Instruction/ maintenance manual of the product Champion Simplicity
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Parts Manual Rev. 08/2003 Champion Series Zero-Turn Riders & Mower Decks TP 400-3887-01-CH-S Mf g . No. Descri p tion 1 8 HP Tractors 1694454 Champion, 18HP Zero-Turn Rider 1694458 Champion, 18HP Zero-Turn Rider (CE) Mf g . No. Descri p tion 20HP Tractors 1694455 Champion, 20HP Zero-Turn Rider 1694460 Champion, 20HP Zero-Turn Rider (CE) Mf g .
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Table Of Content s Torque Specification Chart ............ ......... . .............................. ................. Inside Back Cover TRACTOR / MOWER DECK COMPONENTS PAGES Frame Group ........................... ...................................
Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 4 5 6 7 8 9 9 4 10 11 12 13 14 15 11 13 12 9 9 8 7 10 4 6 5 4 16 12 20 21 17 16 18 16 12 20 21 13 12 19 See Wheels & Tires Group 3 FI0010 The above par ts group applies to the following Mfg.
PART NO. DESCRIPTION REF NO. QTY. Frame Group Footnotes 1 503848002 1 FRAME, Main Weldment 2 5025056 1 NUT, Hex Nylon Lock, 1/2-13 3 5025158 2 WASHER, SAE, 1/2 4 5025057 12 NUT, Hex Nylon Lock, 5/16-1.
Bumper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 5 6 7 6 3 7 3 6 3 4 3 3 FI0011 The above par ts group applies to the following Mfg. Nos .: 2003 6 © Copyright Simplicity Manufacturing, Inc. All Rights Reserve d.
PART NO. DESCRIPTION REF NO. QTY. Bumper Group Footnotes 1 503848887 1 TOP BUMPER 2 503848257 1 BUMPER SHIELD 3 5025155 12 WASH ER, SAE, 5/16 4 50250116 4 CAPSCREW, Hex Head, 5/16-18 x 3/4 5 503848249.
Engine & PTO Group - 18HP Ko hler NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Pump Drive Group 1 2 3 4 5 6 7 8 7 9 5 13 5 18 4 15 3 3 3 16 17 10 11 12 14 8 FI0013 The above par ts group applies to the following Mfg.
PART NO. DESCRIPTION REF NO. QTY. Engine & PTO Group - 18HP Ko hler Footnotes 1 * 1 ENGINE, 18HP Kohler, Model SV-493S Type PS-27523 2 50231 86 1 MUF FLE R 3 5025139 6 NUT, Hex Flange Whiz Lock, 5.
Engine & PTO Group - 20HP Brig gs & Stratton NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Pump Drive G roup 1 2 3 4 5 6 7 8 7 5 7 7 9 5 18 5 4 15 3 3 3 16 16 17 16 10 11 12 13 14 8 18 5 7 5 5 FI0012 The above par ts group applies to the following Mfg.
PART NO. DESCRIPTION REF NO. QTY. Engine & PTO Group - 20HP Brig gs & Stratton Footnotes 1 * 1 ENGINE, 20HP Briggs & Stratton , Model 358777 Type 0280-E1 2 50231 87 1 MUF FLE R 3 5025139 6.
Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 5 7 6 5 8 1 9 9 1 9 10 11 12 13 14 15 16 17 18 17 19 20 21 22 23 24 25 26 27 28 A A FI0014 The above par ts group applies to the following Mfg. Nos .
PART NO. DESCRIPTION REF NO. QTY. Drive Group Footnotes 1 5025096 5 N UT, Hex Nylon Lock, 3/8-16 2 5048227 1 SPAC ER, CRANKSHAFT 3 5023112 1 PU LLEY, PUMP DRIVE 4 503845200 1 EYEBOLT ANCHOR 5 502 5034.
Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Unless otherwis e specified, RH brake c omponen ts are identica l to the LH side.
PART NO. DESCRIPTION REF NO. QTY. Brake Group Footnotes 1 17223 02 1 GRI P 2 503845619 1 BRAKE HANDLE 3 50250118 4 C APSCREW, Hex Head, 5/16-18 X 1 4 5025155 4 WASH ER, FLAT, 5/16 5 5025139 2 NUT, Hex.
Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Unless otherwis e specified, RH brake c omponen ts are identica l to the LH side.
PART NO. DESCRIPTION REF NO. QTY. Brake Group Footnotes 41 502505816 1 CAPSCREW, Hex Head, Taptite Flange Lock, 3/8-16 X 2 The above par ts group applies to the following Mfg. Nos .: 2003 17 © Copyright Simplicity Manufacturing, Inc. All Rights Reserve d.
Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 7 8 10 7 11 7 4 3 2 1 47 5 9 6 19 18 20 21 7 24 25 26 23 7 25 2 4 2 3 36 28 30 13 16 15 34 2 31 2 32 33 1.
