Instruction/ maintenance manual of the product 6DR52xx Siemens
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1 SIP ART PS2 Manual A5E00074630- -06 SIP ART PS2 6DR50xx 6DR51xx 6DR52xx 6DR53xx Editi on 10/2006 Manual Electropneumati c Positioner for Linear and Part-T urn Actuators.
2 SIP ART PS2 Manual A5E00074630- -06 Copyri ght e Siem ens AG 2006 Al l r i ghts r eser ved The repr oduct ion, tr ansmi ssion or use of t hi s docu- ment or it s content s is not permit t ed without ex- press wr i tt en aut hori t y . Of fender s wil l be liabl e f or damages.
SIP ART PS2 Manual A5E00074630- -06 3 Contents 0 Inform a tion for the Ope ra tor 5 ............................................. 0.1 Gener al inform ation 5 ........................................... 0.2 Cl as si fic ati o n of Sa fety Re l ate d N oti ce s 6 .
SIP ART PS2 Manual A5E00074630- -06 4 3.3. 5 Mounting k it “ part- turn ac tuat or” 6DR4004-8D 52 .................... 3.3. 6 Assem bly proc edure (see f igure 3-8 and f igure 3-9) 53 ............... 3.4 Elect rical Connec tion 57 ................
Inf ormat ion for the Oper ator 5 SIP ART PS2 Manual A5E00074631- -06 Information for the Operator Dear cust omer , Please r ead this m anual before s tart ing work! It contains im portant infor mation and dat a which, when obs erved, ensure f ull availabilit y of t he equipment and s ave serv ice cost s.
Inf ormat ion for the Oper ator SIP ART PS2 Manual A5E00074631- -06 6 This m anual contains the infor mat ion required f or use as int ended of the produc t it describes .
Inf ormat ion for the Oper ator 7 SIP ART PS2 Manual A5E00074631- -06 ! CAUTI ON used with t he saf ety aler t sy mbol indicat es a pot entially haz ardous si- tuat ion which, if not avoided, may result in minor or moderat e injury .
Inf ormat ion for the Oper ator SIP ART PS2 Manual A5E00074631- -06 8 ! W ARNING The ins trum ent mus t only be ins talled and com missioned by qualified personnel. The devic e may be us ed solely f or the pur poses desc ribed in this manual. The ins trum ent is des igned for c onnection t o func tional and saf ety extr a low volt age.
Inf ormat ion for the Oper ator 9 SIP ART PS2 Manual A5E00074631- -06 ! W ARNING The dev ice may not be operated while t he leaflet s are in t he housing.
Inf ormat ion for the Oper ator SIP ART PS2 Manual A5E00074631- -06 10 0.7 Delivery N otes The s cope of deliv ery is lis ted on t he dispatc h papers acc ompanying the deliver y in acc ordance wit h the valid c ontrac t of s ale. When y ou open the pack aging please observ e the inf ormat ion on the packaging.
Int roduct ion 11 SIP ART PS2 Manual A5E00074631- -06 Introduction 1.1 Gener al infor mation about the positioner The pos itioner is us ed to adjust and contr ol pneumat ic act uators . The cont roller oper ates elec tropneum atically with com pressed air as an energy supply .
Int roduct ion 12 SIP ART PS2 Manual A5E00074631- -06 The dev ice is designed wit h IP 66/NEM A4x degree of protec tion. The int rinsic ally saf e version c an be used in hazardous areas in zone 1 or zone 2. The explos ion proof v ersion can be us ed in hazardous ar eas in zone 1 or zone 2.
Int roduct ion 13 SIP ART PS2 Manual A5E00074631- -06 1 2 3 4 1 Ac tuator 2 Pos itioner , single-ac ting in metal hous ing 3 Lantern 4 Manometer bloc k, s ingle-ac ting 5V a l v e 5 Figur e 1- 1 Posit.
Int roduct ion 14 SIP ART PS2 Manual A5E00074631- -06 1 2 3 4 1 Ac tuator 2 Pos itioner , single-ac ting in ex plosion pr oof housing 3 Lantern 4 Manometer bloc k, s ingle-ac ting Figur e 1- 3 Explosi.
Design and F unctional P rinciple 15 SIP ART PS2 Manual A5E00074631- -06 Design and M ethod of Oper ation The f ollowing chapt er descr ibes the m echanical and elect rical des ign, the ins trum ent com ponents and m ethod of operation of the posit ioner .
Design and F unctional P rinciple 16 SIP ART PS2 Manual A5E00074631- -06 spond even when t he power supply f ails or t he elect ronics ar e defec- tive. The act uat or can also be bloc ked or driv en to it s final pos itions depend- ing on the conf igurat ion for ex ample by an ext ernal ev ent via a digit al input ( DI2) on t he alarm m odule.
Design and F unctional P rinciple 17 SIP ART PS2 Manual A5E00074631- -06 2.2 Nam e plate design (7) (1) (3) (2) (5) (6 ) (4) (8) (1) Or der number (5) Ser i al number (2) Manuf act ur er (6) Pl ace of.
Design and F unctional P rinciple 18 SIP ART PS2 Manual A5E00074631- -06 8 9 6.2 6.1 10 3 7 -- -- + + 1 10 138 238 9 21 2 1 4 5 1 Input: Supply air 7 Trans miss ion ratio s elect or 2 Output: Ac tuati.
Design and F unctional P rinciple 19 SIP ART PS2 Manual A5E00074631- -06 2.3. 3 P neum ati c Connec tions The pneum atic c onnections ar e on the r ight hand side of the posit ioner (f igure 2-4 and f igure 2-5).
