Instruction/ maintenance manual of the product HRG010-W Sierra Monitor Corporation
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HRX-OM-J049-A 1st edition: Aug. 2006 Rev . A: May . 2007 Operation Manual W ater-refrigerated T hermo cooler HRG010-W HRG015-W SMC Cor poration Save This Manual Carefully for Use at Any T i me © 2006.
T o the Custom ers Thank you for purch asing o ur T HERMO COOLER HRG Ser ies (her einafter c alled “T his unit”) . For saf ety and eff icienc y, be sure to r ead and underst and this m anual thoroughl y befor e perform ing operatio n of this unit.
HRX-OM-J049-A T able of Content s HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 TOC- 1 T able of Content s Chapter 1 Safety Instru ctio ns ........................................................... 1-1 1.1 Befo re Using this Unit ......
HRX-OM -J049-A T able of Content s HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 TOC- 2 3.2.7 Suppl y of circulatin g fluid ................................................................................................... 3 -1 5 3.2.8 Reinstallati on of unit .
HRX-OM-J049-A T able of Content s HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 TOC- 3 7.4.2 HRG010-W -BC, HRG015- W-BC ......................................................................................... 7-6 7.5 Flo w Char t.......
HRX-OM -J049-A T able of Content s HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 TOC- 4.
HRX-OM-J049-A Chapter 1 Saf et y Instructions HRG010-W HRG015-W 1.1 Before Using t his Unit 1st edition : Aug. 2006 Rev. A: May. 2007 1-1 Chapter 1 Safety Instructions 1.1 Before Using this Unit z T his chapter des cribes the safety-related items that users should be aw are of upon handling this unit.
HRX-OM -J049-A Chapter 1 Saf et y Instructions 1.2 Danger, Warning and Caution HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 1-2 1.2 Danger, Wa rning and Cautio n 1.2.1 Level of risk This unit is design ed with the safety of workers and the preven tion o f system damage.
HRX-OM-J049-A Chapter 1 Saf et y Instructions HRG010-W HRG015-W 1.2 Danger, Warning and Caution 1st edition : Aug. 2006 Rev. A: May. 2007 1-3 1.2.3 S y mbols This manual provides the follo wing symbols in addition to “Danger”, “W arning”, and “Caution” to pres ent the warning details in easy-to-understan d manner .
HRX-OM -J049-A Chapter 1 Saf et y Instructions 1.3 Hazard Warning Label HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 1-4 1.3 Hazard Warning La bel The hazard w arning labels indicate where potential hazards are pres ent during un it operation and m aintenance.
HRX-OM-J049-A Chapter 1 Saf et y Instructions HRG010-W HRG015-W 1.3 Hazard Warning Label 1st edition : Aug. 2006 Rev. A: May. 2007 1-5 1.3.2 Type of hazard w arning labels Warning label on the front panel Fig. 1-1 Warning Label on the Front Pane l Warning label for high voltage Fig.
HRX-OM -J049-A Chapter 1 Saf et y Instructions 1.4 Model label HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 1-6 1.3.3 Location of hazard warning l abel Fig. 1-3 Locat ion of Hazard Warning Label 1.4 Model label Check the m odel no. described on th e label.
HRX-OM-J049-A Chapter 1 Saf et y Instructions HRG010-W HRG015-W 1.5 Safety Measures 1st edition : Aug. 2006 Rev. A: May. 2007 1-7 1.5 Safety Measu res 1.5.1 Safety Precautions While this system is protected by various safety measures, the following basic s afety precautions should be observed to as sure furth er safe operations.
HRX-OM -J049-A Chapter 1 Saf et y Instructions 1.5 Safety Measures HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 1-8 1.5.2 Protect ive equipment This manual defin e s protective eq uipment accordin g to work type. Wear proper protectiv e equipment as shown below, according to work type.
HRX-OM-J049-A Chapter 1 Saf et y Instructions HRG010-W HRG015-W 1.6 Emergency Measures 1st edition : Aug. 2006 Rev. A: May. 2007 1-9 1.6 Emergen cy Measur es Press the [OFF] switch on the control pane.
