Instruction/ maintenance manual of the product ZM5202M, MZ2301KH, ZM6102M, MZM5203M Snapper
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Safety Instructions & Operator’s Manual for MID MOUNT Z-RIDER ZERO TURNING HYDRO DRIVE SERIES 1 POWER UNIT MODELS MZM2301K H MOWER UNIT MODELS ZM5202M ZM6102M MZM5203M MODEL NUMBER EXPLA NA T IO.
3 IMPORTA N T SA FETY INSTRUCTIONS WARNING: This pow erful cuttin g machine is capable of amp utating hand s and feet and can t hrow ob jects that can cause injury and damag e! Failure to comply wit h the following SAFETY in st ructions could resu lt in serious injury or death to the ope rator or other persons.
4 IMPORTA NT SA FETY INSTRUCTIONS PREPA RATION (Continued From Pre v ious Pa ge) 4. Handle f uel with ext ra care. Fuels are flammable and v apors are explosive. Use only an appro ved fuel co ntainer. DO NOT remove fuel cap or add fuel with engine running.
5 IMPORTA NT SA FETY INSTRUCTIONS MA INTENANCE (Continued From Pre vious Page) 7. Disconnect batte ry be fore per forming maintenance or service. Cr anking engine could cause injury. Disconnect n egative (black) cable from batter y fir st and positive (red) cable last.
6 TABLE OF CONTENTS IMPO RTA NT SAFETY INST RUCTIONS .........................................................................2-4 TABLE OF CONTENT S ......................................................................................................
7 Section 1 - FA MILIA RIZA TION FIGURE 1.1 1. 1 INT RODUCTION This manual has been prepar ed for the operator’s of the SNAPPER MID MOUNT Z-RIDER. Its purpos e, aside from recom m ending standard operating procedur es and routine s ervice requirem ents, is to pr omote SAFET Y through the use of acc epted operating practices.
8 Section 2 – SA FETY MESSA GES A ND SYMBOLS ENGINE CONTROLS ENGINE SPEED CHOKE “OFF” CHOKE CHOKE “ON” TURTLE “SLOW” RA BBI T “FA ST”.
9 Section 2 – SA FETY MESSA GES A ND SYMBOLS KEYSW ITCH BLA DE SW ITCH HOUR ME TER BLA DES ENGAGED “ON” BLA DES DISENG A GED “OFF” MOTION CONTROL MULTI -DIRECTIONA L “STOP” “RUN” “.
10 Section 3 - OPERA TING INSTRUCTIONS 3.1 PRE-STA RT CHECK LIST Make the following c hecks and per form the service required bef ore each start-up. 3.1.1. Check tires and add or release air as needed to bring press ure to 12 psi in drive tires . Pressure in front dec k caster wheels should be 25 psi.
11 Section 3 - OPERA TING INSTRUCTIONS 3.2 STA RTING & STOPPING – ENGINE, BLA DES, PA RKING BRAKE This mac hine is equipped with dual hydrostatic wheel drive transm issions. Each transm ission is controlled by a single motion c ontrol lever or joystick.
12 Section 3 - OPERA TING INSTRUCTIONS 3.2.5. PA RKING BRA KE 1. Engage parking brak e by pulling the park ing brak e lever back to the engaged pos ition. NOTE : Motion control lever ( joy stick ) m ust be in the Neutral position to engage brake. See Figure.
13 Section 3 - OPERA TING INSTRUCTIONS 3.3 CUT TING HEIGHT ADJUSTMENT 1. Adjust cutting height as desired to any position, using deck lift lever. See Figur e 3.8. NOTE: The engine does not have to be running to adjust cutting height. FIGURE 3.8 3.4 OPERA TION- M OTION CONTROLS 3.
14 Section 4 - MA INTENA NCE 4.1 INTRODUCT ION To retain the quality of the SNAPPER m ower, use genuine SNAPPER replacem ent parts only. Contact a local SNAPPER dealer for par ts and service as sistance. For the cor rect part or inf ormation for a particular SNAPPER mo wer, alway s m ention the m odel and serial num ber.
15 Section 4 - MA INTENA NCE 4.2.3. CHECK MOWER DRIVE BELT 1. Foot Rest Removal a. Lower deck to lowest setting. b. Remove footres t. See Figure 4.3. c. Rem oval of footres t will allow acces s to deck belt. FIGURE 4.3 2. Check Belt Tensio n The idler and s pring provide proper belt tension and require no adj ustment.
16 Section 4 - MA INTENA NCE 4.3.3. RIDING MOWER - LUBRICATION 1. Fron t Wheel Bearings Lubricate with Kendall NLGI No. 2 lithium grease or equivalent, f rom a gr ease gun. See Figure 4.5. FIGURE 4.5 2. Transaxle Check the level of f luid in both of the fluid reservoir s.
17 Section 4 - MA INTENA NCE 4.5 ANNUA LLY (END OF EA CH SEAS ON) (Continued from previous P age) 4.5.2. FUEL FIL TER Service f uel filter as instr ucted below. Turn k ey to “OFF ” pos ition. Engine MUST be stopped and MUST be cold befor e removing f ilter.
