Instruction/ maintenance manual of the product BA 2030 Siemens
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An s w e r s f o r i n d u s try . SI M OGE A R SI M OGE A R ge a rbo x BA 2030 Opera tin g Instru c tio ns · 06/ 2 0 1 2.
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BA 2030 _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ _ _________________ _ _ ________.
Legal information Legal information Warning notice system This manual contains notices y ou have to observe in or der to en sure your personal safety, as well as to prevent damage to property.
BA 2030 Operating Instructions, 06/12, 70000004040207 3 Table of contents 1 General informati on and safety notes ......................... ............................................................................... 7 1.1 General in formation ....
Table of contents BA 2030 4 Operating Instructions, 06/12, 70000004040207 4.8 Removing and installin g the protection cover ............... .............................................................. 32 4.9 Installing and removing the shaft-mounted gearbox .
Table of contents BA 2030 Operating Instructions, 06/12, 70000004040207 5 9 Disposal ..................................................... .............................................................................................. 73 10 Technica l dat a .
Table of contents BA 2030 6 Operating Instructions, 06/12, 70000004040207.
BA 2030 Operating Instructions, 06/12, 70000004040207 7 General information and safety notes 1 1.1 General information NOTICE Siemens does not accept liabilit y for any damage or o utages res ulting from non-compliance with these operating instructions.
General information and safety notes 1.2 Copyright BA 2030 8 Operating Instructions, 06/12, 70000004040207 The gearboxes describ ed here co rrespond to the state of the art at the time these operating instructions were printed.
General information and safety notes 1.3 Intended use BA 2030 Operating Instructions, 06/12, 70000004040207 9 1.3 Intended use The SIMOGEAR g earboxes descr ibed in these operating instruction s ha ve been designed for stationary use in general engine ering applications.
General information and safety notes 1.4 Obligations of the user BA 2030 10 Operating Instructions, 06/12, 70000004040207 Note the following safety information: Shut down the geared mo tors and disconnect t he power before you carry out any work on them.
General information and safety notes 1.5 Particular types of hazards BA 2030 Operating Instructions, 06/12, 70000004040207 11 1.5 Particular types of hazards WARNING Depending on operating conditions, the gearbox may exhibit extr eme surface temperatures.
General information and safety notes 1.5 Particular types of hazards BA 2030 12 Operating Instructions, 06/12, 70000004040207.
BA 2030 Operating Instructions, 06/12, 70000004040207 13 Technical description 2 2.1 General technical description The gearbox is supplie d with two or three transmission stages. The gearbox is suita ble for various mounting positions. Observe the correct oil level.
Technical description 2.2 Shaft seals BA 2030 14 Operating Instructions, 06/12, 70000004040207 2.2 Shaft seals The shaft seals on the output s ide prevent lubricant from escap ing from the housing at the shaft outlet and prevent pollution from entering the h ousing.
Technical description 2.4 Rating plate BA 2030 Operating Instructions, 06/12, 70000004040207 15 2.4 Rating plate The rating plate on the gearbox o r geared motor is of coated al uminum foil.
Technical description 2.5 Surface treatment BA 2030 16 Operating Instructions, 06/12, 70000004040207 2.5.2 Painted version The corrosion protection syste m is classified according to the corrosiveness categories in DIN EN ISO 12944-2.
Technical description 2.5 Surface treatment BA 2030 Operating Instructions, 06/12, 70000004040207 17 Paint system Description Corrosiveness category C3 for m edium environme ntal stress 2-component po.
Technical description 2.5 Surface treatment BA 2030 18 Operating Instructions, 06/12, 70000004040207 2.5.3 Primed version Table 2- 3 Primer according to corrosiveness category Paint system Can be over.
BA 2030 Operating Instructions, 06/12, 70000004040207 19 Incoming goods, transport, and storage 3 3.1 Incoming goods NOTICE Make sure that damaged gearb oxes or geared motors are not put i nto operation. Note Do not open or damage parts of t he packaging that preserve the product.
