Instruction/ maintenance manual of the product 5101602 Simplicity
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Parts Manual Rev. 9/2008 Cobalt Series Zero-Turn Rider & Mower Deck TP 400-7398-B-CB-S Mf g . No. Descri p tion 30HP Product 5900763 Cobalt, 30HP Briggs & Stratt on Rider w/61" Mower Deck & R.
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Table Of Content s Torque Specification Chart .......... ........................ .......... ......................... Inside Back Cover PRODUCT COMPONENTS PAGES Main Frame & Fro nt Suspension Group ....... ........................................
Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279FRM0 The above p arts gr oup applies to the following Mfg. Nos.: 4 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Main Frame & Front Suspension Group Footnotes GREASE FITTIN G, 1/4-28 STR 1 5020095SM 4 COLLAR, 1" SPLIT 2 5020602SM 2 BUSHING, 1.
Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279FRM0 The above p arts gr oup applies to the following Mfg. Nos.: 6 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Main Frame & Front Suspension Group Footnotes WELD, MAIN FRAME (Serial N o.: 2012612075 & 2013043646) 45 5403762CSM 1 WELD, MAIN FRAME, IS2000/COBA LT - ORG (Serial No.: 2013043647 & Above.) 46 5404097CSM 1 The above p arts gr oup applies to the following Mfg.
Rear Bumper, Roll Bar & Se at Belt Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279BMP0 The above p arts gr oup applies to the following Mfg. Nos.: 8 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Rear Bumper, Roll Bar & Se at Belt Group Footnotes PLUG, PANEL, 1.25 BLACK 1 5023484SM 6 HEAT SHIELD, COBALT - ORANGE 2 5402183CSM 1 WASHER, 5/16" SAE 3 5025155SM 4 BOLT, 5/16 -18 X 3/4" GR D5 4 5025011X6SM 4 NUT, 5/16-18 HEX NYLOCK FLANGE 5 5025392SM 4 ROLL BAR POST, LH (See drawing note .
Engine & PTO Group - 30 HP Briggs & Stratton NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301423 The above p arts gr oup applies to the following Mfg. Nos.: 10 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Engine & PTO Group - 30 HP Briggs & Stratton Footnotes ENGINE, 30HP B&S,# 542777-0113-E1, VERTICAL SHAFT 1- 1 BOLT, 5/16-18 X 1-3/4 GD5 YZ 2 5025011X14SM .
Instrument Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301475 The above p arts gr oup applies to the following Mfg. Nos.: 12 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Instrument Control Panel Group Footnotes FUSE, ATO, 20 AMP 1 5021603SM 4 FUSE BLOCK 2 5021518SM 1 COVER, VINYL FUSE BLOCK 3 5022805SM 1 SCREW, 1/4-20 X 1/2 ALLEN BH 4.
Pump Drive Gr oup NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279PDR0 The above p arts gr oup applies to the following Mfg. Nos.: 14 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Pump Drive Gr oup Footnotes NUT, 3/8-16 HEX LG. SERR FLG 1 5025128SM 5 KEY, 5MM SQ W/ RADIUS 2 5023254SM 2 BOLT, 1/4-2 0 X 1" GD5 3 5025010X8SM 4 BOLT, 3/8-16 X .
Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279MCG0 The above p arts gr oup applies to the following Mfg. Nos.: 16 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Motion Control Group Footnotes WASHER 3/8" SAE 1 5025156SM 10 BOLT, 3/8-1 6 X 1" GD5 2 5025013X8SM 4 NUT, 3/8-16 HEX NYLOCK FLANGE 3 5025394SM 8 BEARING, BR.
Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279MCG0 The above p arts gr oup applies to the following Mfg. Nos.: 18 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Motion Control Group Footnotes WELD, CONTROL SHAFT - RH - RED (S/N: 2012609705 & ABOVE) 45 5403620CSM 1 NUT, 5/16-18 HEX NYLON FLANGE (S/N: 2012609705 & ABOVE.
Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5300488 The above p arts gr oup applies to the following Mfg. Nos.: 20 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Hydraulic Group Footnotes ADAPTER, HYDRAULIC 1 5022634SM 2 FITTIN G, #8 JIC - #8 O-RING 45DEG. 2 5023338SM 4 ADAPTER, 90 DEG.
Hydraulic Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301474 The above p arts gr oup applies to the following Mfg. Nos.: 22 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Hydraulic Mount Group Footnotes TANK, HYDRAULIC, ASSEMBLY (See Hydraulic Group) 1- 1 BOLT, 3/8-1 6 X 1-1/2" GD5 YZ 2 502501 3X12SM 4 NUT, 1/4-20 HEX NYLOCK FLANG.
