Instruction/ maintenance manual of the product ZT2148T Simplicity
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Print Instructions for Print V endors (Paper Manuals) P AR TS M ANUAL T O T AL P A GE COUNT : Less than 80 P aper Size: • 11 x 17 • Body - 50 lbs brilliant white offset or equivalent.
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Colt Zero-T urn Riding Mower with 2-Wheel Independent Suspension TM 22996 Revision 06 Rev. 4/2004 TP 400-7090-06-CT-D Model Number: Description: ZT2148T COL T , 2W-IS, w/ 21 HP Kohler & 48” Mowe.
Ferris Industries 5375 Nor th Main Street Munnsville, NY 13409 800-933-6175 www .ferrisindustries.com © Cop yright 2004 Ferris Industries All Rights Reser ved.
T orque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.
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1 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. T able of Contents RIDER COMPONENTS Main Frame, Suspension & Caster Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T Main Frame, Suspension & Caster Group NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
3 TP 400-7090-03-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Main Frame, Suspension & Caster Group Footnotes: 1 2.
4 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T Floor & Brake Cover Gr oup NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
5 TP 400-7090-03-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Floor & Brake Cover Gr oup Footnotes: 1 3847069 1 BRAKE CO VER P ANEL 2 25013-16 2 CAPSCREW , Hex Hd, 3/8-16 x 2 3 25156 2 W ASHER, 3/8 4 47125 2 SP ACER, .
6 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T Seat & Seat Mount Group NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
7 TP 400-7090-03-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Seat & Seat Mount Group Footnotes: * - See Electrica.
8 TP 400-7090-00-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N 123 & below) ZT2352T (S/N 123 & below) Fuel T ank, Mount & Bumper Group NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
9 TP 400-7090-00-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N 123 & below) ZT2352T (S/N 123 & below) REF NO . P ART NO .
10 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N 124 & abov e) ZT2348T ZT2352T (S/N 124 & abov e) Fuel T ank, Mount & Bumper Group NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
11 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N 124 & abov e) ZT2348T ZT2352T (S/N 124 & abov e) REF NO .
12 TP 400-7090-00-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N 123 & below) ZT2352T (S/N 123 & below) Fuel Supply Hose & T ank Replacement Part Group NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
13 TP 400-7090-05-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N 123 & below) ZT2352T (S/N 123 & below) REF NO .
14 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N 124 & abov e) ZT2348T ZT2352T (S/N 124 &.
15 TP 400-7090-05-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N 124 & abov e) ZT2348T ZT2352T (S/N 124 & abov e) REF NO .
16 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T Control Co ver & Mount Group NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
17 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Control Co ver & Mount Group Footnotes: 1 3847890 1.
18 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T Instrument P anel Gr oup NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
19 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Instrument P anel Gr oup Footnotes: 1 22180 1 SWITCH, P.
20 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T Headlight Group NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
21 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Headlight Group Footnotes: 1 22980 1 HEADLIGHT -RH, Complete (includes Ref .
22 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T Engine & PT O Group 9 10 11 1.
23 TP 400-7090-03-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Engine & PT O Group Footnotes: * See your local K ohler engine dealer for service parts ** Silver version not a vailab le for replacement parts.
24 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T Pump Drive Group 22 20 21 20 19 1.
25 TP 400-7090-03-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Pump Drive Group Footnotes: 1 25096 3 NUT , Hex, Nylon .
26 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T Motion Control Gr oup 7 8A, 8B 9 .
27 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Motion Control Gr oup Footnotes: * - See Electrical Sch.
28 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T Motion Control - Neutral Return Gr oup NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
29 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Motion Control - Neutral Return Gr oup Footnotes: 1 226.
30 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & be.
31 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & below) REF NO . P ART NO . QTY . DESCRIPTION Hydraulic Group Footnotes: 1 22723 1 FITTING, 1/2” NPT , 90 Deg. 2 21356 1 FIL TER HEAD 3 21357 1 FIL TER 4 22720 1 FITTING, 1/2” NPT , 45 Deg.
2 3 4 5 6 5 10 14 15 13 12 13 12 13 10 13 16 16 30 17 11 30 25 29 28 36 35A, 35B 33 31 34 32 33 38A, 38B 36 32 32 33 1 28 7 8 8 9 9 10 18 26 27 19 21 18 22 23 24 20 37 37 32 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved.
33 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 339 & above) ZT2348T ZT2352T (S/N: 364 & above) REF NO . P ART NO . QTY . DESCRIPTION Hydraulic Group Footnotes: 1 21233 1 FITTING, 1/2” NPT , 90 Deg.