Design and F unctional P rinciple 20 SIP ART PS2 Manual A5E00074631- -06 The exhaus t air out put E can be provided f or supply ing dry inst rument air t o the t apping chamber and s pring chamber to prevent corr osion.
Design and F unctional P rinciple 21 SIP ART PS2 Manual A5E00074631- -06 up down up down up down up down Sa fety po s ition afte r po we r failu re elect r ical pneumat i c Down Down Up Up Down Up Y1 .
Design and F unctional P rinciple 22 SIP ART PS2 Manual A5E00074631- -06 2.3. 4 Mounting K it The pos itioner c an be mounted on alm ost all ac tuat ors wit h the ap- propriat e mount ing kit.
Design and F unctional P rinciple 23 SIP ART PS2 Manual A5E00074631- -06 2.4 Method of Operation The elect ropneum atic pos itioner S IP A R T PS 2 form s a cont rol circ uit with t he pneumatic actua.
Design and F unctional P rinciple 24 SIP ART PS2 Manual A5E00074631- -06 Figur e 2-10, page 25 s hows the bloc k diagrams for single- and double- acti ng actuat ors wit h the linear ac tuat or as an ex ample. . NOT E The exhaus t air v alve is always open when there is no c urrent .
Design and F unctional P rinciple 25 SIP ART PS2 Manual A5E00074631- -06 A D A D 1 3 V I W+ I W- W y 0 x 0 + _ W x +U A1 A2 6 2 _ y + y U U I 5 4 3 Zuluf t p Z Abluft p 2 p 1 Abl uf t 8 9 p 2 p 1 p 1 .
Design and F unctional P rinciple 26 SIP ART PS2 Manual A5E00074631- -06 2.5 HART -fun ct ion The posit ioner is als o available with built -in HART -func tions. The HART protoc ol allows you t o comm unicate wit h your ins trum ent wit h a hand- held comm unicator R , PC or pr ogramm ing unit.
Design and F unctional P rinciple 27 SIP ART PS2 Manual A5E00074631- -06 2.7 Install ation of options m odules 2. 7. 1 Installati on of options modul es in nor m al and intr insi call y safe versions .
Design and F unctional P rinciple 28 SIP ART PS2 Manual A5E00074631- -06 5 6 1 1.1 10 2.1 7.1 8 9 3 4 2 1.1 7 2.1 7.2 7. 3 11 12 1 Module cov er 7 SIA- module and mechanic al limit s witc h module 1.1 Fix ing s cr ews 7.1 Spec ial s cr ew 2 Motherboard 7.
Design and F unctional P rinciple 29 SIP ART PS2 Manual A5E00074631- -06 2.7. 2 Insta llati on of options m odules in explos ion pr oof ver si on The f ollowing option m odules are available f or t he.
Design and F unctional P rinciple 30 SIP ART PS2 Manual A5E00074631- -06 . NOT E T o prevent premat ure wearing of the f ixtur e by the s elf-t apping scr ew (1. 1) next t o the dis play , t he following m ethod of mounting t he module cover ( 1) has proven effect ive.
Design and F unctional P rinciple 31 SIP ART PS2 Manual A5E00074631- -06 10 1.1 11 3 4 2 1 1.1 7 13.1 56 13 12 8 13.1 1 Module cov er 7 Transmis sion r atio selec tor 1.
Design and F unctional P rinciple 32 SIP ART PS2 Manual A5E00074631- -06 Inse rt the I y module (3) in the lower slot of the rack up to the s top and use the 6- pin flat ribbon cable (6) provided to c onnect it to t he mot herboard (s ee figure 2- 1 1, page 28).
Design and F unctional P rinciple 33 SIP ART PS2 Manual A5E00074631- -06 2.7. 5 S IA m odule The SI A m odule contains : S one binary out put S two binar y output s A collec ted f ault mes sage (see alar me module) is output v ia the binary output .
Design and F unctional P rinciple 34 SIP ART PS2 Manual A5E00074631- -06 9. Make all t he electr ical connect ions bet ween the mot herboar d and the opt ions wit h the ribbon c ables provided and bet ween the m o- ther board and potent iomet ers wit h the pot entiomet er cable.
Design and F unctional P rinciple 35 SIP ART PS2 Manual A5E00074631- -06 2.7. 6 Mec hanica l lim i t switc h module The mec hanical limit switc h module cont ains the f ollowing: S A binary out put f or t he output of a group er ror mes sage) S T wo switc hes for s ignaling two limit values t hat c an be set m echani- cally .
Design and F unctional P rinciple 36 SIP ART PS2 Manual A5E00074631- -06 Follow t he instr uctions below for ins tallat ion: 1. Remove all elect rical c onnections on the mot herboard ( 2). 2. Loosen caref ully bot h fixing s crews ( 2.1) f or t he mother board.
Design and F unctional P rinciple 37 SIP ART PS2 Manual A5E00074631- -06 . NOT E Befor e connect ing up the lim it cont act m odule, ens ure that : S only qualified personnel connect and set the limit cont act module.
Design and F unctional P rinciple 38 SIP ART PS2 Manual A5E00074631- -06 Set ting the two limit v a lues : 1. Drive t he actuat or t o the f irst desired mechanic al position. 2. Adjust t he top ac tuat ing disc ( 7.2) by hand unt il the out put s ignal on ter minals 41 and 42 changes .
Design and F unctional P rinciple 39 SIP ART PS2 Manual A5E00074631- -06 2.7.8 Accessories Y1 PZ PZ Y1 Y2 Figur e 2-14 Manomet er block (l eft f or si ngle- act ing, r i ght for doubl e- acti ng actua.
Design and F unctional P rinciple 40 SIP ART PS2 Manual A5E00074631- -06 T able 2-1 Scopetuat or ”.
