Instruction/ maintenance manual of the product INSIGHT Bacharach
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Fy r i t e ® INSIGH T Combustion Gas Analyzer Instru ction 24 -9460 Operation & Maintenanc e Rev . 0 – Oc t. 2 008 Product Leadership • T raining • Service • Reliability F1 F2 F3 ESC RUN .
Fyrite ® INSIGHT Instruction 24-9460 i W ARRANTY Bacharach, Inc. warrants to Buyer that at the time of delivery this Product will be free from defects in mater ial and manufac ture and will conform substan tially to Bach arach Inc.’s ap plicable spec i fi ca tions.
Fyrite ® INSIGHT Instruction 24-9460 1 Fyrite ® INSIGHT Instruction 24-9460 ii 1 .0 INT RODU CTION 1 . 1 The F yrite ® IN SIGH T Th e Fyri te ® INSIGHT is a hand -h el d resid en tial a n d comm e.
Instruction 24-9460 2 Fyrite ® INSIGHT Instruction 24-9460 3 Fyrite ® INSIGHT DIS PL AY ZO O M - Co mb ustion test da ta in the Run / H old screens can be sh own with e nla rged c haracters to ma k e v ie w ing easi er . T h e com pl ete list of Run / H ol d data can be scro lled through f or al l zoom l eve ls.
Instruction 24-9460 4 Fyrite ® INSIGHT Instruction 24-9460 5 Fyrite ® INSIGHT 1 .3 O perational Over view P ressing th e PWR b utto n tur ns th e a nalyze r ON. No t e tha t the re is a warm- up pe riod of 60 se co nds that m ust e lap se bef ore the analyzer can be used.
Instruction 24-9460 6 Fyrite ® INSIGHT Instruction 24-9460 7 Fyrite ® INSIGHT Gener al C haracteri stics : Power R equirements Four disposable ‘ A A ’ A lkaline batteries (op- tional AC adapter .
Instruction 24-9460 8 Fyrite ® INSIGHT Instruction 24-9460 9 Fyrite ® INSIGHT Inspect the f lu e -gas h ose for cra cks. If a hose is de f ective, re place th e en- tire probe asse mbl y . Befo re using the analyze r , check tha t the W ater Trap / Fi l ter is d ry and no t di rty .
Instruction 24-9460 10 Fyrite ® INSIGHT Instruction 24-9460 11 Fyrite ® INSIGHT 3.5 Setup Mode T h e a nalyze r is preset a t the factory for th e para m eters sh own bel ow , but can be changed as described in the ir correspon di ng sec tio ns. F unction Pa rameter T o C hange F uel Natural Gas Section 4.
Instruction 24-9460 12 Fyrite ® INSIGHT Instruction 24-9460 13 Fyrite ® INSIGHT 3.5.3 Pre ssu re Unit s Sel ect t o disp lay p ressure i n inch es of wa ter col umn (i n wc ), mil lib ar (mb ), Pascals ( P a), h ect o Pascals ( hPa ), or milli m eter of w ater co lumn ( mmw c) as fol lows: 1.
Instruction 24-9460 14 Fyrite ® INSIGHT Instruction 24-9460 15 Fyrite ® INSIGHT la ted data n o matter w hat zoom l evel has bee n selected. Select the d esired zoom l ev el as fo l lo ws: 1. En t e r the Setup M en u per Se ctio n 3 .5. 1. If n ecessa ry , press ESC until ME NU ap pears above F2 .
Instruction 24-9460 16 Fyrite ® INSIGHT Instruction 24-9460 17 Fyrite ® INSIGHT Change the o rder in w h ic h da ta is displa yed as f ollo ws : 1. En t e r the SET UP M EN U per Section 3.5.1 . I f necessary , press ESC until ME NU ap pears above F2 .
Instruction 24-9460 18 Fyrite ® INSIGHT Instruction 24-9460 19 Fyrite ® INSIGHT NOTE : Th e def ault CAL R e mi nd er period is set to N EV E R . Set the calibr a tio n remind er period as f ollo ws: 1. En t e r the SET UP M EN U per Section 3.5.1 .
Instruction 24-9460 20 Fyrite ® INSIGHT Instruction 24-9460 21 Fyrite ® INSIGHT 4.0 OP ER A TION 4. 1 Op erating Ti ps W h en an analyzer is b rough t i n from a co ld ve h i cl e, le t it warm u p slo wl y t o mini mize con densa tion.
Instruction 24-9460 22 Fyrite ® INSIGHT Instruction 24-9460 23 Fyrite ® INSIGHT 4. P ress ENTER to sa ve the se lection and re- tur n to th e Com bus tio n Test H OL D screen or ESC to rev ert to the pre v io us setting a n d return t o th e M A I N ME N U .
Instruction 24-9460 24 Fyrite ® INSIGHT Instruction 24-9460 25 Fyrite ® INSIGHT 4.6 Making a Draf t / P ressure Measurement T h e d iffere nce in press ure ( Δ P ) be tween tw o a reas can be meas u red b y using the analyze r's tw o pressure ports and the PRES SU RE screen.
Instruction 24-9460 26 Fyrite ® INSIGHT Instruction 24-9460 27 Fyrite ® INSIGHT sured. T h e d if f eren tia l p ressu re be tween th e two areas is now displa yed o n the PRE SSU R E scree n. I f the p ressure at th e + Δ P port is higher than th e - Δ P port, the press u re rea d ing wi ll be posi tive.
Instruction 24-9460 28 Fyrite ® INSIGHT Instruction 24-9460 29 Fyrite ® INSIGHT 4. 1 1 P owering OF F the Analy zer & P urging Po wer O F F th e a nalyze r by p ressing the PWR but to n fo r at l east 2 secon ds, or until tw o beeps are h eard.