Incoming goods, tran sport, and storage 3.2 Transport BA 2030 20 Operating Instructions, 06/12, 70000004040207 3.2 Transport 3.2.1 General information on transport NOTICE The use of force will damage t he gearbox or geared motor. Transport the gearbox or geared motor carefu lly.
Incoming goods, tran sport, and storage 3.2 Transport BA 2030 Operating Instructions, 06/12, 70000004040207 21 3.2.2 Fastening for suspended transport WARNING Gearboxes or geared motors ma y come loose and fall down during transport if not secured sufficientl y.
Incoming goods, tran sport, and storage 3.3 Storage BA 2030 22 Operating Instructions, 06/12, 70000004040207 3.3 Storage 3.3.1 General information for storage WARNING Do not stack gearboxes or gear ed motors one on top of another.
Incoming goods, tran sport, and storage 3.3 Storage BA 2030 Operating Instructions, 06/12, 70000004040207 23 3.3.3 Storage up to 36 mont hs with long-term pres ervation (optional) 3.3.3.1 Notes for storage up to 36 months Store the gearbox or geared motor in dry, dust-free rooms that are maintained at a constant temperature.
Incoming goods, tran sport, and storage 3.3 Storage BA 2030 24 Operating Instructions, 06/12, 70000004040207.
BA 2030 Operating Instructions, 06/12, 70000004040207 25 Installation 4 4.1 Unpacking NOTICE Make sure that damaged gearb oxes or geared motors are not put i nto operation. Check the gearbox or gea red moto r for completeness and for dama ge. Report any missing parts or damage immediat ely.
Installation 4.2 General information on installation BA 2030 26 Operating Instructions, 06/12, 70000004040207 NOTICE Malfunction resulting from foreign obje cts.
Installation 4.3 Thread sizes and tight ening torques for fastening bolts BA 2030 Operating Instructions, 06/12, 70000004040207 27 4.3 Thread sizes and tightening torques for fastening bolts The general tolerance for the ti ghtening torque in Nm is 10 %.
Installation 4.4 Fastening in the case of high shoc k loads BA 2030 28 Operating Instructions, 06/12, 70000004040207 4.4 Fastening in the case of high shock loads In the case of high shock loads provide a dditional suitable pos itive fastenings such as cylindrical taper pins or spring pins.
Installation 4.6 Gearboxes in foot or flange version BA 2030 Operating Instructions, 06/12, 70000004040207 29 4.6 Gearboxes in foot or flange version NOTICE Do not subject the gearbox hou sing to excessive stress by addin g add-on elements to the foot or flange.
Installation 4.7 Mounting an input or output element on the gearb ox shaft BA 2030 30 Operating Instructions, 06/12, 70000004040207 NOTICE Alignment errors caused by exces sive angle or axial displacemen t of the shaft ends to be joined lead to premature wear or materi al damage.
Installation 4.7 Mounting an input or output element on the gea rbox shaft BA 2030 Operating Instructions, 06/12, 70000004040207 31 Observe the correct mounting arra ngement to minimize st ress on shafts and bearings due to lateral forces.
Installation 4.8 Removing and installin g the protection co ver BA 2030 32 Operating Instructions, 06/12, 70000004040207 4.8 Removing and installing the protection cover The protection cover is deliver ed ready-fi tted to the gearbox f lange. The protection cover must be removed in order to fit the output shaft.
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 33 4.9 Installing and removing the shaft-mounted gearbox 4.9.1 General information on installi ng the shaft-mounted gearbox NOTICE Damage to shaft sealing rings cau sed by solvent or benzine.
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 34 Operating Instructions, 06/12, 70000004040207 4.9.2 Mounting and remov ing the hollow shaft with feather key 4.
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 35 4.9.2.2 Removing the hollow shaft with parallel key NOTICE Before driving out the machine shaft, fasten a suitably dimensi oned means of absorbing the load at the gearbox.
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 36 Operating Instructions, 06/12, 70000004040207 Design suggestion for threaded block an d disk G V G E G E E X W b10 b11 b12 d10 d11 t max u Size [mm] [mm] [mm] [mm] [mm] s11 [mm] [mm] 19.