Prepar ing for O perat ion 41 SIP ART PS2 Manual A5E00074631- -06 Preparing for O peration This c hapter desc ribes all the preparat ions necess ary for oper ating the positioner. 3.1 Instrum ent identification (type key) The or der number of the posit ioner is pr inted on t he rating plat e and on the pack aging.
Prepar ing for O perat ion 42 SIP ART PS2 Manual A5E00074631- -06 90 79.5 20.5 3x G1 / 4o r 1/4” NP T 9.5 9 50 14 12 25 29.5 58.75 82 Thread depth 5.5 M4 5 5 10 2xM6 5.3 9.5 3.5 Figur e 3- 2 Dimensi onal drawing t er mi nal st r ip f or plasti c housi ng 11 .
Prepar ing for O perat ion 43 SIP ART PS2 Manual A5E00074631- -06 M8, 14 deep (4x ) 23 129.5 ∅ 8h 9 3.5 235,3 60 M6, 1 1 deep (4x) All air c onnect ions G 1/ 4 or 1 / 4 ”NPT 7.5 25.7 14,3 1) M6, 8 deep (2x ) M20, M25 or 1/ 2 ”NPT (2x) 87.2 65 43 7.
Prepar ing for O perat ion 44 SIP ART PS2 Manual A5E00074631- -06 . NOT E The posit ioner will be equipped at the f actor y and delivered c omplete with the neces sary opt ions at t he custom er ’s request . Opt ions modules may only be r etrof itt ed by our s ervice t echnici ans.
Prepar ing for O perat ion 45 SIP ART PS2 Manual A5E00074631- -06 Figur e 3- 5 Favorabl e and unf avorabl e inst al lat i on posit i ons If conditions oblige y ou to operat e the pos itioner in a unf avorable installat ion posit ion, y ou can tak e additional prec autionary measures t o prevent penetrat ion by wat er .
Prepar ing for O perat ion 46 SIP ART PS2 Manual A5E00074631- -06 Assembl y of t he screw -typ e gl and wi th p last ic h ose S Unscr ew the sint er bronz e silencer f rom t he exhaust air opening on the under side of t he housing. S Scr ew the sc rew-t ype gland ment ioned above into t he exhaust air opening.
Prepar ing for O perat ion 47 SIP ART PS2 Manual A5E00074631- -06 Pr oce dure After y ou have inst alled the pos itioner and put it f ully into oper ation, y ou can set the tor que for t he fr iction c lutch as follows: S On t he module cov er , insert an ordinary 4 m m wide scr ewdriver int o a slot on t he yellow wheel.
Prepar ing for O perat ion 48 SIP ART PS2 Manual A5E00074631- -06 Applicat ions in which t he measur es descr ibed above are inadequat e are also c onceivable. T his applies f or inst ance wit h continuous and heavy v ibration, increased or too low ambient temperat ures and in t he case of nuclear radiat ion.
Prepar ing for O perat ion 49 SIP ART PS2 Manual A5E00074631- -06 3.3.3 Mounting kit “linear actua tor ” 6DR4004-8V and 6DR4004-8L The scope of deliver y of t he mount ing kit “ linear act uator I EC 534 (3 mm to 35 mm)” are c ontained (ser . no.
Prepar ing for O perat ion 50 SIP ART PS2 Manual A5E00074631- -06 3.3.4 Assembly procedure (see fi gure 3-7, page 51) 1. Mount c lamping assem bly (3) wit h hexagon soc ket c ap scr ews (17) and lock washer ( 16) on the actuat or spindle. 2. Inser t t he pick-up br acket (2) into t he reces ses of the clam ping assem bly .
Prepar ing for O perat ion 51 SIP ART PS2 Manual A5E00074631- -06 1) 2 17 16 3 3) 9 10 11 9 10 11 1 3) 9 10 11 9 10 11 1 Explos ion-proof ver sion: Wit hout explosion- proof vers ion: 17 16 12 19 4 6 .
Prepar ing for O perat ion 52 SIP ART PS2 Manual A5E00074631- -06 4) 8 1 10 11 7 21 11 10 11 as required Mounting on y oke with col um n s Mounting on y oke with plane s urfac e 8 10 Mounting on y oke with ledge Figur e 3- 7 Assembly pr ocedur e (l i near act uat or) conti nued 3.
Prepar ing for O perat ion 53 SIP ART PS2 Manual A5E00074631- -06 3.3.6 Assembly procedure (see fi gure 3-8 and figure 3-9) 1. Att ach VDI /V DE 3845 mount ing console (( 9), ac tuat or-spec ific , scope of deliver y actuat or manuf act urer) ont o rear of posit ioner and secur e using hexagon head sc rews (14) and lock washers (15).
Prepar ing for O perat ion 54 SIP ART PS2 Manual A5E00074631- -06 0%20 40 60 80 100% 1) 2) 3) 4) 5) 18 2 3 16 17 2 4.1 2 3 9 14 15 Figur e 3- 8 Assembly pr ocedur e (par t - tur n act uator ).
Prepar ing for O perat ion 55 SIP ART PS2 Manual A5E00074631- -06 0% 20 40 60 80 100% 1) 2) 3) 5) 18 2 3 16 17 2 4.1 9 14 15 4) 2 3 Figur e 3- 9 Assembly pr ocedur e for explosi on proof ver sion (par.
Prepar ing for O perat ion 56 SIP ART PS2 Manual A5E00074631- -06 posit ioner part - tur n act uator 3 16, 17 10 4.1 9 A 25 2 14, 15 15 B CUT A - - B 4.2 14, 15 G1 / 4 2 Coupling wheel 10 Feedbac k s haft 3 Carr ier 14 Hex agon head s cr ew M6 x 12 4 Multiple plate 15 Lock w asher S 6 4.