HRX-OM -J049-A Chapter 1 Saf et y Instructions 1.7 Dispositi on of Waste HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 1-10 1.7 Disposition o f Waste 1.
HRX-OM-J049-A Chapter 1 Saf et y Instructions HRG010-W HRG015-W 1.8 Material Safety Data Sheet (MSDS) 1st edition : Aug. 2006 Rev. A: May. 2007 1-11 1.
HRX-OM -J049-A Chapter 1 Saf et y Instructions 1.8 M aterial Safety Dat a Sheet (MSDS) HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 1-12.
HRX-OM-J049-A Chapter 2 A ppearance and Each Secti on HRG010-W HRG015-W 2.1 Appearance 1st edition : Aug. 2006 Rev. A: May. 2007 2-1 Chapter 2 Appearance and Each Section 2.
HRX-OM -J049-A Chapter 2 A ppearance and Each Secti on 2.2 Name of Each Section HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 2-2 2.2 Name of Each Section 2.
HRX-OM-J049-A Chapter 2 A ppearance and Each Secti on HRG010-W HRG015-W 2.2 Name of Each Section 1st edition : Aug. 2006 Rev. A: May. 2007 2-3 2.2.2 HRG015-W Fig.
HRX-OM -J049-A Chapter 2 A ppearance and Each Secti on 2.3 Control panel HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 2-4 2.3 Control panel The control panel on the system front allo ws you to perform basic system operation including temperature adjsutmen t, system start and stop.
HRX-OM-J049-A Chapter 3 T ransport and Inst allation HRG010-W HRG015-W 3.1 Transport 1st edition : Aug. 2006 Rev. A: May. 2007 3-1 Chapter 3 Transport and Installation 3.1 Transp ort The unit is heavy and poses po tential danger at transportation. T o prevent damage to the unit, be sure to follow the instructions belo w when transporting the unit.
HRX-OM -J049-A Chapter 3 T ransport and Inst allation 3.1 Transport HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-2 3.1.1 Transporti ng w ith forklift and unit li fting Fig. 3-2 Forklif t Insertion Pos ition and Unit Lif ting Min. 60° Forklift ins ertion side Forklift ins ertion side Front Lifti ng positio n Min.
HRX-OM-J049-A Chapter 3 T ransport and Inst allation HRG010-W HRG015-W 3.1 Transport 1st edition : Aug. 2006 Rev. A: May. 2007 3-3 3.1.2 Transporti ng with caster HRG010-W-A / HRG0 15-W-A ( caster-mounted option) 1. Push th e corn ers o f this unit wi th the adju sters upli fted.
HRX-OM -J049-A Chapter 3 T ransport and Inst allation 3.2 Installat ion HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-4 3.2 Installation 3.2.1 Installa tion conditions Do not use or store the unit in the follo wing environments. Potential unit mal function and damage may occur if disregarded.
HRX-OM-J049-A Chapter 3 T ransport and Inst allation HRG010-W HRG015-W 3.2 Installat ion 1st edition : Aug. 2006 Rev. A: May. 2007 3-5 3.2.2 Installat i on location Required water sources T able 3-1 Heat Di scharge and Requir ed Quantity of Facil ity Water (H RG010- W, HR G015-W) Model Heat discharge (kW) Facility water temp.
HRX-OM -J049-A Chapter 3 T ransport and Inst allation 3.2 Installat ion HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-6 3.2.3 Installation location and maintenan ce work area Installation with mainten a nce space is recommended. (See Fig.
HRX-OM-J049-A Chapter 3 T ransport and Inst allation HRG010-W HRG015-W 3.2 Installat ion 1st edition : Aug. 2006 Rev. A: May. 2007 3-7 3.2.4 Installat i on z Keep the unit away from vibration. Install the unit on a flat an d stable surface. z Refer to “7.
HRX-OM -J049-A Chapter 3 T ransport and Inst allation 3.2 Installat ion HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-8 HRG010-W-A / HRG0 15-W-A ( caster-mounted option) Fig. 3-6 HRG010- W-A / HRG015- W-A (Caster-mount ed Option) Caster w/ adj uster Lower the ad justers to secure the system .