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 37 4.9.3 Mounting the hollow sh aft with shrink disk 4.
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 38 Operating Instructions, 06/12, 70000004040207 4.9.3.2 Mounting the shrink disk WARNING Risk of injury due to freely rotating parts. Fit a cover cap or protection cover. NOTICE The shrink disk is deli vered ready for installation.
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 39 Note The machine shaft material mus t comply with the following crite ria in order to safely and reliably transfer the forces and torques.
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 40 Operating Instructions, 06/12, 70000004040207 ① Outer ring ② Inner ring ③ Tightening bolt ④ Hollow shaft ⑤ Machine shaft Figure 4-7 Mounting the shrink disk Procedure 1.
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 41 4.9.3.3 Pulling off the shrink disk Procedure 1. Going around several times, relea se the tightening bolts ③ one after the other by a ¼ turn each time using a wrench .
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 42 Operating Instructions, 06/12, 70000004040207 4.9.4 Mounting the hollow shaft with splines .
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 43 4.9.5 Torque arms with sha ft-mounted gearboxes 4.9.5.1 General information regarding torque arms Torque arms can absorb the reacti on torque and the weight force of the gearbox.
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 44 Operating Instructions, 06/12, 70000004040207 4.9.5.2 Mounting torque arms on parallel shaft gearboxes We recommend using pretensione d, da mping rubber elements. Fixing accessories such as brac kets, bolts, nuts, etc .
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 45 4.9.5.3 Mounting torque arms on bevel gearboxes NOTICE The torque arm bush must be su pported by bearings on both sides .
Installation 4.9 Installing and removing the shaft-mo unted gearbox BA 2030 46 Operating Instructions, 06/12, 70000004040207.
BA 2030 Operating Instructions, 06/12, 70000004040207 47 Commissioning 5 5.1 General information for commissioning WARNING Secure the drive unit to preven t it from being started up unint entionally.
Commissioning 5.3 Mounting the oil expansion unit BA 2030 48 Operating Instructions, 06/12, 70000004040207 5.3 Mounting the oil expansion unit An oil expansion unit can be used depen ding on the power, drive speed, type of construction and transmission ratio.
BA 2030 Operating Instructions, 06/12, 70000004040207 49 Operation 6 CAUTION In the event of changes during operation, the drive u nit must b e switched off immediately . Determine the cause of the fault using the fault table in Secti on Faults, causes and reme dies (Page 51).
Operation BA 2030 50 Operating Instructions, 06/12, 70000004040207.
BA 2030 Operating Instructions, 06/12, 70000004040207 51 Faults, causes and remedies 7 Note Faults and malfunctions occurrin g during the warranty period an d requiring re pair work on the gearbox must be remedied only by Technical Support.
Faults, causes and remedies BA 2030 52 Operating Instructions, 06/12, 70000004040207 Faults Causes Remedy Excessive bearing play and / or bearing defective Check bearing and replac e if necessary Moto.
Faults, causes and remedies BA 2030 Operating Instructions, 06/12, 70000004040207 53 Faults Causes Remedy Motor fan cover and / or gearbox very dirty Clean the fan cover and surface of the geared moto.
Faults, causes and remedies BA 2030 54 Operating Instructions, 06/12, 70000004040207 Faults Causes Remedy Flexible elements worn (e.g. on couplings) Replace flexible elements.
BA 2030 Operating Instructions, 06/12, 70000004040207 55 Service and maintenance 8 8.1 General notes about maintenance work WARNING Secure the drive unit to preven t it from being started up unint entionally. Attach a warning notice to the start switch.
Service and maintenance 8.1 General notes about maintenance work BA 2030 56 Operating Instructions, 06/12, 70000004040207 Measure Time interval Description of work First oil change after commissioning.
Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 57 8.2 Checking and changing lubricants 8.2.1 General safety notes for checking and changing lubricants WARNING Danger of scalding from the ho t oil emerging from the unit.
Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 58 Operating Instructions, 06/12, 70000004040207 8.2.2 Checking the oil level NOTICE The volume of gearbox oils changes with temperature. If the temperature rises, the volu me increases.
Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 59 8.2.3 Checking the oil level using the oil sight glass (optional) If there is an oil sight glass to check the oil level ① , the oil must be visible in the center of the sight glass when the oil is cool.
Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 60 Operating Instructions, 06/12, 70000004040207 8.2.5 Changing the oil 8.2.5.1 General safety notes for changing the oil NOTICE A.
Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 61 8.2.5.2 Draining the oil Observe the symbols in the diagr ams of the mounting positions, see Mounting positions (Page 79): Venting Oil level Oil drain Procedure 1.
Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 62 Operating Instructions, 06/12, 70000004040207 8.2.5.3 Flushing the gearbox when changing between incompatible oils NOTICE Polyglycol oil has a higher density than mineral oil. Therefore , it sinks down towards the oil drain and the mineral oil floats on top.
Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 63 8.2.5.4 Filling in oil NOTICE When adding oil, use the same oil type and viscosity. If changing mutually incompatible oils, flushing cycles are required, see Flushing the gearbo x when changing bet ween incompatible oils (Page 62).
Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 64 Operating Instructions, 06/12, 70000004040207 8.2.6 Topping up with oil You may need to top the gearbox up with oil if the gearbox moun ting position changes o r if oil is lost due to a leak.
Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 65 8.2.8 Service life of the lubricants Note In case of ambient conditions deviatin g from normal conditions, e.
Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 66 Operating Instructions, 06/12, 70000004040207 .
Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 67 8.2.9 Recommended lubricants DANGER The lubricants used have not been approved to USDA -H1/-H2 (Uni ted States Department of Agriculture).
Service and maintenance 8.2 Checking and chan ging lubricants BA 2030 68 Operating Instructions, 06/12, 70000004040207 The oil selected for use in the gearbo x must be of the viscosit y stated on the rating plate (ISO VG cla ss). The viscosity cl as s indicated applies for the c ontractually agreed operating conditions.
Service and maintenance 8.3 Checking the gearbo x for leaks BA 2030 Operating Instructions, 06/12, 70000004040207 69 8.3 Checking the gearbox for leaks Note From the inherent principle of operation, oil mist can escape f rom the vent valve or a labyrinth seal.
Service and maintenance 8.5 Checking the oil level sensor (option al) BA 2030 70 Operating Instructions, 06/12, 70000004040207 8.5 Checking the oil level sensor (optional) The oil level sensor indicates the oil level only when th e gear box is shut down.
Service and maintenance 8.7 Checking tightness of fastening bolts BA 2030 Operating Instructions, 06/12, 70000004040207 71 8.7 Checking tightness of fastening bolts Note Replace damaged headless screws w ith new screws of the same typ e and strength class.
Service and maintenance 8.8 Inspecting the gearbox or geared motor BA 2030 72 Operating Instructions, 06/12, 70000004040207.
BA 2030 Operating Instructions, 06/12, 70000004040207 73 Disposal 9 WARNING Incorrect disposal of used oil is a threat to the environment a nd health. After use, oil must be taken to a used oil collection point. Th e addition of foreign substances such as solvents and b rake and co oling fluid is prohibited.
Disposal BA 2030 74 Operating Instructions, 06/12, 70000004040207.
BA 2030 Operating Instructions, 06/12, 70000004040207 75 Technical data 10 10.1 Type designation Table 10- 1 Example of the type designati on structure Example F D F 89 Gearbox type F Transmission sta.
Technical data 10.2 General technical d ata BA 2030 76 Operating Instructions, 06/12, 70000004040207 10.2 General technical data The most important technical dat a appears on the rating plate o f the gearboxes and geared motors. This data, together with the c ontractual agreements for the gea red motors, determines the limits of intended use.
Technical data 10.2 General technical d ata BA 2030 Operating Instructions, 06/12, 70000004040207 77 Frequency 2 19 Rated frequency f [Hz] 20 Gearbox output speed n 2 [rpm] 21 Geared motor output torque T 2 [Nm] 22 Service factor f B Motor data 23 Phase number and type of current for the motor 24 Temperature class Th.
