Instruction/ maintenance manual of the product INTREPID Oil-fired Boiler Slant/Fin
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CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P A GE Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Installation Requirements: Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . .
2 INTREPID Standard working pressure 30 psi water , 15 psi steam. All boilers hydrostatically tested — A.S .M.E. * For f orced hot water heating systems where the boiler and all piping are located within the area to be heated, the boiler may be selected on the basis of gross D .
I NTREPID 3 BOILER LOCA TION Provide a le v el, solid f oundation f or the boiler . Location should be near the chimney so that the Flue Pipe Connector or Breeching to the chim- ney is short and direct. A. The foundation m ust be capable of supporting the weight of the boiler when filled with water: B.
4 INTREPID Any oil-fired boiler must ha v e a steady draft* and an ample supply of combustion air at all times during firing. If air supply or chimney dr aft* is unreliable , CO 2 and ov erfire draft* will change unpredictab ly . DO NO T v ent this boiler to the same chimney flue used b y a fireplace or coal or wood burning furnace or boiler.
I NTREPID 5 Figure 3a. Appliances located in confined spaces. Air from inside the building. See T able 2 (2.3). Figure 3b. Appliances located in confined spaces. Air from out- doors. See T able 2 (2.4). Figure 3c. Appliances located in confined spaces.
6 INTREPID INST ALLING CONTROLS AND A CCESSORIES ON BOILER UNITS Note : Jac ket m ust be installed on boiler units prior to installation of trim. I. STEAM BOILER TRIM, see page 2 f or tapping locations, and figure 4 for illustr ation of steam boiler .
I NTREPID 7 C . HO T W A TER RADIA TION VENTING - Manual air v ents should be installed at the top of all "drops"(where piping goes downward).
8 INTREPID VENT PIPING AND DRAFT REGULA T OR A. V ent pipes must be installed having the same diameter as the boiler outlet. (See page 2) B. V ent pipes and breeching must be pitched upward a minimum of 1/4" per foot. C . Connect vent pipe to the chimney using as f ew elbows as possible .
I NTREPID 9 CLEANING AND FILLING A NEW STEAM BOILER I. BEFORE USING STEAM BOILER A. Check burner to be cer tain it is ready for firing. DO NO T FIRE into an empty boiler . B. Be prepared to heat raw water to at least 180°F . as soon as it is introduced into the boiler .
1 0 INTREPID CA UTION: When flushing float type low water cut-off control, hot water and steam will flow out the b low do wn valv e . Blow down v alve is illus- trated below .
I NTREPID 11.
1 2 INTREPID B ASIC MODULE WIRING (less circulator) WIRING FOR P ACKA GED STEAM BOILER EQ UIPPED WITH McDONNELL NO .67 L.W .C.O ..
I NTREPID 13 WIRING FOR P ACKA GED STEAM BOILER F or alternate option PS-801-120 L.W .C.O . or Hydrole vel Cyc le Gar d 450 L.W .C.O . BOILER WIRING DIA GRAM FOR RIELLO.
1 4 INTREPID S TEAM BOILER WIRING FOR RIELLO BURNER AND McDONELL M ILLER P .S. 801 L.W .C.O . FOR CONNECTION T O LINE V OL T A GE W ALL THERMOST A T (BY O THERS) W A TER BOILER WIRING FOR RIELLO BURNE.
I NTREPID 15.
1 6 INTREPID BURNER D A T A – BECKETT CF-375 BURNERS FOR P A CKA GED BOILERS ONL Y ( For knoc k ed-down & boiler b urner units see publication no . TR-42KB) TR-60 CF-375 2.60 2.25 45˚ P HA GO 135 10 3 1 TR-60 CF-375 2.85 2.25 45˚ P HA GO 160 10 2 2 TR-70 CF-375 3.
I NTREPID 17.
1 8 INTREPID NO TE: ELECTRODES ARE PRESET A T THE F ACT ORY . REGULA TION OF THE TURBULA TOR AND AIR SHUTTER FOR PROPER COMBUSTION T urbulator Setting 1. Loosen nut, 1, then turn the screw , 2, until the index marker , 3, is aligned with the correct index n umber .
I NTREPID 19.
2 0 INTREPID.
I NTREPID 21 I. EXTENDED SHUTDOWN, CLEANING OR REMO V AL OF BOILER FROM SER VICE. D ANGER: Use CA UTION when handling chemicals and draining hot w ater from a boiler . Scalding water and/or chemicals can cause per - manent injur y to the skin, e y es and respir ator y system.
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SLANT/FIN CORPORA TION, Green vale, N.Y . 11548 • Phone: (516) 484-2600 F AX: (516) 484-5921 • Canada: Slant/Fin L TD/L TEE, Mississauga, Ontario www .
An important point after buying a device Slant/Fin INTREPID Oil-fired Boiler (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Slant/Fin INTREPID Oil-fired Boiler yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Slant/Fin INTREPID Oil-fired Boiler - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Slant/Fin INTREPID Oil-fired Boiler you will learn all the available features of the product, as well as information on its operation. The information that you get Slant/Fin INTREPID Oil-fired Boiler will certainly help you make a decision on the purchase.
If you already are a holder of Slant/Fin INTREPID Oil-fired Boiler, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Slant/Fin INTREPID Oil-fired Boiler.
However, one of the most important roles played by the user manual is to help in solving problems with Slant/Fin INTREPID Oil-fired Boiler. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Slant/Fin INTREPID Oil-fired Boiler along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center