Seat & Kick Plate Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279SKP0 The above p arts gr oup applies to the following Mfg. Nos.: 24 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Seat & Kick Plate Group Footnotes WASHER, 5/16" SAE 1 5025155SM 4 BOLT, 5/16 -18 X 1" GD5 2 5025011X8SM 4 NUT, 5/16-18 HEX NYLOCK FLANGE 3 5025392SM 4 B.
Fuel Hose Supply & Tank Replacement Parts Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 398FSH0 The above p arts gr oup applies to the following Mfg. Nos.: 26 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Fuel Hose Supply & Tank Replacement Parts Group Footnotes VALVE, FUEL, STR OUTLET 1 5023358SM 1 CLAMP, HOSE EXTERNAL, 1/2 - RED 2 5020835SM 6 HOSE, 1/4" FUEL, 35.00" 3 5050831X35SM 1 HOSE, 1/4" FUEL, 28.
Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279TNK0 The above p arts gr oup applies to the following Mfg. Nos.: 28 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Fuel Tank & Mount Group Footnotes GROMMET, FUEL GAGE 1 5022917X1SM 2 GAUGE, FUEL 12" 2 5022917SM 2 WASHER, 5/16" SAE 3 5025155SM 16 BOLT, 5/16 -18 X 1&q.
Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279PBR0 The above p arts gr oup applies to the following Mfg. Nos.: 30 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Parking Brake Group Footnotes BRAKE SHAFT - ORANGE (S/N: 2012617338 & Below) 1 5401330CSM 1 GROMMET, 1-1/4" 2 5021397SM 2 BOLT, 5/16-18 X 3/4" 12 Point .
Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279SUS0 The above p arts gr oup applies to the following Mfg. Nos.: 32 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Rear Suspension Group Footnotes BUSHING, FLANGE 1 5021541SM 4 KIT, TIE BAR (S/N: 2013018954 & Below)(Inc ludes Mounting Hardware) 2 5600189 1 SPACER, .
Deck Lift Group - S/N: 2000458825 - 2013203770 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279DLT1 The above p arts gr oup applies to the following Mfg. Nos.: 34 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Deck Lift Group - S/N: 2000458825 - 2013203770 Footnotes NUT, 3/8-16 HEX NYLOCK FLANGE 1 5025394SM 4 PIN, CLEVIS, 1/4" x 7/8" 2 502521 2X7SM 1 BUSHING, 1.
Deck Lift Group - S/N: 2000458825 - 2013203770 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279DLT1 The above p arts gr oup applies to the following Mfg. Nos.: 36 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Deck Lift Group - S/N: 2000458825 - 2013203770 Footnotes BOLT, 1/2-13 X 1-3/4" HHCS GD5 38 5100268SM 2 ADAPTER, CASTER AXLE 39 504710 3SM 1 NUT, 3/8"-16 HEX NYLON LOCK 40 5025096SM 4 NUT, 1/2-20 HEX NYLON LOCK 41 5025098SM 4 WASHER, .
Deck Lift Group - S/N: 2013203771 & Above NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279DLT2 The above p arts gr oup applies to the following Mfg. Nos.: 38 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Deck Lift Group - S/N: 2013203771 & Above Footnotes NUT, 3/8-16 HEX NYLOCK FLANGE 1 5025394SM 4 PIN, CLEVIS, 1/4" x 7/8" 2 502521 2X7SM 1 BUSHING, 1.
Deck Lift Group - S/N: 2013203771 & Above NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279DLT2 The above p arts gr oup applies to the following Mfg. Nos.: 40 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Deck Lift Group - S/N: 2013203771 & Above Footnotes BOLT, 3/8-16 x 3/4, GD5, YZ WITH PATCH 43 5025443SM 6 MOUNT, SPRING DECK LIFT - ORANGE 44 5401645CSM 2 PIVOT, .
Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279WHL0 The above p arts gr oup applies to the following Mfg. Nos.: 42 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Wheel & Tire Group Footnotes WHEEL & TIRE ASSEMBLY, 13 x 5.0 - 6, Complete (Includes Ref. No. 2 - 7 & 14) 1 5022631SSM 2 * FLAT-FREE TIRE ASSEMBLY, 13 x 5.0 - 6 (Includes Ref No. 4 & 5) 1 5023280SM 2 TIRE, 13 x 5.