Prepar ing for O perat ion 57 SIP ART PS2 Manual A5E00074631- -06 M6 4 35 Schwenka ntrieb Befest ig ungs ebe ne S t ellu ngs reg le r F05-Lkr.- 50 +0,1 fast ening level positioner part -tur n actuat or Figur e 3- 1 1 Att achment of par t -t ur n actuat or , mounti ng console ( scope of deliver y act uator manuf actur er ), dimensi ons 3.
Prepar ing for O perat ion 58 SIP ART PS2 Manual A5E00074631- -06 ! W ARNING If the intr insically s afe ver sion is oper ated wit h a higher operat ing vol- tage by m ist ake, t he posit ioner must no longer be used f or intr insically safe applic ation.
Prepar ing for O perat ion 59 SIP ART PS2 Manual A5E00074631- -06 . NOT E Use st andard M20 x 1. 5 cable gland nut s to ens ure leakage ( IP- protec - tion of the housing) and f or t he necess ary t ensile st rength us e only cables wit h a cable diamet er ≥ 8 mm, or for small er di ameters u se a suitable s ealing insert .
Prepar ing for O perat ion 60 SIP ART PS2 Manual A5E00074631- -06 + 4t o2 0m A 6DR53x0-xNxxx 6DR52x5-xExxx 6DR53x5-xExxx Posit ioner 2 3 4 5 6 7 8 9 10 A E J HAR T Communicator Only for : 6DR52x5-xExx.
Prepar ing for O perat ion 61 SIP ART PS2 Manual A5E00074631- -06 U H 61 62 61 62 J E + + ≤ 35 V Iy module: 6DR4004-8J Figur e 3-16 I y- modul e 6DR4004-8J, not Ex Digita l inputs and outputs + 11 1.
Prepar ing for O perat ion 62 SIP ART PS2 Manual A5E00074631- -06 31 32 41 42 51 52 SIA modul e 6DR4004-8G + + + 1K21 10K <35 V 8.2 V 8.2 V Fault message Limi t value A1 Limi t value A2 Swit ching .
Prepar ing for O perat ion 63 SIP ART PS2 Manual A5E00074631- -06 Sta ndar d c ontr oller + J 4t o2 0m A 6DR5010-xExxx 6DR5020-xExxx 6DR501 1-xExxx 6 7 8 9 10 A E EEx Non-hazar dous area Intrin sic al.
Prepar ing for O perat ion 64 SIP ART PS2 Manual A5E00074631- -06 + 18 to 30 V 6DR5210-xExxx 6DR5220-xExxx 6DR521 1-xExxx 2 3 4 5 6 7 8 9 10 A E U *) Only for t hree- wi re connecti on J 4t o2 0m A EE.
Prepar ing for O perat ion 65 SIP ART PS2 Manual A5E00074631- -06 L+ Iy M M In stru men t 1 6DR5210-xExxx 6DR5220-xExxx 6DR521 1-xExxx 6DR5210-xExxx 6DR5220-xExxx 6DR521 1-xExxx I EEx U EEx # # + 1 8t.
Prepar ing for O perat ion 66 SIP ART PS2 Manual A5E00074631- -06 U H 61 62 61 62 J E I y modul e 6DR4004-6J + + J EEx U + ≤ 30 V Non-hazar dous ar ea Int r insi cal ly safe power source Hazardous a.
Prepar ing for O perat ion 67 SIP ART PS2 Manual A5E00074631- -06 SIA modul e 6DR4004-6G EEx EEx EEx 31 32 41 42 51 52 2K1 10K + + + 8.2 V 8.2 V 8.2 V Hazardous ar ea zone 1 or zone 2 Non-hazar dous a.
Prepar ing for O perat ion 68 SIP ART PS2 Manual A5E00074631- -06 3.4.3 Connection in typ e of protection “n” ver sion Sta ndar d c ontr oller + J 4t o2 0m A 6DR5010-xGxxx 6DR5020-xGxxx 6DR501 1-x.
Prepar ing for O perat ion 69 SIP ART PS2 Manual A5E00074631- -06 + 0 / 4t o2 0m A 6DR5210-Gxxx 6DR5220-Gxxx 6DR521 1-Gxxx 2 3 4 5 6 7 8 9 10 A E *) *) Only for t hree- wi re connecti on + 18 to 30 V .
Prepar ing for O perat ion 70 SIP ART PS2 Manual A5E00074631- -06 Digita l inputs and outputs + 11 12 ≥ 1 21 22 + +3 V 31 32 41 42 51 52 Alar m modul e 6DR4004-6A + + 2K1 10K 2K1 10K 2K1 10K 8.
Prepar ing for O perat ion 71 SIP ART PS2 Manual A5E00074631- -06 3.5 Pneum atic Connecti on ! W ARNING For r easons of saf ety , the pneumatic power m ay only be supplied after assem bly when the pos itioner is s witched t o operat ing level P m anual operation wit h elect rical s ignal applied (as-deliv ered st ate, see figur e 4-4, page 92) .
Prepar ing for O perat ion 72 SIP ART PS2 Manual A5E00074631- -06 3.6 Com mi ssioning Once t he posit ioner has been f itt ed to a pneum atic ac tuat or , it mus t be provided wit h elect rical and pneumat ic auxiliar y power .
Prepar ing for O perat ion 73 SIP ART PS2 Manual A5E00074631- -06 3.6.1 Pr eparations for linear actu ators 1. Assem ble the posit ioner wit h the appropr iate mount ing kit (see c hapter 3.