Technical data 10.3 Weight BA 2030 78 Operating Instructions, 06/12, 70000004040207 10.3 Weight The weight of the entire geared motor is give n in the shipping papers. If the weight exceeds 30 kg, the weight of the entire geared mo tor is indicated on the rating plate of the gearbox or geared motor.
Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 79 10.5 Mounting positions 10.5.1 General notes on mounting positions The gearbox must be op erated onl y in the mounting position spec ified on the rating plate.
Technical data 10.5 Mounting positions BA 2030 80 Operating Instructions, 06/12, 70000004040207 10.5.2 Two- and three-stage helical gearboxes M1 M2 A 2 4 1 D/Z19 A 2 4 1 * D/Z29 D/Z19 M3 M4 A 4 2 1 D/.
Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 81 M1 M2 A 2 4 1 A 2 4 1 M3 M4 A 2 4 1 A 2 4 1 M5 M6 A 3 4 2 1 A 3 4 2 1 3 2 Mounting position for helical .
Technical data 10.5 Mounting positions BA 2030 82 Operating Instructions, 06/12, 70000004040207 M1 M2 A 2 4 1 A 2 4 1 M3 M4 A 2 4 1 A 2 4 1 M5 M6 A 3 4 2 1 A 3 4 2 1 Mounting position for helical gear.
Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 83 M1 M2 A 2 4 1 A 2 4 1 M3 M4 A 2 4 1 A 2 4 1 M5 M6 A 3 4 2 1 A 3 4 2 1 3 2 Mounting position for helical .
Technical data 10.5 Mounting positions BA 2030 84 Operating Instructions, 06/12, 70000004040207 M1 M2 A 2 4 1 D./Z.19 A 2 4 1 D./Z.29 D./Z.19 * M3 M4 A 2 4 1 D.
Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 85 M1 M2 A 2 4 1 A 2 4 1 M3 M4 A 2 4 1 A 2 4 1 M5 M6 3 2 Mounting position for helical gearboxes DF / ZF in.
Technical data 10.5 Mounting positions BA 2030 86 Operating Instructions, 06/12, 70000004040207 M1 M2 A 2 4 1 * A 2 4 1 M3 M4 A 2 4 1 * A 2 4 1 M5 M6 A 3 2 4 1 * * A 3 4 2 1 3 2 * * Mounting position .
Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 87 10.5.3 Parallel shaft gearbox M1 M2 4 2 1 A 1 2 4 A M3 M4 2 1 4 A 2 4 1 A M5 M6 3 1 2 A 2 3 1 A * Mounting position for parallel s haft gearboxes F.
Technical data 10.5 Mounting positions BA 2030 88 Operating Instructions, 06/12, 70000004040207 M1 M2 3 2 4 1 2 A 1 2 4 A M3 M4 2 1 4 A 2 4 1 A M5 M6 3 1 2 A * 2 3 1 A * Mounting position for parallel s haft gearboxes F.
Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 89 M1 M2 4 1 2 A 2 4 1 A M3 M4 4 1 2 A 2 4 1 A M5 M6 3 1 2 A 3 1 2 A * Mounting position for parallel shaft gearbox F.
Technical data 10.5 Mounting positions BA 2030 90 Operating Instructions, 06/12, 70000004040207 M1 M2 3 2 2 1 4 A 2 4 1 A M3 M4 4 1 2 A 2 4 1 A M5 M6 3 1 2 A * 3 1 2 A * Mounting position for parallel shaft gearbox F.F in a flange-mo unted design and F.
Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 91 M1 M2 4 2 1 A 1 2 4 A M3 M4 2 1 4 A 2 4 1 A M5 M6 3 1 2 A 2 3 1 A * Mounting position for parallel s haf.
Technical data 10.5 Mounting positions BA 2030 92 Operating Instructions, 06/12, 70000004040207 M1 M2 3 2 4 1 2 A 1 2 4 A M3 M4 2 1 4 A 2 4 1 A M5 M6 3 1 2 A * 2 3 1 A * Mounting position for parallel.
Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 93 10.5.4 Bevel gearboxes % $ $ % %$ $% $ % $ % $ % 0 0 0 0 0 0 Figure 10-2 Mounting posi.
Technical data 10.5 Mounting positions BA 2030 94 Operating Instructions, 06/12, 70000004040207 % $ % $ $ % $ $% % $ $ % $% % % $ %$ % $ $ % 0 0 0 0 0 0 Figure 10-3 Mounting position.
Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 95 A B A B A B A B A B A B A B 0 0 0 0 0 0 Figure 10-4 Mounting position for bevel gearbox B.
Technical data 10.5 Mounting positions BA 2030 96 Operating Instructions, 06/12, 70000004040207 A B B A B A A B AB AB A B A B B A A B A B A B 0 0 0 0 0 0 Figure 10-5 Mounting position for bevel gearbox B.Z housing fla ng e design and B.
Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 97 0 0 0 0 0 0 $ % % $ $% $ % $ % $ % $ % Figure 10-6 Mounting position for bevel gearbox.
Technical data 10.5 Mounting positions BA 2030 98 Operating Instructions, 06/12, 70000004040207 0 0 0 0 0 0 $ % $ % $ % %$ $% $ $ % % $ % % $ $ % $ % $ % Figure 10-7 Mounting positio.
Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 99 M1 M2 4 1 2 A A B A B A B 1 2 4 2 3 1 A A * B A B A B A M3 M4 1 2 4 A B A AB 1 4 2 2 1 3 A A * B A A B B.
Technical data 10.5 Mounting positions BA 2030 100 Operating Instructions, 06/12, 70000004040207 M1 M2 1 4 2 A A B B A A B 1 2 4 2 3 1 A * AB B A M3 M4 1 4 2 A B A AB 1 4 2 2 1 3 A A * B A A B M5 M6 1 2 3 A * A B 1 3 2 A * A B Mounting position for bevel gearbox KAZ in a housing flange-mou nted design and K.
Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 101 M1 M2 4 1 2 A A B A B A B 1 2 4 2 3 1 A A * B A B A M3 M4 1 2 4 A B A 1 4 2 2 1 3 A A * A B BA M5 M6 1 .
Technical data 10.6 Oil quantities BA 2030 102 Operating Instructions, 06/12, 70000004040207 10.6 Oil quantities NOTICE Incorrect oil quantities damage the gearbox. The oil quantities listed in the tables are guide values for ch anging the oil. They are used, for example, for lubri cant storage and procureme nt.
Technical data 10.6 Oil quantities BA 2030 Operating Instructions, 06/12, 70000004040207 103 Table 10- 4 Oil quantities [l ] for DF / ZF and DZ / ZZ sizes 19 - 89 Mounting pos ition Type M1 M2 M3 M4 M5 M6 Z.19 0.2 0.5 0. 4 0.5 0.35 0.3 Z.29 0.2 0.7 0.
Technical data 10.6 Oil quantities BA 2030 104 Operating Instructions, 06/12, 70000004040207 10.6.2 Parallel shaft gearbox Table 10- 5 Oil quantities [l] fo r F., F.Z and F. D sizes 29 - 8 9 Mounting pos ition Type M1 M2 M3 M4 M5 M6 FZ.29 0.6 0.9 0. 4 0.
Technical data 10.6 Oil quantities BA 2030 Operating Instructions, 06/12, 70000004040207 105 10.6.3 Bevel gearboxes Table 10- 7 Oil quantities [l] for B sizes 29 - 49 Mounting pos ition Type M1 M2 M3 M4 M5 M6 B.29 0.3 0.6 0. 75 0.9 0.55 0.5 B.39 0.5 1 1.
Technical data 10.6 Oil quantities BA 2030 106 Operating Instructions, 06/12, 70000004040207.
BA 2030 Operating Instructions, 06/12, 70000004040207 107 Spare parts 11 11.1 Stocking of spare parts By stocking the most important sp are and wearing parts on site, you can ensure that the gearbox or geared motor is rea dy for use at any time.
