Instruction/ maintenance manual of the product ZF5200M Snapper
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Parts Manual for OUT FRONT Z-RIDER TM ZERO TURNING HYDRO DRIVE KUBOTA SERIES 0 POWER UNIT MODELS EZF2100DKU ZF2100DKU ZF2300GKU MOWER UNIT MODELS ZF6100M EZF6100M ZF5200M EZF5200M COPYRI GHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED (Rev. 5, 09/18/02) MANUA L No.
2 CONTENTS GROUP PA GE FUEL TANK A SSEMBLY ............................................................................................................. ...... 3 ENGINE & ENGINE M OUNT ASSEMBLIES ...................................................
3 FUEL TA NK A SSEMBLY ITEM PART NO. DESCRIPTION 1 5-4626 TANK, Fuel ( Incl.2A, 20 & 21) -- 5-8017 TANK, Fuel ( Incl. 2B & 20) (23 HP Gas Engine) 2A 5- 4654 ASSEMBLY, Cap/Gauge 2B 5- 4119 ASSE.
4 ENGINE & ENGINE MOUNT ASSEMBLIES MANUA L No. 06113 OUT FRONT Z TR SERIES 0.
5 ENGINE & ENGINE MOUNT ASSEMBLIES ITEM PA RT NO. DESCRIPTION 1 4-5147 ENGINE, 21HP Kubota Diesel (Kubota Model D722B- I/D 722EB-1) -- 4-7214 ENGINE, 23HP Kubota Gas ( Kubota Model W G750ELP- 1) 2 4-5351 MOUNT, Engine, Lef t Hand 3 4-5352 MOUNT, Engine, Right Hand 4 4-1826 BRACKET, Fuel F ilter 5A 9-1935 SCREW , M10- 1.
6 ENGINE HOOD & RA DIA TOR A SSEMBLIES MANUA L No. 06113 OUT F RONT Z TR SERIES 0 23 24 7 27 9 10 19 17 16 20 21 18 6 25 26 30 8 5 14 11 12 15 35 6 33 30 36 31 30 32 29 34 28 13 22 1 4 2 3 5 14 37.
7 ENGINE HOOD & RA DIAT OR A SSEMBLIES ITEM PA RT NO. DESCRIPTION 1 4-5294 SCREEN, Radiator 2 ----- - TANK, Coolant Recover y ( Includes T ank, Brac ket and Hoses) ( Kubota part no. 19059-72091) 3 ---- -- KIT, Solenoid ( Includes Solenoid, Brac ket and Mounting Hardware) (Kubota k it no.
8 TA NDEM HYDRO TRA NSA XLE ASSEMBLY MANUA L No. 06113 OUT F RONT Z TR SERIES 0 5 24 8 25 7 3 PULLEY MOUNTING DETA IL FOR L . H. HYDRO MODUL E 10 1 14 7 31 17 1 28 17 12 2 21 6 4 22 23 9 11 26 27 35 20 32 34 20 34 13 33 34 20 20 34 L.
9 TA NDEM HYDRO TRA NSA XLE ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 1-0935 W ASHER, 3/4 I.D. x 1-1/8” O.D. Flat (7) 2 1-2709 RETAINING RING , 1” External (2) 3 1-4264 W OO DRUFF KEY , #404 (2) 4 1-5894 W OO DRUFF KEY , #605 (2) 5 1-8978 FAN, 10 Blade 7” Dia.
10 DRIVE TIRE/WHEEL A SSEM BLY ITEM PA RT NO. DESCRIPTION 1 5-4509 * ASSEMBLY , R ear Tire & Rim L.H. (Not Shown) -- 5-4510 * ASSEMBLY, Rear Tir e & Rim R.
11 FOOTREST A SSEM BLY ITEM PA RT NO. DESCRIPTION 1 2-2696 SPRING 2 2-8810 BUSHING, 5/16 I.D. x 7/16 O.D. x 3/16 (2) 3 3-5849 BOLT, 1/2- 13, 3/4 Dia. X 1-1/16 Shoulder (2) 4 9-1602 BOLT, 5/16- 18 x 1-.
