Instruction/ maintenance manual of the product ZM5202M Snapper
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Parts Manual for MID MOUNT Z-RIDER ZERO TURNING HYDRO DRIVE SERIES 0,1,2 POWER UNIT MODELS ZM2200K ZM2500KH ZMT2500KH MZM2200K H MZM2300K H ZM2501KH MZM2301K H ZM2502KH MOWER UNIT MODELS ZM5200M ZM6100M ZM5201M ZM6101M ZM5202M ZM6102M Mo del ZM 2200K show n COPYRIGH T © 2002 SNAPPER INC.
2 CONTENTS DESCRIPTION PA GE DRIVE TIRE/WHEEL A SSEMBLY ............................................................................................... 3 ENGINE SUB-A SSEMBLY ............................................................................
3 DRIVE TIRE/WHEEL A SSEM BLY ITEM PA RT NO. DESCRIPTION 1 5-4526 ASSEMBLY, Rear Tire & Rim (Inc ludes Item 2, 3 & 4) -- 5-7706 ASSEMBLY, Rear Tire & Rim (Lef t Hand) (Model MZM2200KH Only.
4 ENGINE SUB-A SSEM BLY MANUA L No. 06110 MID M OUNT Z-RIDER 1 17 22 15 8 9A 19 20 21A 10B 26 11 13 12A 23 24 12B 10A 21B 9B 25 14A 7 6 5 4 2 3 14B 18 17 16 8.
5 ENGINE SUB-A SSEM BLY ITEM PA RT NO. DESCRIPTION 1 ** ENGINE, 22HP (Kohler No. CH22S PS-66536) -- ** ENGINE, 23HP (Kohler No. CH23S PS-76536) -- ** ENGINE, 25HP (Kohler No.
6 FUEL TA NK ASSEMBLY MANUA L No. 06110 MID M OUNT Z-RIDER 16 15 17 14 9 19 11 13 11 11 8 12 3 3 2A 18 1 1 7 10 4 4 5 5 5 6 2B 20 & 21 18 19 18 20 21 7 1 11 11 11 11.
7 FUEL TA NK ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 2-8903 CAP, 3-1/2” Fuel (2) 2A 5-4430 FUEL T ANK, Main (Includes Item 1 - F uel Cap) 2B 5-7705 FUEL T ANK, Main (Includes Item 1 - F uel Cap) (MZM2.
8 TA NDEM HYDRO TRA NSA XLE A SSEMBLY (Models ZM2200K, ZM 2500KH) MANUA L No. 06110 MID M OUNT Z-RIDER 18 27 26 25 33 31 30 29 28 32 37 19 17 8 23 7 16 10 12 14 13 3 2 1 11 10 9 6 4 5 PULLEY MOUN TING DETA I L FOR R.
9 TA NDEM HYDRO TRA NSA XLE A SSEMBLY (Models ZM2200K, ZM 2500KH) ITEM PA RT NO. DESCRIPTION 1 5- 4437 ASSEMBLY, Transax le 771B (L.H.) Side (s hown) -- 5-4436 ASSEMBLY, Transax le 771A (R.H.) Side 2 9- 1514 W ASHER, 13/32 I.D. x 13/16 O.D. Flat (4) 3 9- 1299 NUT, 3/8-16, Hex Ny loc (4) 4 1- 0935 W ASHER, 3/4 I.
10 TA NDEM HYDRO TRA NSA XLE A SSEMBLY (A ll Models Except ZM2200K, ZM2500K H) MANUA L No. 06110 MID M OUNT Z-RIDER NOTE: HYDRO TRANSA XLE MAINTENANCE SHOULD ONLY BE PERFORMED BY AN A UTHORISED SNAPPER DEA LER. 28 29 28 29 29 28 30 31 12 27 26 25 32 11 10 4 1 2 13 14 11 23 10 15 16 22 20 21 24 17 18 19 9 8 6 5 PULLEY MOUN TING DETA I L FOR R.
11 TA NDEM HYDRO TRA NSA XLE A SSEMBLY (A ll Models Except ZM2200K, ZM2500K H) ITEM PA RT NO. DESCRIPTION 1 5- 4437 ASS’Y, Eaton Transaxle 771B ( L.H.) Side (shown) -- 5-9154 ASS’Y, Eaton Transax le 771-090 (L.H.) (w/needle bearings ) -- 5-4436 ASS’Y, Eaton Transax le 771A (R.