Prepar ing for O perat ion 74 SIP ART PS2 Manual A5E00074631- -06 NOT ICE for the e xplos ion-pr oof ve r sion: Only adjus t t he outer f rict ion clut ch (8, Fig. 2- 12, page 31) . T he internal fr iction c lutch ( 8, F ig. 2-1 1 page 28) is fixed and, for t he explosion- proof ver sion, must not be adjus ted.
Prepar ing for O perat ion 75 SIP ART PS2 Manual A5E00074631- -06 5. Star t init ialization by pressing t he key for longer t han 5 s. Display: During t he initializat ion phase “ RUN1 ”t o“ RUN5 ” appear one after another in t he bott om display (see also s truc togram s figur e 3-35, page 83 to f igure 3-38, page 86).
Prepar ing for O perat ion 76 SIP ART PS2 Manual A5E00074631- -06 3.6.3 Manual in itialization o f linear actu ator The posit ioner c an be initialized wit h this f unct ion without the act uator being driven har d against t he limit s top. The st art and end pos itions of the t ravel ar e set m anually .
Prepar ing for O perat ion 77 SIP ART PS2 Manual A5E00074631- -06 5. S witch on t o the f ollowing display by pressing t he operat ion mode key t wice: 6.
Prepar ing for O perat ion 78 SIP ART PS2 Manual A5E00074631- -06 8. I f s tep 7 was s uccess ful, the following dis play appears : Now move t he act uator t o the pos ition which y ou want t o define as the s econd end posit ion with t he increm ent and decre- ment key .
Prepar ing for O perat ion 79 SIP ART PS2 Manual A5E00074631- -06 3.6.4 Pr epar ations for part-tur n actuator . NOT E V ery im por ta nt: Switch t he tr ansmis sion rat io select or in the positioner (8, f igure 2-2, page 17) to pos ition 90 ° (nor mal angle for part -tur n actuat or).
Prepar ing for O perat ion 80 SIP ART PS2 Manual A5E00074631- -06 2. Set t he paramet er wit h the -key t o “t urn” Display: 3. Switc h to t he second param eter by pressing t he operation m ode key briefly . This has set autom atically t o 90 ° .
Prepar ing for O perat ion 81 SIP ART PS2 Manual A5E00074631- -06 To e x i t t h e Conf igura tion mode, pres s the oper ation mode k ey for longer t han 5 s. T he sof tware v ersion is dis played aft er about 5 s. T he instr ument is in manual operat ion aft er releasing t he operat ion mode key .
Prepar ing for O perat ion 82 SIP ART PS2 Manual A5E00074631- -06 . NOT E Make s ure that the t ransmis sion rat io select or is in pos ition 90 ° ! 5. S witch on t o the f ollowing display by pressing t he operation m ode key twice: The f ollowing steps are identic al with t he steps 6) to 9) f or init iali- zati on of linear ac tuat ors.
Prepar ing for O perat ion 83 SIP ART PS2 Manual A5E00074631- -06 configur e piezo v alv e 1 opens piezo v alv e 2 opens dy > 4 % ? dy > 4 % ? t>6 0s ? t>6 0s ? no no no no yes yes yes yes.
Prepar ing for O perat ion 84 SIP ART PS2 Manual A5E00074631- -06 2 3 1 no no no yes yes yes continue w ith: continue w ith: continue w ith: tu rn sl i p cl u tch until 0 appears in the bottom line of.
Prepar ing for O perat ion 85 SIP ART PS2 Manual A5E00074631- -06 2 3 1 1 continue w ith: continue w ith: no no no no no yes yes yes yes yes continue w ith: continue w ith: cor rec t height adjustment.
Prepar ing for O perat ion 86 SIP ART PS2 Manual A5E00074631- -06 3 determine tr avel times with in 5s? with in 5s? no no yes yes continue w ith: continue w ith: continue w ith: or or set res trictor .
Prepar ing for O perat ion 87 SIP ART PS2 Manual A5E00074631- -06 3.7 Copying initialization data (positioner exchange) Wit h this f unct ion you have t he possibilit y of s tart ing up a posit ioner without running the init ialization r outine.
Prepar ing for O perat ion 88 SIP ART PS2 Manual A5E00074631- -06.
Oper ation 89 SIP ART PS2 Manual A5E00074631- -06 Operation The f ollowing chapt er descr ibes the oper ation of the posit ioner . 4.1 Display The LC display has two lines whereby t he lines have different segment ation. T he elements of the top line consist of 7, t hose of the bott om line of 14 s egments .
Oper ation 90 SIP ART PS2 Manual A5E00074631- -06 Figur e 4- 1 Meaning of the var ious di spl ay opti ons . NOT E The degr ee of prot ect ion IP 66/ NEMA 4x is not guaranteed as long as the posit ioner is open.
Oper ation 91 SIP ART PS2 Manual A5E00074631- -06 1 23 4 1 Dis play 2 Oper ation mode key 3 Dec rement k ey 4 Inc rement k ey Figur e 4- 2 Displ ay and input keys of t he posit i oner Explanat ions of the input keys. S The oper ation mode k ey (manual k ey) ser ves t o switc h over t he op- erat ing mode and pass on par ameter s.
Oper ation 92 SIP ART PS2 Manual A5E00074631- -06 4.3 Oper ating modes The pos itioner c an be operated in f ive operat ing modes. 1. P -manual m ode (ex-f act ory st ate) 2. Conf igurat ion and initializat ion 3. M anual mode (M AN) 4. Autom ati c (A UT) 5.
Oper ation 93 SIP ART PS2 Manual A5E00074631- -06 The display of t he positioner s hows you t he curr ent pot entiomet er sett ing in the t op line and “NO INI T” f lashes in t he second line. Y ou c an move t he act uator wit h the dec rement and increment key .