12 HYDRO RESERVOIR A SSEM BLY ITEM PA RT NO. DESCRIPTION 1 1-6130 CLAMP, Hose 13/16” (8) 2 9-1298 NUT, 5/16-18 Nyloc (2) 3 3-5514 HOSE, Rubber R.H. Front ( 13-1/2”) 4 3-5515 HOSE, Rubber R.H. Back (16”) 5 4-1834 HOSE, Rubber L.H. Front ( 34”) 6 4-1833 HOSE, Rubber L.
13 UPPER CHA SSIS AND SEA T LA TCH ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 4-2601 UPPER CHASSIS -- 5-8674 UPPER CHASSIS (European Model) 2 1- 3874 BUSHING, 5/8” (2) 3 3- 5993 LATCH, Seat Su pport 4 9- 1800 BOLT, 5/16- 18 Shoulder 5 2-6292 SPRING 6 9- 1298 NUT, 5/16-18 Hex Nyloc 7 4-5345 SW IT CH, DPDT 8 9- 1240 SCREW , #10-32 x 5/8” Gr.
14 LOWER CHA SSIS ASSEMBLY MANUA L No . 06113 OUT FRO NT ZT R SERIES 0 6 12 5 12 14 12 12 17 13 12 16 2 9 10 8 7 4 15 3 11 NOTE: SKID GUARDS MOUNT TO ENGINE SUPPORT CROSSMEMBER (see above arrow) 1.
15 LOWER CHA SSIS ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 4-4840 CHASSIS, Lower -- 5-8670 CHASSIS, Low er (Euro) 2 3-6406 BRACKET, Battery Support 3 4-5227 SKID GUARD, R.
16 WIDE-STA NCE CASTER A SSEMBLY MANUA L No. 06113 OUT F RONT Z TR SERIES 0.
17 WIDE-STA NCE CASTER A SSEMBLY ITEM PA RT NO. DESCRIPTION 1 4-2961 W ELDMENT , Axle 2 3-5602 BEARING, 30m m x 62mm (6) 3 9-1795 W ASHER, 1- 1/4 I.D. x 1-7/8” O.
18 JOYSTICK CONTROL A SSEM BLY MANUA L No. 06113 OUT F RONT Z TR SERIES 0.
19 JOYSTICK CONTROL A SSEM BLY ITEM PA RT NO. DESCRIPTION 1 1-3072 ROLL PIN, 1/4 x 1” ( 8) 2 2-3656 HANDLE, Plastic 3 3-5532 BRACKET, J oy s tick Mounting 4 3-5533 BLOCK, Pivot Joystick Control 5 3-.
20 PA RKING BRAKE A SSEMBLY MANUA L No. 06113 OUT F RONT Z TR SERIES 0.
21 PA RKING BRAKE A SSEMBLY ITEM PA RT NO. DESCRIPTION 1 1-2068 RING, Rear Lift Ar m 2 2-6420 GRIP, Flat Bar (21 HP Dies el Engine) 2A 7-2222 GRIP, Round Bar (23 HP G as Engine) 3 4-6451 SW IVEL, Adjus table 4 3-4453 W ASHER, 3/4 I.
22 SEA T SUPPORT ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 1-5761 BOLT, 5/16- 18 Shoulder (2) 2 1-5707 SW IT CH, Seat (Norm ally Open) 3 9-0951 NUT, 5/16-18 Hex Center Lock (2) 4 3-6492 SPRING, .106 W ire Dia., .68 I.D. x 1-1/2” ( 2) -- 9-2007 SPRING (Model EZF2100DKU) 5 2-2793 BUSHING, Molded Seat, 1/2 I.
23 FENDER A SSEM BLY ITEM PA RT NO. DESCRIPTION 1 2-3655 LEVER, Thro ttle Control 2 3-5548 HANDLE, 5/8” Tubing 3 4-1909 PANEL, Instrum ent 4 3-5940 PLATE, J oy s tick Control 5 4-2642 FENDER, Right .