Instruction 24-9460 30 Fyrite ® INSIGHT Instruction 24-9460 31 Fyrite ® INSIGHT 4. 1 4 Printing T est Data Comb ustio n, pressure, or te mpe ra ture data tha t is cu rren tly being dis- p la yed can be sent to a p ri n t e r usi ng Ir DA p roto co l as described belo w .
Instruction 24-9460 32 Fyrite ® INSIGHT Instruction 24-9460 33 Fyrite ® INSIGHT W h en fi rs t connected, a “ F ound N ew Hardw a re Wizard” screen wi ll be displa ye d. Aga in, respon d to the p rom pts to com pl etio n. Click on: " Next " .
Instruction 24-9460 34 Fyrite ® INSIGHT Instruction 24-9460 35 Fyrite ® INSIGHT 5.0 C ALIBR A TION & MAINTE NANC E IMPORT ANT : Befor e perform ing an y calib ration p rocedu re, ensur e t h at fresh bat teries are installed o r use the optional A C power ad ap t er .
Instruction 24-9460 36 Fyrite ® INSIGHT Instruction 24-9460 37 Fyrite ® INSIGHT 2. A llow th e a nalyze r t o cyc le throu gh i ts 6 0 secon d warm- up period. Dur ing warm- u p, th e a nalyze r's o perati on is check ed a n d the sen - sors are set to the f ollo wi ng am bi en t con d i tions: Oxygen se nsor spanned to 20.
Instruction 24-9460 38 Fyrite ® INSIGHT Instruction 24-9460 39 Fyrite ® INSIGHT Pro ced ure: NO TE : T he un it-of -measure f or pressu re is selected per Section 3.5.3 . I n the fo llowi ng proced ur e in wc is selected, b ut note that an y uni t- of -measur e can be used fo r calib ration p urposes.
Instruction 24-9460 40 Fyrite ® INSIGHT Instruction 24-9460 41 Fyrite ® INSIGHT 2. I f no t a lread y don e, tu rn ON th e a nalyze r a n d d isp lay th e CA L I- BR ATIO N L IS T scree n per Sec ti on 5.2. 3. Use th e ▲▼ bu ttons to h ighlight T - Stack, and th en p ress ENTER to d isp la y the CA LI- BR ATE TS -ZERO screen.
Instruction 24-9460 42 Fyrite ® INSIGHT Instruction 24-9460 43 Fyrite ® INSIGHT “Mea su red” is the cu r re nt temper atur e reading , while “ Appl i ed ” i s a known te mp eratu re that wi ll be ap plied fo r calibr ation pu rposes.
Instruction 24-9460 44 Fyrite ® INSIGHT Instruction 24-9460 45 Fyrite ® INSIGHT If t he sensor’ s outp ut is too low to be usable, then t he message “ Bad Calibr ati on Sensor End of L if e, Entry Not Saved ” will appear . T he sensor wil l now be mar k ed as being BA D in t he DIAG NOSTICS scr een.
Instruction 24-9460 46 Fyrite ® INSIGHT Instruction 24-9460 47 Fyrite ® INSIGHT 6.3 O 2 Sens or Replacement Material R equired : • O 2 Senso r ( P/N 2 4- 07 8 8) Fyr i te ® Rear Pan el Pr y tab upwar d to rem ove the bat ter y door fro m the unit .
Instruction 24-9460 48 Fyrite ® INSIGHT Instruction 24-9460 49 Fyrite ® INSIGHT 6.4 CO Sensor R eplacement Material R equired : • CO Sensor ( P / N 24 - 7265) or B -Smar t senso r ( P/ N 24- 1 4 6 7 ) Fig . 6 . 6 Fyr i te ® Rear Pan el Pr y tab upwar d to rem ove the bat ter y door fro m the unit .
Instruction 24-9460 50 Fyrite ® INSIGHT Instruction 24-9460 51 Fyrite ® INSIGHT 7 . Strip 1 / 4 i nc h of insula tio n from eac h of th e probe’ s therm ocou pl e connecto r wi res . IMPORT ANT : In Step 8, the t hermocou ple wir es must first b e twisted to gether and then crimped .
Instruction 24-9460 52 Fyrite ® INSIGHT Instruction 24-9460 53 Fyrite ® INSIGHT Main Dia gnosti cs - L ists th e cur re nt s t a tus of the S tack and Ai r Ther- moco u p le c hannels, Ref ere nce Te mpe ra ture chan n el, P ressure channe l, CO chan n el, O 2 channel an d Batte r y .
Instruction 24-9460 54 Fyrite ® INSIGHT Instruction 24-9460 55 Fyrite ® INSIGHT 7 .0 P ARTS & SE R VICE 7 . 1 Replacement P ar t s Descriptio n Par t No. O2 Sensor .................................................................................
Headquarters: 621 Hunt V alley Circle, New Kensington, P A 15068 Ph: 724-334-5000 • Fax: 724-334-5001 • T oll Free: 800-736-4666 Website: www .bacharach-inc.
An important point after buying a device Bacharach INSIGHT (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Bacharach INSIGHT yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Bacharach INSIGHT - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Bacharach INSIGHT you will learn all the available features of the product, as well as information on its operation. The information that you get Bacharach INSIGHT will certainly help you make a decision on the purchase.
If you already are a holder of Bacharach INSIGHT, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Bacharach INSIGHT.
However, one of the most important roles played by the user manual is to help in solving problems with Bacharach INSIGHT. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Bacharach INSIGHT along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