HRX-OM-J049-A Chapter 3 T ransport and Inst allation HRG010-W HRG015-W 3.2 Installat ion 1st edition : Aug. 2006 Rev. A: May. 2007 3-9 3.2.5 Electri cal wiri ng Power supply cable and GFCI breaker Select a cable for pow er s upply and GFCI break er corresponding to the model n o.
HRX-OM -J049-A Chapter 3 T ransport and Inst allation 3.2 Installat ion HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-10 How to conduct wiring 1. Undo the screws (6 pcs .) and take off the front pa nel. 2. Connect the power supply cable and sig nal cable as show n in the figure.
HRX-OM-J049-A Chapter 3 T ransport and Inst allation HRG010-W HRG015-W 3.2 Installat ion 1st edition : Aug. 2006 Rev. A: May. 2007 3-11 Electrical wiring diagram • HRG010-W z Fig.
HRX-OM -J049-A Chapter 3 T ransport and Inst allation 3.2 Installat ion HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-12 Procedures for communication cable w iring installation (RS48 5) HRG010-W-C / HRG015-W- C (communicati on feature-laden option) The communication cables are to adh ere to specifications sho wn below.
HRX-OM-J049-A Chapter 3 T ransport and Inst allation HRG010-W HRG015-W 3.2 Installat ion 1st edition : Aug. 2006 Rev. A: May. 2007 3-13 Pipe coupling hole Sealant Fig.
HRX-OM -J049-A Chapter 3 T ransport and Inst allation 3.2 Installat ion HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-14 Recommended piping installation T able 3-6 Reco mmended Pi ping Inst allation Size No. Name HRG010-W HRG015-W 1 V alve Rc1/2 Rc3/4 2 Y - shaped stra iner Rc1/2 Rc3/4 3 Pressure gauge 0 to 1.
HRX-OM-J049-A Chapter 3 T ransport and Inst allation HRG010-W HRG015-W 3.2 Installat ion 1st edition : Aug. 2006 Rev. A: May. 2007 3-15 3.2.7 Suppl y of circulating flui d 1. Open the supply v alve laid with pipes. The fluid supply ta kes place with the use of th e ball tap ho used in the tank and stops automatically.
HRX-OM -J049-A Chapter 3 T ransport and Inst allation 3.2 Installat ion HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-16 3.2.8 Reinstallation of un it When the unit is tran sferred to .
HRX-OM-J049-A Chapter 4 St artup and Shutdo w n HRG010-W HRG015-W 4.1 Pre-check 1st edition : Aug. 2006 Rev. A: May. 2007 4-1 Chapter 4 Startup and Shutdown 4.1 Pre-che ck Chec k the fo llo wing i tems b efo re sta rting up the unit. 4.1.1 Installa tion condition z M ake s ure the unit is insta lle d hor izont ally.
HRX-OM -J049-A Chapter 4 St artup and Shutdo w n 4.2 Preparati on for startup HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 4-2 4.2 Prepar ation for startup 4.2.1 Power suppl y 1. Supply the power. The follow i ng condit ions are observ ed on th e control pan el upon pow er -ON.
HRX-OM-J049-A Chapter 4 St artup and Shutdo w n HRG010-W HRG015-W 4.2 Preparati on for startup 1st edition : Aug. 2006 Rev. A: May. 2007 4-3 4.2.3 Additional w ater suppl y [TS] switch (pump manual operation switch) This unit has the [TS] switch (pump manual operatio n switch) to purge air from the circulating fluid circu it at initial startup.
HRX-OM -J049-A Chapter 4 St artup and Shutdo w n 4.3 Unit Startup and Shutdown HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 4-4 4.3 Unit Startup a nd Shutdo w n 4.3.1 Starting the unit 1. Press the [ON] switch on the control panel. The unit starts operatin g and regulates the circu lating fluid temperature.
HRX-OM-J049-A Chapter 4 St artup and Shutdo w n HRG010-W HRG015-W 4.4 Check at start up 1st edition : Aug. 2006 Rev. A: May. 2007 4-5 4.4 Check at st artu p Check the following items at startup of th e unit.