24 REA R PTO A SSEM BLY ITEM PA RT NO. DESCRIPTION 1 3-5520 ELECTRIC CLUT CH -- 5-8925 ELECTRIC CLUT CH (sam e as above but has s pun steel pulley ) 2 9-1807 SPACER, Clutc h 3 9-1301 W ASHER, 7/16 Split Loc k 4 9-1763 SCREW , 7/16- 20 x 1-1/2” Hex Head Cap, G rade 5 5 4-5253 BRACKET, Clutc h Torque 6 9-1924 SCREW , M8- 1.
25 TRA CTION DRIVE IDLER ASSEMBLY ITEM PART NO. DESCRIPTION 1 1-3324 FIT TING, 3/16 Lube (2) 2 1-4409 BUSHING, 9/16 I.D., 3/4” O .D. (4) 3 1-8573 PULLEY, Idler 3.48 O.D. (2) 4 1-9109 COVER, Spring (Rubber ) (2) 5 1-9348 CLIP, Seat Cushion (2) 6 9-1804 W ASHER, 9/16 Flat (2) 7 3-5713 SPRING, Tor sion 8 3-5812 SPACER, 3/8 I.
26 FRONT DRIVE SHA FT ASSEMBLY MANUA L No. 06113 OUT F RONT Z TR SERIES 0 NOTE: REAR CROSSMEMBER (COMPONENTOF UPPER CHASSIS WELDMENT, PART No. 4-2601); SHOWN HERE ONLY FOR LOCATION OF FRONT DRIVE SHAFT CO MPONENTS.
27 FRONT DRIVE SHA FT ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 4-5307 DRIVE SHAFT, 3/4” 2 9-1803 KEY, 3/16 Square x 1-1/2” Long (2) 3 5-4655 ASSEMBLY, Bearing/Lock Collar (Includes item 4 (2)) 4 9-04.
28 DECK DRIVE SHA FT ASSEMBLY MANUA L No. 06113 OUT F RONT Z TR SERIES 0 Engine Bracket (Component of Lower Chassis Weldment , Part No. 4-4840). See Page 15. NOTE: Item 12 mounts to le ft and right T ransaxles, Part Numbers 3-5521 an d 3-5522. See Page 9.
29 DECK DRIVE SHA FT ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 1-2315 KEY, 1/4 Square x 2” 2 1-3324 FITT ING, Lube 3 1-4409 BUSHING (2) 4 5-4658 ASSEMBLY, Bearing (2) 5 9-0990 BOLT, 3/8- 16 x 2” Square Neck Carriage, G rade 2 6 4-5234 DRIVESHAFT, Deck 7 3-5531 PULLEY, Double V (5.
30 SEA T ASSEMBLY (5-4117) MANUA L No. 06113 OUT F RONT Z TR SERIES 0.
31 SEA T ASSEMBLY (5-4117) ITEM PA RT NO. DESCRIPTION 1* -- PAN, Seat 2 3-6477 SEAT CUSHION , Back 3 3-6486 SPACER, Bell (4) 4 3-6484 SLIDE ADJUST ER, Seat (w/lock) 5 3-6485 SLIDE ADJUST ER, Seat (w/o.
32 52” M OWER DECK COMPONENTS (page 1 of 4) MANUA L No. 06113 OUT F RONT Z TR SERIES 0 42 25 26 83 37 2 9 38 40 3 6 4 5 48 34 22 35 33 23 30 15 32 31 23 20 83 82 44 20 15 20 15 29 24 20 20 36 19 8 9.
33 52” M OWER DECK COMPONENTS (page 2 of 4) ITEM PA RT NO. DESCRIPTION 1 4-2898 WELDMENT, 52” Deck- Adjustable Height 2 9-1299 NUT, 3/8-16 Hex Nyloc (23) 3 4-2903 DEFLECTOR, Chute 52” -- 5-8285 .