Oper ation 94 SIP ART PS2 Manual A5E00074631- -06 at the s ame time at the s ame time at the s ame time at the s ame time to Figur e 4-5 Overview: Conf igur at ion In t his operat ing mode you c an mo.
Oper ation 95 SIP ART PS2 Manual A5E00074631- -06 See chapt er 4. 5, page 122 f or fur ther inf ormat ion. . NOT E The r espect ive operat ing mode (MA N or AUT ) of t he posit ioner is ret ai- ned when you swit ch to t he diagnost ic display , i.
Oper ation 96 SIP ART PS2 Manual A5E00074631 - - 06 Figur e 4- 6 Paramet er tabl e of t he posi ti oner.
Oper ation 97 SIP ART PS2 Manual A5E00074631- -06 The f ollowing conf iguration bloc k diagram s hows the eff ects of the pa- rameters. Figur e 4- 7 Confi gurat i on block di agr am.
Oper ation 98 SIP ART PS2 Manual A5E00074631- -06 Normally adjus tment of t he firs t t hree following par amet ers is c om- pletely s ufficient to enable a posit ioner t o be operated by an actuat or .
Oper ation 99 SIP ART PS2 Manual A5E00074631- -06 S YFCT = ncSLL This m ust be adjus ted if an NCS is to be c onnected t o a linear ac- tuat or wit h the posit ion conver ted by an ar m into a par t- -t urn mov e- ment . . NOT E Aft er “L WA Y , nc St, - - ncSt or ncSL” have been adjusted, t he parameter “3.
Oper ation 100 SIP ART PS2 Manual A5E00074631- -06 Autom atic init ializat ion (see c hapter 3. 6, page 72) By s electing “ Str t” and pr essing t he increment key for at least 5 seconds , aut omatic init ializat ion is st arted.
Oper ation 101 SIP ART PS2 Manual A5E00074631- -06 Pos itioner 1 Pos itioner 2 100 %-SPR E 100 %-SPR A SPRA SPRE [0 % to 100 %] y=x 100 % 0% Pos itioner 1 Pos itioner 2 6.
Oper ation 102 SIP ART PS2 Manual A5E00074631- -06 Six v alve charac teris tics ar e st ored in the pos itioner S linear (12.S FCT = Lin, f actor y sett ing) S equal percent age 1 : 25 ( 12.S FCT = 1:25) S equal percent age 1 : 33 ( 12.S FCT = 1:33) S equal percent age 1 : 50 ( 12.
Oper ation 103 SIP ART PS2 Manual A5E00074631- -06 Dead zone of t he cont roller At dE bA = AUto t he dead zone in autom atic oper ation is adapt ed con- tinuous ly to t he requirem ents of the cont rol cir cuit. The dead zone is gradually inc reased on det ecting a c ontrol os cillation.
Oper ation 104 SIP ART PS2 Manual A5E00074631- -06 Example: YNRM = FLOW wi th Y A = 10 % and YE = 80 % YNRM = MPOS or YNRM = FLOW Preset ti ng: Y A = 0% and YE = 100% Input cur rent (s etpoint) X display W display X display W display X display W display Mechan.
Oper ation 105 SIP ART PS2 Manual A5E00074631- -06 . NOT E If the cont rol f unction t o close t ightly is activ ated, for param eter “49. LI M” t he monitor ing of t he contr ol deviation in eac h overrun dir ec- tion ( YCDO: < 0 %, YCUP: > 100 %) is dis abled.
Oper ation 106 SIP ART PS2 Manual A5E00074631- -06 Wit h act ivated digit al input t he piezo-v alves are bloc ked and the ac - tuat or rem ains in the las t posit ion.
Oper ation 107 SIP ART PS2 Manual A5E00074631- -06 . NOT E If you have act ivat ed the ext ended diagnost ics (par ameter 51.XDI AG) with O n2 or O n3, t he alarms c annot be out put via t he alarm unit . However , t he message is possible via HART com municat ion at any time .
Oper ation 108 SIP ART PS2 Manual A5E00074631- -06 Monit oring tim e for s ett ing the f ault mes sages The set value(s) is/ar e for t he specif icat ion of t he time, within which t he positioner must hav e reached a c ompensat ed stat e. T he corr esponding respons e thres hold is preset with “49.
Oper ation 109 SIP ART PS2 Manual A5E00074631- -06 Act ivat ion of t he extended diagnos tics The ext ended diagnost ics is deac tiv ated at t he fac tory , paramet er 51 is ther efore at “OF F” .
Oper ation 11 0 SIPART PS2 Manual A5E00074631- -06 Part ial st roke t est This par ameter activ ates t he part ial str oke tes t f or the c yclic or manual part ial str oke tes t of Up/Down and modulat ing valves. The par tial st roke t est can be trigger ed via key board, a binar y input or the HART c ommunicat ion.
Oper ation 111 SIP ART PS2 Manual A5E00074631- -06 Part ial st roke t est r eferenc e step t ime (PST I N = Par tial St roke T est I nitializat ion) Measur ement of the ref erence s tep t ime for the part ial st roke t est.
Oper ation 11 2 SIPART PS2 Manual A5E00074631- -06 Gener al contr ol valve malf unct ion This par ameter activ ates t he dynamic m onitor ing of t he contr ol valve react ion.
Oper ation 11 3 SIP ART PS2 Manual A5E00074631- -06 Pneumat ic leakage This par ameter is used t o activ ate t he funct ion for t he det ection of a pneumat ic leakage. T o do so, t he changes of position and t he inter nally used cont roller out put ar e recorded and f ilter ed, depending on t he direct ion.
