Instruction/ maintenance manual of the product GB100W Smith Cast Iron Boilers
Go to page of 32
GB100IOM-7 W ARNING: If the inf ormation in this manual is not f ollowed exactly , a fire or explosion may result causing pr oper ty damge, personal injury or loss of life. Do not store or use gasoline or other flammab le vapors and liquids in the vicinity of this or any other appliance .
Page 2 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS CONTENTS Getting Started page 2 Boiler Ratings & Capacities page 3 Locating the Boiler page 3 Combustible Floor Opti.
Page 3 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS Direct all questions to your Smith Cast Iron Boiler distributor or write to the Customer Service Department, 260 North Elm Street, Westfield, MA 01085. Always include the model and serial numbers from the rating plate of the boiler in question.
Page 4 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS Figure 1: Clearances to Combustible Construction 6 . If the boiler is to be located in an alcove, closet or other confin.
Page 5 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS Figure 2: Special Base Installation on Combustible Flooring COMBUSTION AIR WARNING: This boiler must be supplied with combustion air in accordance with Section 5.3, Air for Combustion & Ventilation, of the latest revision of the National Fuel Gas Code, ANSI Z223.
Page 6 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS Input Btuh Input Btuh Input Btuh Fresh Air 1/4" Wire Metal Wooden Duct Size Mesh Screen Louvers Louvers 3" x 1.
Page 7 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS f) After it has been determined that each appliance remaining connected to the common venting system properly vents when.
Page 8 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS Fasten the vent damper to the flue collar and vent pipe using at least 3 corrosion resistant sheet metal screws per joint. Connect the damper harness to the top panel with the BX connector supplied.
Page 9 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS Figure 5: TACO 007 Performance Curve The boiler should be placed in the location selected for it. Refer to the BOILER LOCATION section in this manual. Ensure that the boiler is level from front to back and from side to side.
Page 10 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS CAUTION: To prevent damage due to excessive condensation, one of the following piping options should be used.
Page 11 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS GAS SUPPL Y PIPING WARNING: All gas piping must be installed by a qualified technician in accordance with the provisions set forth in the latest revision of ANSI Z223.1 and all applicable local building codes and regulations.
Page 12 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS Figure 11 depicts the proper way to connect the boiler to the gas supply piping. The manual shut-off valve MUST be installed in the supply piping. It should be approximately 5 ft , 1.
Page 13 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS Figure 12: Fenwal/Honeywell Direct Ignition IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105 ° C THERMOPLASTIC WIRE OR IT'S EQUIVALENT.
Page 14 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS Figure 13: Honeywell Intermittent Pilot Ignition IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105 ° C THERMOPLASTIC WIRE OR IT'S EQUIVALENT.
Page 15 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS Figure 14: Honeywell Continuous Pilot Ignition IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105 ° C THERMOPLASTIC WIRE OR IT'S EQUIVALENT.
Page 16 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS Figure 17: Multi Zone Diagram CIRCULATOR ZONE 2 LINE VOLTAGE LOW VOLTAGE CIRCULATOR ZONE 1 R882C ZONE 1 THERMOSTAT R882C ZONE 2 THERMOSTAT CIRCULATOR ZONE 3 R882C ZONE 3 THERMOSTAT 1 PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
Page 17 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS BOILER SET UP NOTE: Before starting the boiler, turn off the electrical supply going to it. Make sure that gas is available at the combination control inlet. Open the valves in the return and supply piping.
Page 18 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS button. The button should pop back and the pilot remain lit. If it goes out repeat steps 5 - 10. * If the button does not pop up when released, stop and immediately call your service technician or gas supplier.
Page 19 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS INSTR UCTIONS D'ALLUMA GE 1. ARRÊTEZ! Lisez les instructions de sécurité sur la portion supérieure de cette étiquette. 2. Réglez le thermostat à la température la plus basse.
Page 20 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS T O TURN OFF GAS T O APPLIANCE 1. Set the thermostat to lowest setting. 2. Turn off all electric power to the appliance if service is to be performed. 3. Remove control access panel.
Page 21 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS POUR V O TRE SÉCURITÉ LISEZ A V ANT DE METTRE EN MARCHE INSTRUCTIONS DE MISE EN MARCHE COÙPURE DE L'ARRIVE DE GAZ A LA CHA UDIERE A VER TISSEMENT .
Page 22 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS C. Raise the thermostat at least 5 degrees above the room temperature. The burners should light. D. A boiler designed for use with natural gas should have a manifold gas pressure of 3.
Page 23 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS Gas Pressure Adjustment NATURAL GAS: Optimum results are obtained when the boiler is operated at its full input rating, with 3.5 in , 89 mm , WC of manifold pressure. The manifold pressure should not be more that 5% off this value.
Page 24 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS Burner Removal 1. Close the manual shutoff valve in the gas supply line and turn off electrical power to the boiler. 2. Disconnect the boiler ground joint union, see Figure 12.
Page 25 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS INSTR UCTIONS T O THE INST ALLER This copy of the INSTALLATION AND OPERATING INSTRUCTIONS should be given to the owner of this boiler and kept on file. The INSTALLER must make sure that the owner or operator has a basic understanding of the following: 1.
Page 26 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS 1 Top, Rear, Inner Front and Front Panels 55703 1 55704 1 55705 1 55706 1 55707 1 55708 1 55709 1 55710 1 55711 1 55712.
Page 27 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS 5 Flue Collector/Drafthood 55803 1 55804 1 55805 1 55806 1 55807 1 55808 1 55809 1 55810 1 55811 1 55812 1 6 Heat Excha.
Page 28 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS The damper must be mounted as close as possible to the draft hood without modifying the draft hood or damper device. Attach the lower portion of the vent damper to the draft hood with 1/2 in , 13 mm or shorter screws or pop rivets.
Page 29 LIMITED LIFETIME W ARRANTY FOR RESIDENTIAL W A TER BOILERS This warranty statement is effective for all units manufactured after December 15, 1992 and supersedes all other warranties, including those contained in other documents which might be included with this merchandise.
dizziness headaches nausea vision problems loss of muscle control weakness shortness of breath unclear thinking unconsciousness W ARNING Any appliance that burns natural gas, propane gas, fuel oil, wood or coal is capable of producing carbon monoxide (CO).
Page 31 GB100W NATURAL OR PROPANE BOILER INSTALLATION AND OPERATING INSTRUCTIONS.
WESTCAST, INC. 260 NORTH ELM STREET WESTFIELD, MA 01085 TEL. (413) 562-9631 FAX (413) 562-3799.
An important point after buying a device Smith Cast Iron Boilers GB100W (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Smith Cast Iron Boilers GB100W yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Smith Cast Iron Boilers GB100W - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Smith Cast Iron Boilers GB100W you will learn all the available features of the product, as well as information on its operation. The information that you get Smith Cast Iron Boilers GB100W will certainly help you make a decision on the purchase.
If you already are a holder of Smith Cast Iron Boilers GB100W, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Smith Cast Iron Boilers GB100W.
However, one of the most important roles played by the user manual is to help in solving problems with Smith Cast Iron Boilers GB100W. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Smith Cast Iron Boilers GB100W along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