34 64 NOTE: DECK IDLER A SSEMBLIES NOT SHOWN , SEE PA G ES 40 & 41. 67 53 65 56 49 50 50 75 58 63 60 55 70 66 61 62 15 29 20 76 8 77 2 2 20 15 62 15 29 36 19 18 15 73 9 2 15 29 54 28 59 68 24 69 74 57 20 51 51 2 2 2 36 20 20 20 15 52 52” M OWER DECK COMPONENTS (page 3 of 4) MANUA L No.
35 52” M OWER DECK COMPONENTS (page 4 of 4) ITEM PA RT NO. DESCRIPTION 49 4-6728 COVER, 52” Deck 50 2-3735 KNOB, 5/16-18 Thread ( 5) 51 2-9303 STANDOFF, 3- 1/2” (5) 52 4-2776 V-BELT, 52” Deck .
36 61” M OWER DECK COMPONENTS (page 1 of 4) MANUA L No. 06113 OUT F RONT Z TR SERIES 0 42 34 22 35 33 23 30 32 31 23 26 83 38 40 2 9 37 3 6 4 5 48 20 82 20 83 25 15 15 44 24 20 20 15 29 20 36 19 8 9.
37 61” M OWER DECK COMPONENTS (page 2 of 4) ITEM PA RT NO. DESCRIPTION 1 4-2651 WELDMENT, 61” Deck- Adjustable Height 2 9-1299 NUT, 3/8-16 Hex Nyloc (14) 3 4-2656 DEFLECTOR, Chute 61” -- 5-8291 .
38 NOTE: DECK IDLER A SSEMBLIES NOT SHOWN , SEE PA G ES 40 & 41. 67 53 65 64 56 49 50 50 75 58 63 60 55 70 66 61 62 15 29 20 76 8 77 2 2 20 15 62 15 29 36 19 18 15 73 9 2 15 29 54 28 59 68 24 69 74 57 20 51 51 2 2 2 36 20 20 20 15 52 61” M OWER DECK COMPONENTS (page 3 of 4) MANUA L No.
39 61” M OWER DECK COMPONENTS (page 4 of 4) ITEM PA RT NO. DESCRIPTION 49 4-6729 COVER, 61” Deck 50 2-3735 KNOB, 5/16-18 Thread ( 4) 51 2-9303 STANDOFF, 3- 1/2” (5) 52 3-5542 V-BELT, 61” ( 134.
40 52” & 61” DECK IDLER A SSEM BLIES MANUA L No. 06113 OUT F RONT Z TR SERIES 0.
41 52” & 61” DECK IDLER A SSEM BLIES ITEM PA RT NO. DESCRIPTION 1 9-1305 SCREW , 3/8- 16 x 2” Hex Head Cap, Gr ade 5 (2) 2 9-1300 W ASHER, 3/8” Flat (2) 3 3-5789 PULLEY, Idler 5-1/2” O.
42 CUTTER HOUSING A SSEM BLY MANUA L No. 06113 OUT F RONT Z TR SERIES 0 16 6 4 10 11 12 13 1 3 17 18 14 2 15 7C 9 8 1 5 7A , 7B.
43 * NOTE: For bearing pre-seal kit installation, discard item 3 & replace wit h items 17 & 18 as show n. CUTTER HOUSING A SSEM BLY ITEM PA RT NO.
44 DECA LS ITEM PA RT NO. DESCRIPTION 1 3-5846 DECAL, Fus e 2 4- 5347 DECAL, Snapper Z-Rider (12- 1/2” Long) -- 3-5848 DECAL, Snapper Z-Rider (16.33” Long) -- 3-5847 DECAL, Snapper Z-Rider (24-1/2.
45 DECA LS ITEM PA RT NO. DESCRIPTION 8 7- 3602 DECAL, Instrum ent Panel OFD (replac es 4-6191) 9 2-9295 DECAL, Height-of -Cut 10 7- 2247 DECAL, Height-of-Cut (Eur o) 11 1- 3010 DECAL, W arning ( CPSC.