12 FOOTREST A SSEM BLY MANUA L No. 06110 M ID M OUNT Z RIDER 7 6 5 13 12 9 4 3 2 1A 8 12 10 11 14 6.
13 FOOTREST A SSEM BLY ITEM PA RT NO. DESCRIPTION 1A 4-6727 BRACKET, Floor Pan 1B 5-8362 W ELDMENT, Floor Pan ( Model ZMT2500KH only!) 2 4-3843 PAD Left Hand Fric tion 3 9-1318 SCREW , 5/16-18 x 3/4.
14 HYDRO RESERVOIR A SSEM BLY (left hand) ITEM PA RT NO. DESCRIP TION 1 5-4103 RESERVO IR, L. H. Hy dro (includes c ap, item 2) 2 3-5512 CAP, Reservoir 3 1-6130 CLAMP, f or 13/16” Hose ( 8) 4 3-5514 HO SE, Rubber 5/8 I. D. x 13-1/2” long 5 4-4788 HO SE, Rubber 5/8” I.
15 HYDRO RESERVOIR A SSEM BLY (right hand) ITEM PA RT NO. DESCRIP TION 11 5-4521 RESERVOIR, (R.H.) Hydro (Includes c ap, item 2) 12 4-4789 HOSE, Rubber 5/8” I.
16 UPPER CHA SSIS AND SEA T LA TCH A SSEMBLY ITEM PA RT NO. DESCRIPTION 1 4- 2946 UPPER CHASSIS (Models MZM2200K, ZM2501KH, Z M2502KH) -- 7-1940 UPPER CHASSIS (Models ZMT 2500KH & ZMT 2501KH) (not.
17 CA STER WHEEL ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 9-0361 SCREW , 5/16-18 x 5/8” Hex Flange Self T ap 2 3-6578 CAP, Caster Shaf t 3 1-0965 RING, 1-3/16” Ex ternal Retaining 4 9-1795 W ASHER, 1.
18 LOWER CHA SSIS/CASTER WHEEL A SSEMBLY MANUA L No. 06110 MID M OUNT Z-RIDER 18 15 13 5 12B 12A 5 4 3 2 1 1 10 9 8 11 13 8 10 9 10 16 10 15 14 1 2 7 3 4 2 3 6 ** 18 18 18 18 18 19 19 19 21 4 * * NOTE: Front axle assembly (5-4602) contains one item 12B as well as six items 18 and three items 19.
19 LOWER CHA SSIS/CASTER WHEEL A SSEMBLY ITEM PA RT NO. DESCRIPTION 1 9-0361 SCREW , 5/16- 18 x 5/8” Hex F lange Self T ap 2 3-6578 CAP, Cas ter Shaft 3 1-0965 RING , 1-3/16” External Retaining 4 9-1795 W ASHER, 1- 1/4” I.
20 JOYSTICK CONTROL A SSEM BLY (A ll M odels except ZM T2500KH) MANUA L No. 06110 MID M OUNT Z-RIDER 1 2 18 7 6 5 4 3 9 10 29 14 20 19 24 23 22 21 3 22 18 10 9 5 4 9 26 27 28 17 17 23 25 17 4 23 22 1 .
21 JOYSTICK CONTROL A SSEM BLY (A ll M odels except ZM T2500KH) ITEM PA RT NO. DESCRIPTION 1 9-1809 COTT ER PIN, 1/8” x 1- 1/4” (3) 2 4-3881 SHAFT, Hydro Left Hand 3 4-2638 ARM/HUB W eldment ( 4) .
22 TWIN STICK CONTROL A SSEMBLY (Model ZMT2500KH) MANUA L No. 06110 MID M OUNT Z-RIDER.
23 TWIN STICK CONTROL A SSEMBLY (Model ZMT2500KH) ITEM PA RT NO. DESCRIPTION 1 1- 0061 KEY, 3/16” Square x 1” 2 1- 0739 RING, 5/8” Exter nal Retaining 3 1- 1791 RETAINER, 5/16” Bolt ( 2) 4 1- 3072 ROLL PIN, 1/4” x 1” ( 5) 5 1- 3874 BUSHING, 5/8 I.