Oper ation 11 4 SIPART PS2 Manual A5E00074631- -06 Slipst ick effect This par ameter is used t o activ ate t he funct ion for t he det ection of a slipst ick eff ect. The devic e tries to detec t sudden c hanges of t he valve position t hat indic ate exc ess s lipstic k.
Oper ation 11 5 SIP ART PS2 Manual A5E00074631- -06 Dead zone monit oring This par ameter activ ates t he monit oring of t he dead zone adapt ation. Prerequisite f or the f unction is t h e set ting of param eter “34. DEBA” = Auto. Thr eshold for t he monit oring of t he dead zone adapt ation.
Oper ation 11 6 SIPART PS2 Manual A5E00074631- -06 Shift ing t he upper st op This f unct ion is for detect ing when the upper s top has c hanged its value com pared to t he value during init ializat ion by more t han the specif ied toler ance value. M onitoring is only possible if the valv e is within t he tight closing f unction.
Oper ation 11 7 SIP ART PS2 Manual A5E00074631- -06 Monitor ing of t he lower t emperat ure limit The c urrent t emperat ure in t he posit ioner housing is m easured by a sensor on the elect ronic cir cuit boar d. This par ameter is f or the three- level monit oring of t he lower t emperat ure limit .
Oper ation 11 8 SIPART PS2 Manual A5E00074631- -06 Monit oring of t he upper t emperat ure limit The c urrent t emperat ure in t he posit ioner housing is m easured by a sensor on the elect ronic cir cuit boar d. This par ameter is f or the thr ee-level monit oring of the upper t emperat ure limit .
Oper ation 11 9 SIP ART PS2 Manual A5E00074631- -06 Monit oring of t he displacem ent int egral This par ameter activ ates t he monit oring of t he displacem ent int egral. This f unct ion allows t he prevent ive maint enance of t he cont rol valve, also see c hapter 4.
Oper ation 120 SIP ART PS2 Manual A5E00074631- -06 Monit oring of t he changes of direct ion This par ameter activ ates t he monit oring of t he changes of direct ion. This f unct ion allows t he prevent ive maint enance of t he cont rol valve, also see c hapter 4.
Oper ation 121 SIP ART PS2 Manual A5E00074631- -06 T ime basis f or t he form ation of the average v alue Sets the inter vals f or t he form ation of t he average v alue. T he following tim e interv als are available: 30 minut es 8 hours 5 days 60 days 2.
Oper ation 122 SIP ART PS2 Manual A5E00074631- -06 4.5 Diagnosi s 4.5. 1 Di agnostic di splay T o access t he diagnostic dis play in automat ic or manual mode, press all t hree but tons f or at least t wo seconds . This f ollowing table giv es an over view of t he values t hat c an be displayed.
Oper ation 123 SIP ART PS2 Manual A5E00074631- -06 No. Reset possible Unit V alues than can be indicat ed Meaning Abbr e- viation 21 P100 P otentiometer v alue upper s top ( 100 %) 0.
Oper ation 124 SIP ART PS2 Manual A5E00074631- -06 In t he contr oller , every change of direc tion com ing from the dead zone is noted and added t o t he number of c hanges of dir ect ion. The value is writt en into a non- volatile m emory ev ery 15 minut es.
Oper ation 125 SIP ART PS2 Manual A5E00074631- -06 Number of fault m essages In t he contr oller , every malfunct ion is not ed and added to t he number of fault messages .
Oper ation 126 SIP ART PS2 Manual A5E00074631- -06 Monit oring of t he part ial str oke tes t The m easured st ep tim e of t he last par tial st roke t est is displayed her e.
Oper ation 127 SIP ART PS2 Manual A5E00074631- -06 T ime until t he next partial st roke t est The t ime unt il the next partial s trok e test is displayed her e (in days) . Conditions ar e that the part ial st roke t est is deac tiv ated in t he configur ation m enu and a test interv al is set .
Oper ation 128 SIP ART PS2 Manual A5E00074631- -06 Average posit ion value The c omparison av erage calculat ed last is displayed here. There ar e also the f ollowing st atus m essages : S OFF The bas ic func tion is deac tivat ed in the c onfigurat ion menu.
Oper ation 129 SIP ART PS2 Manual A5E00074631- -06 Short step z one up and Short step z one down The shor t s tep zone is t he range of the cont roller , in which puls e- shaped exc itat ion signals are out put. The pulse lengt h is propor tional t o the cont rol dev iation.
Oper ation 130 SIP ART PS2 Manual A5E00074631- -06 Save m aintenance dat a Pres sing the inc rement button for at leas t 5 seconds t riggers a memor y func tion. I n doing so, the diagnost ic dat a 7 to 18 is s aved in a non- -volat ile memory as the “ data of t he last maintenance” .
Oper ation 131 SIP ART PS2 Manual A5E00074631- -06 4.5. 3 Onl ine dia gnosis While t he positioner is in operat ion, som e import ant values and paramet ers ar e monitor ed on a continuous basis.
Oper ation 132 SIP ART PS2 Manual A5E00074631- -06 Erro r code thr ee- level Event Pa ram ete r- se tting Err or message disappear s i f. . . Possibl e causes 1 no Re main ing c on trol deviat ion always act ive ... the c on trol deviat ion has disappear ed again.
Oper ation 133 SIP ART PS2 Manual A5E00074631- -06 Erro r code Possibl e causes Err or message disappear s i f. . . Pa ram ete r- se tting Event thr ee- level 12 yes Slip stic k effect occurs d. STI C ¸ OFF ... n o mo re slip stic k can be detect ed, or t he f uncti on is deacti vat ed.