HRX-OM -J049-A Chapter 4 St artup and Shutdo w n 4.4 Check at start up HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 4-6 Bypass ( relieving v alve) piping set [Tip s] Bypass (reliev ing val ve) piping s ets lis ted in t able 3-7 “Allie d Products ” are of use for the omis sion of m anual b ypass valve adjustm ent.
HRX-OM-J049-A Chapter 5 Error Mess age and T roubles hooting HRG010-W HRG015-W 5.1 Error Message 1st edition : Aug. 2006 Rev. A: May. 2007 5-1 or or or or [PO W ER] LED [ALARM 1] LED [PO W ER] LED [ALARM 2] LED [ALARM 3] LED Chapter 5 Error Message and Troubleshooting 5.
HRX-OM -J049-A Chapter 5 Error Mess age and T roubles hooting 5.2 Troubleshooting HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 5-2 5.2 Troubles hooting See “5.3 Alarm Reset” for err or recovery. T able 5-2 T roubleshooting Alarm r eset Error Cause Remedies Detector HRG No power is supplied.
HRX-OM-J049-A Chapter 5 Error Mess age and T roubles hooting HRG010-W HRG015-W 5.3 Alarm Reset (Alarm Lamp OFF) 1st edition : Aug. 2006 Rev. A: May. 2007 5-3 5.3 Alarm Reset (Alarm Lamp OFF) Error check 1. Check the alarm number currently activated, and eliminate the error cause (see Table 5-2).
HRX-OM -J049-A Chapter 5 Error Mess age and T roubles hooting 5.3 Alarm Reset (Alarm Lamp OFF) HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 5-4 2.
HRX-OM-J049-A Chapter 5 Error Mess age and T roubles hooting HRG010-W HRG015-W 5.3 Alarm Reset (Alarm Lamp OFF) 1st edition : Aug. 2006 Rev. A: May. 2007 5-5 3. Press the Reset switch [RS] (yellow button) on the contr ol panel and make sure that the alarm lamp goes out.
HRX-OM -J049-A Chapter 5 Error Mess age and T roubles hooting 5.4 Recovery from Power Failure (POWER Lamp ON) HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 5-6 5.4 Reco v e ry from Po w er Failure (POWER Lamp ON) Power error ch eck 1.
HRX-OM-J049-A Chapter 5 Error Mess age and T roubles hooting HRG010-W HRG015-W 5.4 Recovery from Power Failure (POWER Lamp ON) 1st edition : Aug. 2006 Rev. A: May. 2007 5-7 [HRG010-W-B / HRG015-W- B (earth l eakage brea ker-mounted option)] 1. Undo the screws (6 pcs .
HRX-OM -J049-A Chapter 5 Error Mess age and T roubles hooting 5.4 Recovery from Power Failure (POWER Lamp ON) HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 5-8 2. Check the earth leakage breaker on the electrical board of the electrical unit.
HRX-OM-J049-A Chapter 6 U nit Maintena nce HRG010-W HRG015-W 6.1 Control of Water Quality 1st edition : Aug. 2006 Rev. A: May. 2007 6-1 Chapter 6 Unit Maintenance 6.1 Control of Wa ter Quality T able 6-1 Water quality stand ards for fresh water (t ap water) Substanc es Facility water spec.
HRX-OM -J049-A Chapter 6 Unit Maintenan ce 6.2 Inspecti on and Cleaning HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 6-2 6.2 Inspectio n and Cleaning A lw ays mount the pan el back onto the unit af t er removing t he panel for inspection or cleaning.
HRX-OM-J049-A Chapter 6 U nit Maintena nce HRG010-W HRG015-W 6.2 Inspecti on and Cleaning 1st edition : Aug. 2006 Rev. A: May. 2007 6-3 6.2.1 Daily inspection Perform daily inspection of the items listed in the Table 6-2. If the check finds any abnormal ev e nt, s top syst em operation an d turn off t he main power su ppl y.
HRX-OM -J049-A Chapter 6 Unit Maintenan ce 6.2 Inspecti on and Cleaning HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 6-4 6.2.2 Quarte rl y inspection Replacement of circulating fluid z Per iodic rep lacement o f circ ulating fluid (fresh water) Potential algae growth or aqu eous corrosion m a y occur if the old fl uid is reused.