24 PA RKING BRAKE A SSEMBLY MANUA L No. 06110 MID M OUNT Z-RIDER 18 18 19 15 12 13 9 6 12 3 12 13 16 1 4 12 5 8B 2B 8A 2A 17 14 11 7 10 7 12 6 12 15 19 13.
25 PA RKING BRAKE A SSEMBLY ITEM PA RT NO. DESCRIPTION 1 1-2068 RING, Rear Lift Arm (3) 2A 2-6420 GRIP, Flat Bar (Models ZM2200K & Z M2500K) 2B 7-2222 GRIP, Park Brak e Lever (Models Z MT2500KH, MZM2200KH, MZM2300K, ZM2501KH, Z M 2502KH) 3 4-6451 SW IVEL, Adju stable 4 1-0935 W ASHER, 3/4” I.
26 SEA T SUPPORT ASSEMBLY MANUA L No. 06110 MID M OUNT Z-RIDER 9, 9A 12 15 14 14 11 1 15 3 10 16 14 2 8 6 4 5 13 14 7 A D JUSTER W IT H LOCK See Pages 44 and 45.
27 SEA T SUPPORT ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 1-5761 BOLT, 5/16-18 x 3/4” Shoulder (2) 2 2-3354 SW IT CH, Seat (Norm ally Closed) 3 9-0951 NUT, 5/16-18 Hex Flange Lock (2) 4 3-6492 SPRING (2) -- 9-2007 SPRING (Models MZM2200KH, MZM2300K & ZMT 2500KH Only) 5 2-2793 BUSHING, Molded Seat, 1/2 I.
28 17 13 4 14 13 6 7 14 13 5 19 17 18 16 19 18 15 14 9 13 13 10 2 13 8 13 14 1 13 12 11 11 10 8 13 3 FENDER/CONTROL CA BLE ASSEMBLY ITEM PART NO. DESCRIPTION 1 3-5548 HANDLE, 5/8” T ubing 2 3-5940 P.
29 CUTTER HOUSING A SSEM BLY ITEM PART NO. DESCRIPTION 1 2-9422 BEARING , Sealed (2) 2 2-9270 W ASHER, Spindle 3 2-9274 SN AP-RING, Spindle Shaft 4 5-9311 SHAFT, Spindle 5 2-9254 SPACER, Bearing 6 2-9.
30 UPPER DRIVE SHA FT ASSEMBLY MANUA L No. 06110 MID M OUNT Z-RIDER 15 18A 3 16 16 19 6 21 20 8A 17B 8B 17A 8C 17A 17B 21 3 16A 11 11 16B 16A 7 11 9 11 18B 2 1 15 14 5 2 See pages 8 thru 11, item 24 1.
31 UPPER DRIVE SHA FT ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 1-4338 DISC, Flexible 2 1-4803 SPACER, Coupling (2) 3 4-7225 FLANG E, Bearing (2) (r equires Item 18A, order s eparately) (Models MZM2200K & MZ M2300K) 4 1-8626 HUB, Drive Shaf t Adapter 5 3-2070 W ASHER, 13/32 I.
32 DECK DRIVESHA FT ASSEMBLY (Except for MZM Models) MANUA L No. 06110 MID M OUNT Z-RIDER MOUNTS TO LO W E R FRA ME M IDDL E BRA CE SEE NEXT PA GE NOT E: ITEM 12 A LSO MOUN TS TO LEFT & RIGHT T RA.
33 DECK DRIVESHA FT ASSEMBLY (Except for MZM Models) ITEM PA RT NO. DES CRIPTION 1 1-2315 KEY, 1/4 x 2” Square 2 1-3324 FIT TING , Lube (45 degree, f or 3/16” hole) 3 1-4409 BUSHING (2) 4 4-7227 BEARING, 1” I.
34 DECK DRIVESHA FT ASSEMBLY (MZM M odels) MANUA L No. 06110 MID M OUNT Z-RIDER 7 14 14 18 18 4 26 26 16 17 17 6 18 15 8 23 23 22 12 MOUNTS TO LO W E R FRA ME M IDDL E BRA CE SEE NEXT PA GE 25 MOUNTS .
35 DECK DRIVESHA FT ASSEMBLY (MZM M odels) ITEM PA RT NO. DES CRIPTION 1 1-2315 KEY, 1/4 x 2” Square 2 1-3324 FIT TING , Lube (45 degree, f or 3/16” hole) 3 1-4409 BUSHING (2) 4 4-7227 BEARING, 1” I.
