Instruction/ maintenance manual of the product 85632 Simplicity
Go to page of 58
Parts Manual Rev. 12/2004 Turf & Trail Cruiser Series Utility Vehicle TP 400-4168-00-UT-S Mf g . No. Descri p tion 1 6 HP Product 85632 UVG1621BV, Turf Cruiser 16HP B&S 2WD w/Generator 85668 U.
.
Table Of Content s Torque Specification Chart ...... .......................... ...................... ............. .. Inside Back Cover PRODUCT COMPONENTS PAGES Bumper Group ..................... ......... .......................... ............. ..
Bumper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179bump The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Bumper Group Footnote s 1 7028009 1 SUPPORT, Bumper LH 2 7028022 1 SUPPORT, Bumper RH 3 7028029 1 PLATE, Winch 4 7028072 1 BUMPER 5 7091299 4 NUT, Hex Nyloc, 3/8-16 6.
Hood Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179hood The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Hood Group Footnote s 1 7027495 1 HOOD, Utility Vehicle 2 7035270 5 PAD, Hood 3 7043211 1 PLATE WASHER 4 7091833 4 SCREW, Cross Recessed Pan Head, 5/16-18 x 5/8 5 7043208 1 PROP, Hood 6 7043209 1 BRACKET, Hood Prop 7 7090188 1 WASHER, .
Front Clip Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179frcg The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Front Clip Group Footnote s 1 7012306 1 BUSHING, Flange .381 x .625 x .62 2 7012709 2 RING, 1.00 Dia. External Retaining 3 7014432 1 SPRING 4 7016561 2 BUSHING, 14 Ga.
Front Clip Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179frcg The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Front Clip Group Footnote s 39 7091602 4 BOLT, Hex Flange Lock, 5/16-18 x 1-1/2 GR 5 40 7091776 2 CARRIAGE BOLT, 1/4-20 x 3/4 41 7091819 2 SCREW, Hex Washer Self-Tap,.
Front Suspension Grou p NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179fsg The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Front Suspension Grou p Footnote s 1 7029258 8 BUSHING, Suspension 2 7072614 2 ASSEMBLY, Shock/Spring 3 7029263 4 SLEEVE, Suspension 4 7029355 4 BOLT, Hex Head, 1/2- .
Front Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179ffg The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Front Frame Group Footnote s 1 7058505 1 FRAME RAIL ASSEMBLY, Inner LH 2 7058551 1 FRAME RAIL ASSEMBLY, Inner RH 3 7058694 2 FRAME ASSEMBLY, Outer CVT 4 7058739 1 BRA.
Rear Frame Group - LH NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179rfgl The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Rear Frame Group - LH Footnote s 1 7072943 1 FRAME, Rear, LH, Used on Turf Cruiser Models 85632 & 85668 1 7069499 1 FRAME, Rear, LH, Used on Trail Cruiser Model 8.
Rear Frame Group - RH NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179rfgr The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Rear Frame Group - RH Footnote s 1 7072571 1 FRAME, Rear, RH, Used on Turf Cruiser Models 85632 & 85668 1 7068000 1 FRAME, Rear, RH, Used on Trail Cruiser Model 8.
Steering Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179stgp The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Steering Group Footnote s 1 7028075 1 RACK & PINION ASSEMBLY, Steering 2 7036465 2 BALL JOINT, 1/2-20 3 7072637 4 SPACER, 1/2 I.D., 5/8 O.D. x .375 4 7027496 1 STEERING COLUMN 5 1722318 1 STEERING WHEEL 6 7072638 1 COVER, Steering Shaft 7 7091184 1 CAPSCREW, Hex Head, M10-1.
Seat Pedestal Group - Controls NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179spgc The above parts group applies to the following Mfg. Nos.: 2004 22 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
PART NO. DESCRIPTI ON REF NO QTY. Seat Pedestal Group - Controls Footnote s 7 7091579 2 SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR 5 8 7091584 3 NUT, Hex Flange Lock, 1/4-20 GR 5 25 7091240 2 SCREW, Hex .
Seat Pedestal Group - Frame NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179spgf The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Seat Pedestal Group - Frame Footnote s 1 7075874 1 FLOORPAN, U.V., Used on Turf Cruiser Models 85632 & 85668 1 7063300 1 FLOORPAN, U.V., Used on Trail C ruiser Model 85903 2 7075869 1 PEDESTAL, Seat, U.V., Used on Turf Cruiser Models 85632 & 85668 2 7063290 1 PEDESTAL, Seat, U.
Seat Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179seat The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Seat Group Footnote s 1 7017875 4 KNOB, 3 Prong, 5/16-18 x 2 Stud 2 7033318 2 SUPPORT, Seat, Upper 3 7091525 6 BOLT, Hex Flange Lock, 5/16-18 x 1/2 GR 5 4 7019109 4 COVER, Spring (Rubber) 5 7090188 4 WASHER, .34 x .69 x .
Differential Lock Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179dlg The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Differential Lock Group Footnote s 1 7046802 1 PLATE, Differential Lock Mounting 2 7091579 2 SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR 5 3 7091584 2 NUT, Hex Flange Lock, 1/4-20 GR 5 4 7041788 1 LOCK, Differential (Includes Ref.
Brake Assembly NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179braa The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Brake Assembly Footnote s 1 7058683 1 BRAKE SHAFT ASSEMBLY, Rear CVT 2 7072986 2 SPRING, CVT Brake 3 7073015 2 BRAKE SWIVEL, w/.