HRX-OM-J049-A Chapter 6 Unit Maintenan ce HRG010-W HRG015-W 6.2 Inspecti on and Cleaning 1st edition : Aug. 2006 Rev. A: May. 2007 6-5 6.2.4 Check duri ng wintertime A nti freeze of circulating fluid This unit is resistant to f reezing of the circulating fluid during w intertime and ni ght time.
HRX-OM -J049-A Chapter 6 Unit Maintenan ce 6.3 Consumables HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 6-6 6.3 Consuma bles Replace the following parts in res ponse to the lev e l of wearing out at inspection. T able 6-3 C onsumables Part number Part Qty.
HRX-OM-J049-A Chapter 7 Document s HRG010-W HRG015-W 7.1 Standard Specific ations 1st edition : Aug. 2006 Rev. A: May. 2007 7-1 Chapter 7 Documents 7.1 Standard Sp ecifications T able 7-1 S tandar d S pecifications (1/2) Item HRG010-W HRG015-W Rated ambient temp.
HRX-OM -J049-A Chapter 7 Document s 7.1 Standard Specific ations HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 7-2 T able 7-1 S tandar d S pecifications (2/2) Item HRG010-W HRG015-W ALAR.
HRX-OM-J049-A Chapter 7 Document s HRG010-W HRG015-W 7.2 Optional Specific ations 1st edition : Aug. 2006 Rev. A: May. 2007 7-3 7.2 Optional Specificatio ns Caster T able 7-2 Caster with Brake Spe.
HRX-OM -J049-A Chapter 7 Document s 7.3 Outline Dimensions HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 7-4 7.3 Outline Dime nsions 7.3.1 HRG010-W, HRG010-W- B, HRG010- W-C, HRG010-W-BC HRG015-W, HRG015-W-B, HRG015 -W-C, HRG015-W-BC Fig.
HRX-OM-J049-A Chapter 7 Document s HRG010-W HRG015-W 7.4 Electric Circ uit 1st edition : Aug. 2006 Rev. A: May. 2007 7-5 7.4 Electric Circuit 7.4.1 HRG010-W, HRG015-W Fig.
HRX-OM -J049-A Chapter 7 Document s 7.4 Electric Circ uit HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 7-6 7.4.2 HRG010-W-BC, H RG015-W-BC Fig. 7-4 Electric Cir cuit (HRG010- W -BC, HRG015-W-BC) ★２ ★ 1. GFCI breaker spec. (-B) ★ 2.
HRX-OM-J049-A Chapter 7 Document s HRG010-W HRG015-W 7.5 Flow Chart 1st edition : Aug. 2006 Rev. A: May. 2007 7-7 7.5 Flow Chart HRG010- W, HR G015- W Fig.
HRX-OM -J049-A Chapter 7 Document s 7.6 Daily Inspect ion Sheet HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 7-8 7.6 Dail y Inspection Sheet T o confirm daily inspecti on items on the Thermo Cool er , See “T able 6-2 Daily Inspection” in “Daily inspecti on” of “Chapter 6 Unit Maintenance.
Product W arranty 1. W arrant y If a failure is observed in our Thermo Cooler , repair shall be prov ided in accordance w ith the warran t y period and preconditions defined below at SMC’ s option. Repair involves the inspection and/or replacem e nt and/or m odification of a defective part.
An important point after buying a device Sierra Monitor Corporation HRG010-W (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Sierra Monitor Corporation HRG010-W yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Sierra Monitor Corporation HRG010-W - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Sierra Monitor Corporation HRG010-W you will learn all the available features of the product, as well as information on its operation. The information that you get Sierra Monitor Corporation HRG010-W will certainly help you make a decision on the purchase.
If you already are a holder of Sierra Monitor Corporation HRG010-W, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Sierra Monitor Corporation HRG010-W.
However, one of the most important roles played by the user manual is to help in solving problems with Sierra Monitor Corporation HRG010-W. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Sierra Monitor Corporation HRG010-W along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