34 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & below) Reservoir Mount & Battery Gr oup NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
35 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & below) REF NO .
36 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 339 & above) ZT2348T ZT2352T (S/N: 364 & above) Reservoir Mount & Battery Gr oup NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
37 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 339 & above) ZT2348T ZT2352T (S/N: 364 & above) REF NO .
38 TP 400-7090-03-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T P arking Brake Gr oup - Upper NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
39 TP 400-7090-03-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION P arking Brake Gr oup - Upper Footnotes: * - See Electr.
40 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T P arking Brake Gr oup - Lower NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
41 TP 400-7090-03-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION P arking Brake Gr oup - Lower Footnotes: 1 3847128 1 BR.
42 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T Deck Lift Gr oup NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
43 TP 400-7090-03-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Deck Lift Gr oup Footnotes: 1 3844999 1 DECK LIFT LOCK .
44 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T Tire & Wheel Group 1 2 4 3 5 6 7 8 9 10 11 12 NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
45 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Tire & Wheel Group Footnotes: 1 22631S 2 WHEEL & TIRE ASSEMBL Y , F ront, 13 x 5.0 x 6, Complete (includes Ref 2-5) 2 22029-1 2 TIRE, F ront, 13 x 5.
46 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & be.
47 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & below) Charging Cir cuit LH NEUTRAL SWITCH 22095 ST ARTER MOT .
48 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & be.
49 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & below) PT O Clutch Circuit LH NEUTRAL SWITCH 22095 ST ARTER MO.
50 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 339 - 678) ZT2352T (S/N: 364 - 835) Ignitio.
51 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 339 - 678) ZT2352T (S/N: 364 - 835) Charging Cir cuit LH NEUTRAL SWITCH 22095 ST ARTER MOT OR BA TTERY .
52 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 339 - 678) ZT2352T (S/N: 364 - 835) Crankin.
53 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 339 - 678) ZT2352T (S/N: 364 - 835) PT O Clutch Circuit LH NEUTRAL SWITCH 22095 ST ARTER MOT OR BATTE R.
54 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 679 & above) ZT2348T ZT2352T (S/N: 836 .
55 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 679 & above) ZT2348T ZT2352T (S/N: 836 & above) Charging Cir cuit RH NEUTRAL SWITCH 21451 PTO S.
56 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 679 & above) ZT2348T ZT2352T (S/N: 836 .
57 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T (S/N: 679 & above) ZT2348T ZT2352T (S/N: 836 & above) PT O Clutch Circuit RH NEUTRAL SWITCH 21451 PTO.
58 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T Decals - Brand, Model, Safety &am.
59 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Decals - Brand, Model, Safety & Operation Footnotes.
60 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T 48” & 52” Mower Dec ks - Housings, Cover s, Spindles & Blades 9 16A, 16B 17 18 15 10 11 12 10 13 14 678 3 5 4 2 1A, 1B T orque Capscrews to 70 Ft.
61 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION Footnotes: Mower Housing, Co ver , Spindle & Blade .
62 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T 48” & 52” Mower Dec ks - Belts, Pulleys & Idler Arm NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
63 TP 400-7090-06-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION 48” & 52” Mower Dec ks - Belts, Pulleys & I.
64 TP 400-7090-04-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T 48” & 52” Mower Dec ks - Rear Mount Bars NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
65 TP 400-7090-04-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION 48” & 52” Mower Dec ks - Rear Mount Bars Footno.
66 TP 400-7090-01-CT-D © Copyright 2004 F erris Industries. All Rights Reser ved. The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T 48” & 52” Mower Dec ks - Rollers NO TE: Unless noted otherwise, use the standard har dware tor que specification chart.
67 TP 400-7090-01-CT-D The above parts group applies to the f ollowing Model Nos.: ZT2148T ZT2348T ZT2352T REF NO . P ART NO . QTY . DESCRIPTION 48” & 52” Mower Dec ks - Rollers Footnotes: Ref No.
An important point after buying a device Simplicity ZT2148T (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Simplicity ZT2148T yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Simplicity ZT2148T - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Simplicity ZT2148T you will learn all the available features of the product, as well as information on its operation. The information that you get Simplicity ZT2148T will certainly help you make a decision on the purchase.
If you already are a holder of Simplicity ZT2148T, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Simplicity ZT2148T.
However, one of the most important roles played by the user manual is to help in solving problems with Simplicity ZT2148T. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Simplicity ZT2148T along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center