Spare parts 11.2 Helical gearboxes D / Z, sizes 19 - 89 BA 2030 108 Operating Instructions, 06/12, 70000004040207 11.2 Helical gearboxes D / Z, sizes 19 - 89 Note For gearbox, sizes 19 and 29, w e recommended t hat the gearbox i s replaced if service is required.
Spare parts 11.2 Helical gearboxes D / Z, sizes 19 - 89 BA 2030 Operating Instructions, 06/12, 70000004040207 109 1035 Locking ring 1037 Locking ring 1038 Locking ring 1040 Output flange 1045 Bolt 105.
Spare parts 11.3 Parallel shaft gearboxes F si zes 29 - 89 BA 2030 110 Operating Instructions, 06/12, 70000004040207 11.3 Parallel shaft gearboxes F sizes 29 - 89 Note For gearbox, size 29, we reco mmen ded that the gearbox is replac ed if service is required.
Spare parts 11.3 Parallel shaft gearboxes F si zes 29 - 89 BA 2030 Operating Instructions, 06/12, 70000004040207 111 1035 Locking ring 1040 Output flange 1043 Plug 1044 Plug 1045 Bolt 1050 Housing cov.
Spare parts 11.3 Parallel shaft gearboxes F si zes 29 - 89 BA 2030 112 Operating Instructions, 06/12, 70000004040207 1307 Spacer / bush 1315 Bearing 1320 Bearing 1321 Locking ring 1325 Pinion shaft 13.
Spare parts 11.4 Bevel gearbox B size s 29 - 49 BA 2030 Operating Instructions, 06/12, 70000004040207 113 11.4 Bevel gearbox B sizes 29 - 49 Note For gearbox, size 29, we reco mmen ded that the gearbox is replac ed if service is required. Parts subject to wear are available on request.
Spare parts 11.4 Bevel gearbox B sizes 29 - 49 BA 2030 114 Operating Instructions, 06/12, 70000004040207 1001 Gearbox housing 1020 Bearing 1027 Locking ring 1030 Bearing 1031 Supporting disk 1032 Shim.
Spare parts 11.4 Bevel gearbox B size s 29 - 49 BA 2030 Operating Instructions, 06/12, 70000004040207 115 1320 Bearing 1351 Parallel key 1401 Screw plug 1410 Mounting accessories 1411 Bolt 1412 Lockin.
Spare parts 11.5 Bevel gearbox K sizes 39 - 89 BA 2030 116 Operating Instructions, 06/12, 70000004040207 11.5 Bevel gearbox K sizes 39 - 89 .
Spare parts 11.5 Bevel gearbox K size s 39 - 89 BA 2030 Operating Instructions, 06/12, 70000004040207 117 1030 Bearing 1031 Supporting disk 1032 Shim 1040 Output flange 1043 Plug 1045 Bolt 1050 Housin.
Spare parts 11.5 Bevel gearbox K sizes 39 - 89 BA 2030 118 Operating Instructions, 06/12, 70000004040207 1143 NILOS ring 1144 Supporting disk / shim 1146 Locking ring 1160 Shaft sealing ring 1162 O ri.
BA 2030 Operating Instructions, 06/12, 70000004040207 119 Declaration of Incorporation 12 Declaration of Incorpor ation according to Directive 2006/42/EC Annex II 1 B. Manufacturer: Siemens AG Address: Bahnhofstraße, 72072 Tübi ngen, Germany Product designation: SIMOGEAR T y p e s : Two- and three-stage heli cal gearboxes, types D.
Declaration o f Incorporation BA 2030 120 Operating Instructions, 06/12, 70000004040207 Nominated person for compiling t he technical do cumentation: Georg Böing, Head of Research and Development Gears.
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An important point after buying a device Siemens BA 2030 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Siemens BA 2030 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Siemens BA 2030 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Siemens BA 2030 you will learn all the available features of the product, as well as information on its operation. The information that you get Siemens BA 2030 will certainly help you make a decision on the purchase.
If you already are a holder of Siemens BA 2030, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Siemens BA 2030.
However, one of the most important roles played by the user manual is to help in solving problems with Siemens BA 2030. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Siemens BA 2030 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