Drive Base Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179dbg The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Drive Base Group Footnote s 1 7046206 1 DRIVE BASE ASSEMBLY 2 7073106 2 CHANNEL, Subframe Connect 3 7091811 12 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5 4 7091601 18 NUT, Hex Flange Lock, 5/16-18 GR 5 5 7074227 4 BRACKET, Transmission Mount w/Sq.
Drive Base Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179dbg The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Drive Base Group Footnote s 41 7046898 1 THROTTLE LINK, B&S Vanguard, Used on Model 85632 & 85903 42 7046972 1 BRACKET, Throttle Adjustment, Used on Model 856.
CVT Axle Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179cvta The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. CVT Axle Group Footnote s 1 7027192 5 LUG NUT, 1/2-20 Hex 2 7032027 2 WASHER, .77 x 1.5 x .06 Flat 3 7035602 2 BEARING, 30mm x 62mm 4 7058642 2 ASSEMBLY, Coupling w/Lube Fitting (Includes Ref. Nos. 16) 5 7058650 1 ASSEMBLY, Plate/Seal (Includes Ref.
Bed Assembly - Latch NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179bedl The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Bed Assembly - Latch Footnote s 19 7091733 1 WASHER, .5 x 1.0 x .03 Flat 20 7091518 1 NUT, Hex Nyloc, 3/8-24 21 7028206 1 HANDLE, Bed Latch 22 7034564 1 ASSEMBLY, Rod-Link (Includes Ref.
Bed Assembly - Tail Gate NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179bedt The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Bed Assembly - Tail Gate Footnote s 1 7075881 1 BED, Plastic 2 7075882 1 TAILGATE, Plastic 3 7043204 1 COVER, Tailgate 4 7043202 2 BRACKET, Latch LH 5 7026456 2 LANYA.
Decal Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179dclg The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Decal Group Footnote s 1 7028043 1 DECAL, Turf Cruiser, LH 2 7028044 1 DECAL, Turf Cruiser, RH 3 7029364 1 DECAL, Turf, Front 4 7072687 1 DECAL, Bed Lift 5 7073675 1 DECAL, Fuse Box, Utility Vehicle 6 7034810 1 DECAL, Console 7 7024560 1 DECAL, Warning Avoid Injury or Death 8 7075377 1 DECAL.
R.O.P.S. Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179rops The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. R.O.P.S. Group Footnote s 1 7058752 1 ROPS ASSEMBLY 2 7044936 1 HEAT SHIELD, Cab (UV-2) 3 7073024 1 SHIELD, Heat/Debris, Used on Turf Cruiser Models 85632 & 85668.
Toolbox Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179tbxg The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Toolbox Group Footnote s 1 7034880 1 TOOLBOX, Turf/Trail Cruiser 2 7029368 1 BRACKET, Toolbox, LH 3 7029370 1 BRACKET, Toolbox 4 7091811 8 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5 5 7091601 8 NUT, Hex Flange Lock, 5/16-18 GR 5 The above parts group applies to the following Mfg.
Wheel & Tire Group - Turf Tires NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179wgtt The above parts group applies to the following Mfg. Nos.: 2004 48 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
PART NO. DESCRIPTI ON REF NO QTY. Wheel & Tire Group - Turf Tires Footnote s 1 7063254 2 ASSEMBLY, Front Wheel, Turf Tire (Includes Ref. Nos. 2, 3 & 4) 2 7073568 1 RIM, 12 x 7.00 w/ 1.06 Inset 3 7073005 1 TIRE, Titan Multi Trac C/S, 23 x 8.50-12 4 7012234 1 AIR VALVE (Snap-I n) 5 7063257 2 ASSEMBLY, Rear Wheel, Turf Tire (Includes Ref.
Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179elec The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Electrical Group Footnote s 1 7011217 1 HOUR METER, Inductive 1 7044636 1 HOUR/Tachometer 2 7019326 1 WIRE, Positive 17 3 7022231 1 SWITCH, DP NO/NO, Snap-In 4 7023187 1 SWITCH, Rocker SPST 5 7024649 9 WIRE TIE, 11 Inch Std Black Nylon 6 7026570 1 SENSOR, Speed 7 7028570 2 RELAY, OPC E.
Wiring Harness NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179harn The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Wiring Harness Footnote s 1 7073639 1 WIRING HARNESS, Main 2 7073678 1 WIRING HARNESS, Speed/Fuel 3 7073819 1 WIRING HARNESS, Tachometer The above parts group applies to the following Mfg. Nos.: 2004 53 © Copyright Simplicity Manufacturing, Inc.
Wiring Schematic NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179sche The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Wiring Schematic Footnote s -- -- 1 Wiring Schematic includes harnesses 73639, 73678 & 73819 The above parts group applies to the following Mfg. Nos.: 2004 55 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
.
T or que Specification Char t FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.
500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.c om MANUFACTURING, INC. © Copyright Simplicity Manufacturing, Inc.
An important point after buying a device Simplicity 85632 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Simplicity 85632 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Simplicity 85632 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Simplicity 85632 you will learn all the available features of the product, as well as information on its operation. The information that you get Simplicity 85632 will certainly help you make a decision on the purchase.
If you already are a holder of Simplicity 85632, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Simplicity 85632.
However, one of the most important roles played by the user manual is to help in solving problems with Simplicity 85632. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Simplicity 85632 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