Decals - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279dclb0 The above p arts gr oup applies to the following Mfg. Nos.: 44 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Decals - Brand & Model Footnotes DECAL, SIMPLICITY LOGO (Qty: 2 o n models w/ carb guards only) 1 1722551SM 2 DECA L, CO BALT 2 5101612SM 1 DECAL, COBALT, BADGE, .
Decals - Safety & Operation NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279dcls0 The above p arts gr oup applies to the following Mfg. Nos.: 46 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Decals - Safety & Operation Footnotes DECAL, MAIN 1 5100252SM 1 DECAL, DANGER, MOWER D ISCHARGE 2 5100137SM 1 DECA L, DA NGE R, M OWE R 3 5100136SM 1 DECAL, PINCH POINT 4 5061245SM 2 DECAL, CZT HYDRO RELEASE (Located under seat plate.
Spindle Serv ice Parts NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 279spn0 The above p arts gr oup applies to the following Mfg. Nos.: 48 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. Spindle Serv ice Parts Footnotes SPINDLE ASSEMBLY, Complete (S/N: 2012617338 & Below) (Includes Ref Nos. 2 - 10) 1 5061095SM 3 GREASE FITTIN G (Used on both 50610.
61" Mower Deck - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2796ch0 The above p arts gr oup applies to the following Mfg. Nos.: 50 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. 61" Mower Deck - Hanger Chains Footnotes CHAIN, 5/16" GD30, 3 LINKS 1 5050878X3SM 2 HANGER, FRONT DECK - 4 LINK 2 5045026SM 2 BOLT, 3/8-16 X 1-3/4 " GD.
61" Mower Deck - Housing, Covers, Sp indles & Blades (S /N: 2012617339 & A bove) NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
PART NO. DESCRIPTION REF NO. QTY. 61" Mower Deck - Housing, Covers, Sp indles & Blades (S /N: 2012617339 & A bove) Footnotes DECK SHELL W/DECALS, 61" SIDE DISCHARGE (Includes Safety Decals) 1 5600133SM 1 61" RUBBER CHUTE ASSEMBLY, Comple te (Includes Ref No.
61" Mower Deck - Pulleys, Belt & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2796pb0 The above p arts gr oup applies to the following Mfg. Nos.: 54 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. 61" Mower Deck - Pulleys, Belt & Idler Arm Footnotes BEL T, #7- 4918 1 5022061SM 1 BOLT, 1/2-13 X 4-1/2 " GD5 2 5025017X36SM 1 WASHER, 1/2" USS 3 5025150SM 2 SPACER, .
61" Mower Deck - Rollers & Casters NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2796rl0 The above p arts gr oup applies to the following Mfg. Nos.: 56 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. 61" Mower Deck - Rollers & Casters Footnotes GAUGE WHEEL 1 1714760SM 6 WASHER, 1/2" GD9 YZ 2 502544 0 6 SPACER, .38 X .50 X 5.06 3 5046586SM 2 NUT, 3/8-16 HEX NYLOCK FLANGE 4 5025394SM 4 BOLT, 3/8-1 6 X 3-1/2" GD5 YZ 5 502501 3X28SM 2 WASHER 3/8" SAE 6 5025156SM 4 SPACER, .
61" Mower Deck - Striping Roller Bar NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2796stp0 The above p arts gr oup applies to the following Mfg. Nos.: 58 2008 Copyright © by Briggs and Stratt on Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.
PART NO. DESCRIPTION REF NO. QTY. 61" Mower Deck - Striping Roller Bar Footnotes WELD, ROLLER MT, COBALT - RH - ORANGE 1 5401299CSM 1 WELD, ROLLER MT, COBALT - LH - ORANGE 2 5401298CSM 1 WELD, RO.
Notes.
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T or que Specification Char t FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.
500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.com MANUFACTURING, IN C. 2008 Copyright © by Briggs and Str atton Corporation Briggs and Stratton Yard Power Prod ucts Group Milwaukee, WI, USA.
An important point after buying a device Simplicity 5101602 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Simplicity 5101602 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Simplicity 5101602 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Simplicity 5101602 you will learn all the available features of the product, as well as information on its operation. The information that you get Simplicity 5101602 will certainly help you make a decision on the purchase.
If you already are a holder of Simplicity 5101602, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Simplicity 5101602.
However, one of the most important roles played by the user manual is to help in solving problems with Simplicity 5101602. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Simplicity 5101602 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center