18 Section 4 - MA INTENA NCE 4.6 DECK REM OVA L (Continued from previous page) 4. Rem ove shoulder bolts, washers and nuts fr om front and r ear lift arm s. See Figure 4.10. FIGURE 4.10 5. Pull lock collar bac k and slide power trans fer shaf t away f rom power take off shaft (located on power unit below hy dro pumps ).
19 Section 5 - A DJUSTMENTS & REPA IR DA NGER Exercise EXT REME CAUTION w hen making this adjustment, due to clos e proximity of moving parts. 5.1 NEUTRA L POSIT ION A DJUSTM ENTS The j oy s tick controls the m ovem ent and stopping of the mac hine.
20 Section 5 - A DJUSTMENTS & REPA IR 5.2 .1. MOWER DEC K A DJU STMENT (L EVELNESS) (Continued) 6. Loos en the nuts and bolts that secure both front and rear deck s upport brackets on the high side of dec k . Located above each suppor t brack et, on the top part of the power unit fram e, are three shim plates.
21 Section 5 - A DJUSTMENTS & REPA IR WA RNING DO NOT attempt any maintenance, adjustmen ts or service with engine running. S TOP engine. STOP blades. Set brake. Remov e key. Remove spark plug wires an d secu re aw ay from spark p lug s. Eng ine an d components are HOT.
22 Section 5 - A DJUSTMENTS & REPA IR 5.5.2. BLADE SHA RPENING 1. Rem ove blade. See Figure 5.5. FIGURE 5.5 2. Ins pect condition of blade. See F igure 4.4. 3. If blade is in good condition, s harpen at 22 to 28 degrees . DO NOT shar pen bey ond original cutting edge.
23 Section 5 - A DJUSTMENTS & REPA IR WA RNING Shield the positive t ermin al with terminal cover located on bat tery harness. T his prevent s metal f rom touching the positive terminal, which could cause sparks. Cables must b e connected to battery terminals in the proper position.
24 Section 5 - A DJUSTMENTS & REPA IR Battery Condition Chart State of Charge Syr inge Hydrome ter Digital Voltmeter Five Ball Hydrometer 100% Charged w/ Sulfate Stop 1.280 12.80v Five Balls Floating 100% Charged 1.265 12.60v Four Balls F loating 75% Charged 1.
25 Section 5 - A DJUSTMENTS & REPA IR 5 . 8 MOW ER SPINDLES (Field Serviceab le Spindles) BEA RING REPLA CEM ENT In the event that a spindle bearing requires replacem ent, the SNAPPER Field Serviceable Spindles have been designed s o that no special tools or pres ses are required.
26 TROUBLESHOOTING PROBL EM PROBA BLE CA USE CORRECTIVE A CTION Starter Will Not Crank 1. Battery dead. 1. Service battery. Engine 2. Blown fuse. 2. Replace fuse. 3. Electrical connections loose or corroded. 3. C l ean and check connections for good contact.
27 TROUBLESHOOTING PROBLEM PROBA BLE CA USE CORRECTIVE A CT ION Tractor Will Not Move 1. Joystick in the neutral “N” position. 1. Place joystick in desired speed position. Loss Of Traction 2. Ro ll re le a se lever is in “ RO LL ” p os it i on .
28 SERVICE SCHEDULE ITEM SERVICE PERFO RMED REF. EA CH USE 5 HRS 25 HRS 50 HRS 100 HRS EA CH SEA SON Engine Oil Check Oil Level Page 9 X Initial Oil Change Page 13 X Periodic Oil Change Page 13 X* A i.
29 2 YEA R LIMITED WA RRA NTY For two (2) y ears from purchase date f or the original purchaser 's use, SNAPPER , through any author iz ed SNA PPER dealer will replace, fr ee of charge (ex cept f.
30 PRIMA RY MA INTENA NCE.
31 PRIMA RY MA INTENA NCE.
32 PRIMA RY MA INTENA NCE.
33 PRIMA RY MA INTENA NCE.
34 SNAPPER PRODUCT REGISTRATION FORM IMPORTANT: KEEP THIS INFORMATION FOR YOUR PERSONAL RECORDS (Complete the following informa tion on your Snapper purchase) Model Nu mber ___________________________.
35 NOTES.
36 NOTES.
37 Safety Instructions & Operator’s Manual for M ID MOUNT Z-RIDER ZERO TURNING HYDRO DRIVE SERIES 1 IMPORTANT Snapper products are built using engines that meet or exceed all a pplicable emissions requirements on the date manufactured. The labels on thos e engines contai n very importa nt emissions informa tion and critical safety warnings.
An important point after buying a device Snapper ZM5202M, MZ2301KH, ZM6102M, MZM5203M (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
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If you already are a holder of Snapper ZM5202M, MZ2301KH, ZM6102M, MZM5203M, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Snapper ZM5202M, MZ2301KH, ZM6102M, MZM5203M.
However, one of the most important roles played by the user manual is to help in solving problems with Snapper ZM5202M, MZ2301KH, ZM6102M, MZM5203M. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Snapper ZM5202M, MZ2301KH, ZM6102M, MZM5203M along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center