46 DECA LS ITEM PA RT NO. DESCRIPTION 18 7- 3600 DECAL, Throttle (s hown) -- 7-3601 DECAL, Throttle w/chok e (not shown) -- 4-4935 DECAL, Throttle Control ( voided) (not shown) -- 3-5844 DECAL, Thrott.
47 DECA LS ITEM PA RT NO. DESCRIPTION 26 7- 2305 DECAL, W arning, Rear Shield 27 7- 2246 DECAL, W arning, O perator 28 7- 2248 DECAL, W arning, Dec k 29 7- 2249 DECAL, Engine Shroud 30 7- 2250 DECAL, W arning, Dr ive 31 7- 2251 DECAL, Sound 32 7- 2252 DECAL, W arning, Dr iveshaft 33 7- 2255 DECAL, Throttle OUT FRONT Z TR SERIES 0 M A NUAL No.
48 ELECTRICA L COM PONEN TS (except w i ring) MANUA L No. 06113 OUT F RONT Z TR SERIES 0 9 8 7 1 11 12 10 16 18 17 19 24 21 23 22 23 22 25 20 28 2 29 26 30 27 3 13 BLA CK (POSIT IVE) RED (NEGA TIVE) B.
49 ELECTRICA L COM PONEN TS (except w i ring) ITEM PA RT NO. DESCRIPTION 1 4-6424 KEYSW IT CH, Diesel (Kubota # RC101-53602) --* -- KEYSW ITCH, G as (Kubota # 12581-55121) 2 3-5702 SEAL, Switch 3 1-5861 CLIP, Har ness 4* -- REGULAT OR (Kubota Part No.
50 1 2 7 TO CONSOLE HA RNESS TO R.H. LIGHT TO PA RK BRA KE SW ITCH TO SE A T SW ITCH TO DECK SW ITCH TO L.H. LIGH T TO EN GIN E HA RNESS TO DECK LIFT TO PTO SWITCH TO AMP MET ER TO BUZZER TO FR O NT HA RNESS TO I G NITI ON SW ITCH TO HOUR MET ER TO LI GHT S W .
51 WIRING SCHEMATI C (Diesel Only ) OUT FRONT Z TR SERIES 0 M A NUAL No. 06113.
52 WIRING COM PONENTS (Gas Only ) ITEM PA RT NO. DESCRIPTION 1 4-7240 HARNESS, Control Panel 2 4-5334 HARNESS, Front 3 4-2834 HARNESS, Deck Lift (15” Long) 4 4-5312 CABLE, Battery- Positive (51” Long) 5 4-5311 CABLE, Battery- Ground (38” Long) 6 5-8364 CABLE, Chassis- Ground (18” Long) MANUA L No.
53 WIRING SCHEM A TIC (Gas Only ) OUT FRONT Z TR SERIES 0 M A NUAL No. 06113.
54 NOTES.
55 NOTES.
56 Parts Manual for OUT FRONT Z-RIDER TM ZERO TURNING HYDRO DRIVE KUBOTA SERIES 0 POWER UNIT MODELS EZF2100DKU ZF2100DKU ZF2300GKU MOWER UNIT MODELS ZF6100M EZF6100M ZF5200M EZF5200M IT IS T H E POL ICY OF SNAPPER TO IM PRO VE IT S PRO DUCT S WHENEVER IT IS POSSIBLE A ND PRACTICAL TO D O SO.
An important point after buying a device Snapper ZF5200M (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Snapper ZF5200M yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Snapper ZF5200M - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Snapper ZF5200M you will learn all the available features of the product, as well as information on its operation. The information that you get Snapper ZF5200M will certainly help you make a decision on the purchase.
If you already are a holder of Snapper ZF5200M, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Snapper ZF5200M.
However, one of the most important roles played by the user manual is to help in solving problems with Snapper ZF5200M. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Snapper ZF5200M along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