PART NO. DESCRIPTION REF NO. QTY. Lift Group Footnotes 1 503848698 1 REVERSING LINK 2 5025156 11 WASHER, 3/8, SAE 3 502501312 1 CAPSCREW, Hex Head, 3/8-16 X 1-1/2 4 5021171 2 C LEVIS, Plastic, 3/8-24 .
Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 7 8 10 7 11 7 4 3 2 1 47 5 9 6 19 18 20 21 7 24 25 26 23 7 25 2 4 2 3 36 28 30 13 16 15 34 2 31 2 32 33 1.
PART NO. DESCRIPTION REF NO. QTY. Lift Group Footnotes 41 5048 768 4 DECK HANGER ROD 42 5010 580 6 SET COLLAR, 1/2" 43 5010 580 2 SET COLLAR, 1/2" 44 5038 48902 2 DECK STABILIZER 45 5048755 .
Hydraulics Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 3 5 3 6 7 8 7 8 9 9 10 24 10 11 12 13 14 15 16 17 11 18 19 20 11 15 21 22 Top Port Bottom P ort Top Por t Bo ttom P ort 23 24 23 25 25 FI0016 The above par ts group applies to the following Mfg.
PART NO. DESCRIPTION REF NO. QTY. Hydraulics Group Footnotes 1 50231 91 1 CAP 2 502 3185 1 H YDRA ULIC T ANK 3 502 1392 5 CLA MP, #6 HO SE 4 50508608.5 1 HOSE, 3/8 X 8-1/2" LONG 5 502 29 20 1 TE .
Controls Group - Panel NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 6 7 5 4 3 2 8 9 FI0017 The above par ts group applies to the following Mfg. Nos .: 2003 24 © Copyright Simplicity Manufacturing, Inc. All Rights Reserve d.
PART NO. DESCRIPTION REF NO. QTY. Controls Group - Panel Footnotes 1 5048943 1 DUAL CHOKE/THROTTLE LEVER (Kohler) 1 1721950 1 DUAL CHOKE/THROTTLE LEVER (Briggs) 2 5020927 1 SWITCH, I G NITION, (Includ.
Controls Group - Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 7 6 8 9 5 31 30 24 25 32 12 13 14 XX 19 XX 19 XX 18 XX 17 23 15 28 27 29 22 11 10 XX 20 16 3 31 8 21 22 23 22 16 22 1 6 7 11 12 13 XX 24 30 26 9 21 5 FI0019 The above par ts group applies to the following Mfg.
PART NO. DESCRIPTION REF NO. QTY. Controls Group - Upper Footnotes 1 502 2068 2 FO AM G RIP 2 503847056 1 MOTIO N CONTROL LEVER - RH 3 5047004 2 C ONTROL LEVER BASE 4 503848905 1 NEUTRAL LOCK PLATE CO.
Controls Gr oup - Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart. RH side show n. LH side components are ide nti cal. 1 2 3 4 5 6 7 8 9 3 11 12 17 3 14 15 13 16 15 1 13 See Motion Control Group - U ppe r See Hydraulic Group 10 14 FI0018 The above par ts group applies to the following Mfg.
PART NO. DESCRIPTION REF NO. QTY. Controls Gr oup - Lower Footnotes 1 5025057 4 N UT, Hex Nylon Lock, 5/16-18 2 5022628 2 BALL JOINT, 5/16-24, LH 3 5025155 6 W ASHER, SAE, 5/16 4 50250119 2 C APSCREW,.
Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. To Engine Start er Seat Switc h (NC ) To Electric Clut ch To Charge Circ uit To Fuel Shut-Of f To E.
PART NO. DESCRIPTION REF NO. QTY. Electrical Group Footnotes 1 5020927 1 SWITCH, I gnition, (Includes Ref 2-4) 2 5022789 1 KEY, Ignition Molded (Set of 2) 3 50227 90 1 C OVER 4 502 2791 1 P LAST IC NU.
Seat & Kickplate Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 5 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 22 22 23 24 14 25 26 6 10 FI0022 The above par ts group applies to the following Mfg. Nos .
PART NO. DESCRIPTION REF NO. QTY. Seat & Kickplate Group Footnotes 1 5023160 1 SEAT 2 5046570 1 SEAT STO P ROD 3 503848365 2 PLATE, SEAT SLIDER 4 503848117 1 SEAT MOUNT 5 5025385 2 BOLT, Shoulder .
Fuel Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Contr ol Panel Group 1 2 3 4 5 6 7 8 2 8 9 2 10 11 12 13 14 15 16 17 10 2 10 18 19 20 21 16 6 FI0023 The above par ts group applies to the following Mfg.
PART NO. DESCRIPTION REF NO. QTY. Fuel Tank Group Footnotes 1 5025057 4 N UT, Hex Nylon Lock, 5/16-18 2 5025155 30 WASHER, SAE, 5/16 3 50231 91 1 CAP 4 502 3185 1 H YDRA ULIC T ANK 5 50252994 2 C APSC.
Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Front Wheels Rear Wheels 10 11 12 13 1 2 5 3 6 7 8 9 4 4 FI0024 The above par ts group applies to the following Mfg. Nos .: 2003 36 © Copyright Simplicity Manufacturing, Inc.
PART NO. DESCRIPTION REF NO. QTY. Wheels & Tires Group Footnotes 1 5022433S 2 WHE EL & TIRE ASSEMBLY, 11 X 4.0 - 5, COMPLETE (INCLUDES REF NO. 2 - 6) 2 50224331 2 TIRE, FRONT , 11 X 4.0 - 5 3 5022433S2 2 W HEEL ASSEMBLY, COMPLETE (INCLUDES REF NO.
Decals Grou p - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 1 2 3 1 FI0025 The above par ts group applies to the following Mfg. Nos .: 2003 38 © Copyright Simplicity Manufacturing, Inc. All Rights Reserve d.
PART NO. DESCRIPTION REF NO. QTY. Decals Grou p - Brand & Model Footnotes 1 1722551 1 DECAL, Simplicity, Silver & Blue, w/Icon 2 5023228 1 DECAL, Stripe, LH 3 5023229 1 D ECAL, Stripe, RH The above par ts group applies to the following Mfg. Nos .
Decals Group - Safety & Common NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 12 13 8 14 11 10 11 14 3 6 4 5 1 3 2 6 4 7 9 8 12 13 2 4 5 10 FI0026 The above par ts group applies to the following Mfg. Nos .: 2003 40 © Copyright Simplicity Manufacturing, Inc.
PART NO. DESCRIPTION REF NO. QTY. Decals Group - Safety & Common Footnotes 1 1725671 1 DECAL, Motion Control, RH 2 5048907 1 DECAL, Belt and Blade 3 172806 1 DECAL, Ignition Switch Symbol, White/B.
44" & 50" Mower Deck - Housin g, Arbors & Blades Grou p NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Apply gask et former to this surface if foam ga sket is no t used . Fill arb ors with multip urpose grease after ga sket fo rmer has cured.
PART NO. DESCRIPTION REF NO. QTY. 44" & 50" Mower Deck - Housin g, Arbors & Blades Grou p Footnotes 1 1714419 3 NUT, Hex Flange, 9/16-18 2 1713675 6 WASH ER, BELLEVILLED, 9/16 3 1713.
44" & 50" Mower Deck - Bel t & Id ler Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A A Arbor Drive Pulley Arbor Drive Pulley Arbor Dr ive.
PART NO. DESCRIPTION REF NO. QTY. 44" & 50" Mower Deck - Bel t & Id ler Group Footnotes 1 1703372 1 BELT, (FOR 44" DECKS) 1 1724507 1 BELT, (FOR 50" DECKS) 2 5025096 3 N UT.
44" Mower Deck - Roller Bar Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 18 19 17 24 20 22 24 23 25 21 21 26 20 20 27 18 23 20 20 27 21 25 20 22 24 28.
PART NO. DESCRIPTION REF NO. QTY. 44" Mower Deck - Roller Bar Group Footnotes 1 503848676 1 S HAFT, ROLLER, 44" 2 1704082 2 NUT, AD JUSTER 3 960641 4 NUT, Hex Aluminum Insert Lock, 3/8-16 4 16775 07 2 SLID E 5 1924361 2 WASHER, PLAIN, 1/2 6 172622 2 BOLT, Shoulder, 3/8-16 7 1924366 8 WASH ER, .
50" Mower Deck - Roller Bar Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 25 21 20 26 18 19 20 21 20 20 26 24 27 23 22 Insert Mu st Face Out 1 2 3 4 5 .
PART NO. DESCRIPTION REF NO. QTY. 50" Mower Deck - Roller Bar Group Footnotes 1 503848746 1 S HAFT, ROLLER, 50" 2 1704082 2 NUT, AD JUSTER 3 960641 4 NUT, Hex Aluminum Insert Lock, 3/8-16 4 16775 07 2 SLID E 5 1924361 2 WASHER, PLAIN, 1/2 6 172622 2 BOLT, Shoulder, 3/8-16 7 1924366 15 WASHER, .
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T or que Specification Char t FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.
500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.com MANUFACTURING, INC. © Copyright Simplicity Manufacturing, Inc.
An important point after buying a device Simplicity Champion (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Simplicity Champion yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Simplicity Champion - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Simplicity Champion you will learn all the available features of the product, as well as information on its operation. The information that you get Simplicity Champion will certainly help you make a decision on the purchase.
If you already are a holder of Simplicity Champion, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Simplicity Champion.
However, one of the most important roles played by the user manual is to help in solving problems with Simplicity Champion. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Simplicity Champion along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