36 DECK LIFT SYSTEM MANUA L No. 06110 MID MO UNT Z-RIDER 21 20 24 38 6 9B 37 18 3 22 23 11A 12 13 24 9A 24 13 12 11A 23 22 3 18 37 7 35 15 34 33 30 31 32 22 16 26 4 26 24 28 28 24 26 21 20 24 2 1 21 2.
37 DECK LIFT SYSTEM ITEM PA RT NO. DESCRIPTION 1 1-4354 W ASHER, 29/32” I.D. x 1-1/4” O.D. 2 1-5020 RING, 7/8” External Retaining 3 3-4453 W ASHER, 25/32” x 1-1/2” Flat (Z M Series 0 Models O nly ) (2) 4 4-3801 BRACKET , Deck Height Quadrant 5 4-3803 BRACKET , Deck Support (4) 6 4-3819 PLAT E, Rear Link (4.
38 52” DECK, I DLERS, ROLLERS MANUA L No. 06110 MID M OUNT Z-RIDER 4 6 8 6 7 31 32 2 8 26 47 14 6 29 27 28 6 49 22 23 24 6 21 50 48 6 19 12 20 18 12 8 18 17 16 15 46 45 11 30 33A 12 34 35 36 37 39 2.
39 52” DECK, I DLERS, ROLLERS ITEM PA RT NO. DESCRIPTION 1 9-1899 SCREW , 3/8-24 x 1” Cap, Gr. 5 2 9-1331 W ASHER, 13/32” F lat (2) 3 9-1802 SET -SCREW , 5/16” x 5/8” Sock et Head (2) 4 4-2867 PULLEY, Cast 5-3/4” O .
40 61” DECK, I DLERS, ROLLERS MANUA L No. 06110 MID M OUNT Z-RIDER 8 9 6 8 6 7 2 8 6 6 20 14 27 26 29 48 49 50 47 28 6 18 12 8 19 18 17 16 15 25 46 45 11 24 23 22 21 25 6 32 31 30 37 36 35 34 12 33A.
41 61” DECK, I DLERS, ROLLERS ITEM PA RT NO. DESCRIPTION 1 9-1899 SCREW , 3/8-24 x 1” Cap, Gr. 5 2 9-1331 W ASHER, 13/32” F lat (2) 3 9-1802 SET -SCREW , 5/16” x 5/8” Sock et Head (2) 4 7-4466 PULLEY, 5.
42 CHUTE, DECK COVERS & BA FFLE MANUA L No. 06110 MID MO UNT Z-RIDER FRONT AXLE (Page 18, Item 12A) REAR LINK PLA TE (See Pages 36 and 37) DECK (See Pages 38 thru 41) 10 14 11 12 13 7 8 9 10 15 4 .
43 CHUTE, DECK COVERS & BA FFLE ITEM PA RT NO. DESCRIPTION 1 9- 1587 W ASHER, 17/32 x 1-1/16 Flat (10) 2 4- 3824 BRACKET , Rear Lif t (2) 3 9- 1299 NUT , 3/8-16 Hex ( 12) 4 9- 1516 PIN, 5/32 x 1.
44 SEA T ASSEMBLY (Except for MZM 2200K & M ZM 2300KH) MANUA L No. 06110 MID MO UNT Z-RIDER 5 7 3 1 7 6 4 2 26 3 22 23 24 25 21 11 11 8 27 9 10 12 13 15 14 16 14 18 17 20 19 17.
45 SEA T ASSEMBLY (Except for MZM 2200K & M ZM 2300KH) ITEM PA RT NO. DESCRIPTION ** 5-4117 SEAT ASSEMBLY (Inc ludes indented item s below) 1 ** PAN, Complete 2 3-6476 CUSHION, Seat 3 3-6477 CUSHI.
46 SEA T ASSEMBLY (MZM M odels) ITEM PA RT NO. DESCRIPTION 1 4-7036 ASSEMBLY, Seat Support 2 4-4897 SEAT , Milco High Back 3 7-2401 BRACKET , Arm rest (Painted) (2) 4 4-4855 ARM REST (2) 5 9-1523 SCRE.
47 TRA CTION DRIVE IDLER A SSEMBLY ITEM PA RT NO. DESCRIPTION 1 1-3324 FITT ING, 3/16 Lube (2) 2 1-4409 BUSHING, 9/16 I.D., 3/4” O.D. (4) 3 1-8573 PULLEY, Idler 3.48 O.D. (2) 4 1-9109 COVER, Spring (Rubber) (2) 5 1-9348 CLIP, Seat Cushion (2) 6 9-1804 W ASHER, 9/16 Flat (T y pe B) (4) 7 4-4765 SPRING, Tor sion 8 3-5812 SPACER, 3/8 I.
48 DECA LS ITEM P A RT NO. DESCRIP TION 1 3-5847 LOGO, Side 24.5” Long 2 3-5848 LOGO, Front 16.33” Long 3 7- 3603 DECAL, Control Panel (MZM Models) 4 7- 3604 DECAL, Control Panel -- 4- 4757 DECAL,.
49 DECA LS ITEM P A RT NO. DESCRIP TION 11 7-3601 DECAL, Thr ottle/Choke -- 7-2446 DECAL, Throttle/Chok e T win Stick (not s hown) 12 7- 3647 DECAL, Danger Guard/Catcher 13 4- 4640 DECAL, Nameplate Sn.
50 13 12 15 14 16 17 18 19 24 21 23 20 25 28 29 30 27 BLA CK (POSIT IVE) RED (NEGA TIVE) BLUE BLUE/W HI TE YELLOW YELLOW (JUMP ER) PURPLE (M ) ORA NGE (L) BLUE (S) GREEN (G) RED (B) 11 ORA NGE (TO FU .
51 ELECTRICA L COM PONEN TS (except w i ring) ITEM PA RT NO. DESCRIPTION 1 2-6343 SW IT CH, Ignition- After Fire Solenoid 2 1-6132 SPACER, 5/8” 3 9-1546 W ASHER, 5/8” Internal T ooth Lock 4 1-2685 NUT, 5/8-32 Hex 5 2-3506 BEZEL 6 1-1138 KEY , and Ring 7 2-3355 SW ITCH, DPDT 8 9-1240 SCREW , #10-32 x 5/8” Hex Machine, Gr ade.
52 1 2 3 TO GROUND (ENGIN E BA SE) TO CONTROL PA NEL HA RNESS (GREEN W IRE ) TO NE G. BA TTERY TERM I NAL TO PO S. BA TTERY TERM I NAL TO CONTROL PA NEL HA RNESS (BLA CK W I RE) TO STARTER SOLENOID TO CONSOLE HA RNESS TO R.H. LI GHT TO PA RK BRA KE SW ITCH TO SE AT SW ITCH TO L.
53 WIRING SCHEM ATIC (Non-MZM Models) MID M OUNT Z-RIDER M ANUA L No. 06110.
54 WIRING HARNESS (MZM Models) ITEM PA RT NO. DESCRIPTION 1 4-6423 HARNESS, Control Panel 2 4-6422 HARNESS, Front 3 3-5607 CABLE, Battery- Positive (6 Ga., 47”) 4 3-5609 CABLE, Battery- Negative (6 Ga., 38”) MANUA L No. 06110 MID M OUNT Z-RIDER 1 3 4 TO GROUND (ENGIN E BA SE) TO CONTROL PA NEL HA RNESS (GREEN W IRE ) TO NE G.
55 WIRING SCHEM ATIC (MZM Models) MID M OUNT Z-RIDER M ANUA L No. 06110.
56 Parts Manual for MID MOUNT Z-RIDER ZERO TURNING HYDRO DRIVE SERIES 0, 1, 2 IT IS T H E POL ICY OF SNAPPER TO IM PRO VE IT S PRO DUCT S WHENEVER IT IS POSSIBLE A N D PRACTICAL TO DO SO.
An important point after buying a device Snapper ZM5202M (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Snapper ZM5202M yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Snapper ZM5202M - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Snapper ZM5202M you will learn all the available features of the product, as well as information on its operation. The information that you get Snapper ZM5202M will certainly help you make a decision on the purchase.
If you already are a holder of Snapper ZM5202M, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Snapper ZM5202M.
However, one of the most important roles played by the user manual is to help in solving problems with Snapper ZM5202M. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Snapper ZM5202M along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