Oper ation 134 SIP ART PS2 Manual A5E00074631- -06 4 St rok e num ber m onitor ing 5 Monit oring of the number of change s of dir ec tion The two values, num ber of strok es and number of changes of direc tion, are com pared to t he thr eshold values on a c ontinuous bas is.
Oper ation 135 SIP ART PS2 Manual A5E00074631- -06 9 Parti al st roke test exceeds referen ce step t ime This error message appears o n t he one hand if a manual or cyclic part ial str oke tes t is t riggered and t he tes t cannot be star ted becaus e the valv e is not wit hin the s tart toleranc e range.
Oper ation 136 SIP ART PS2 Manual A5E00074631- -06 4.5.4 Fault correction Guide see Ta b l e In whichoper at ing mode does t he fa ult occ ur? • Init ialization 5 • Manual mode and aut omat ic mode 6 7 8 9 In which e nvir onm ent and under which ba s ic c onditions does the fau lt o ccur? • Wet environment ( e.
Oper ation 137 SIP ART PS2 Manual A5E00074631- -06 Fault indic at ion (symp toms) po ssib le cau se(s) Remedies • SIP ART PS2 stops during “RUN 1” . • Initia liza tion s tarte d from e nd posit ion and • react i on ti me of max. 1 m in. not wait ed for .
Oper ation 138 SIP ART PS2 Manual A5E00074631- -06 Fault indic at ion (symp toms) po ssib le cau se(s) Remedies • Actuat or does not move • Compr essed air < 1.
Oper ation 139 SIP ART PS2 Manual A5E00074631- -06 Fault indic at ion (symp toms) po ssib le cau se(s) Remedies • Zero point mi sadj usts sporadi call y ( > 3 %) . • Str ess caused by knocks or shocks result i n acceler ati on values t hat ar e so hi gh that the fr i cti on cl utch i s mi sadjust ed (e.
Oper ation 140 SIP ART PS2 Manual A5E00074631- -06 Messag es du rin g th e in stal lati on ph ase: Upper line Lower line Meaning/ cause Measur e P- -- - x See above See above RUN 1 x Ini ti al izat i .
Oper ation 141 SIP ART PS2 Manual A5E00074631- -06 Measur e Meaning/ cause Lower line Upper line UP > x “UP” tol er ance range exceeded or inact ive zone of the pot ent iom eter passed S Incr e.
Oper ation 142 SIP ART PS2 Manual A5E00074631- -06 Messag es on exiti ng co nf ig urati on mo de: Upper line Lower line Auto- matic Manua l mode P manual mode Meaning/ cause Measur e 4.
Oper ation 143 SIP ART PS2 Manual A5E00074631- -06 4.7 Optim izing the con troller data The dat a for t he cont rol quality that was automat ically det ermined during init ialization is opt imized f or shor t c ompensat ion with low overs hooting. I n special c ases ( e.
Oper ation 144 SIP ART PS2 Manual A5E00074631- -06.
Care and Maint enance 145 SIP ART PS2 Manual A5E00074631- -06 Service and Maintenance The posit ioner is lar gely maint enance-f ree. T he posit ioners are f itt ed with f ilter s in the pneum atic c onnections as protec tion against coarse part icles of dirt .
Care and Maint enance 146 SIP ART PS2 Manual A5E00074631- -06 8. Replace the c over and s crew it t ight . 9. Re-connec t the pipes and supply pneumat ic energy . ! DANGER Elect rost atic charging must be prevent ed in hazardous ar eas. T hese could be caus ed by example when c leaning the posit ioner in plast ic housing with a dr y clot h.
T echnical Dat a 147 SIP ART PS2 Manual A5E00074631- -06 T echnical Data Gen eral d ata fo r basi c devi ce 6DR50xx 6DR51xx 6DR52xx 6DR53xx (see f ollowing pages) 6.
T echnical Data 148 SIP ART PS2 Manual A5E00074631- -06 ■ T echnical speci fications SIP ART PS2 (all ver sions) General data T ravel rang e (linea r actuators ) 3 ... 1 30 mm (0.12 .. . 5.12 inc h) (angle of feedback shaft 16 ... 9 0°) Angle of rotation (part-tur n actuators) 30 .
T echnical Data 149 SIP ART PS2 Manual A5E00074631- -06 ■ T echnical speci fications SIP ART PS2 Basic device without Ex prot ection Basic device with EEx-d protecti on (flameproof casing) Basic dev.
T echnical Data 150 SIP ART PS2 Manual A5E00074631- -06 3-/4-wire device (ter minals 2/4 and 6/8) (6DR5 2.. and 6DR53..) • Power supply U H 18 ... 35 V D C 18 . .. 35 V DC 18 ... 30 V DC 18 ... 30 V D C • Current consumption I H (U H - 7.5 V)/2 .4 k Ω [mA] (U H - 7.
T echnical Data 151 SIP ART PS2 Manual A5E00074631- -06 ■ T echnical speci fications Option mo dules Without Ex pr otecti on (EEx d also) With Ex pr otec tion EE x ia/ib With Ex p rot ection E Ex n .
T echnical Data 152 SIP ART PS2 Manual A5E00074631- -06 Accessory mo dules Without Ex protection (EEx d also) With Ex protection EEx ia/ib With Ex protection EEx n Limit value contact module 6DR4004-8.
Scope of deliver 153 SIP ART PS2 Manual A5E00074631- -06 Scope of Delivery The pos itioner and it s opt ions modules ar e delivered as s eparate unit s and in different versions . Pos itioners and options modules for operat ion in hazardous ar eas and non-hazar dous areas ar e available.
Scope of delivery 154 SIP ART PS2 Manual A5E00074631- -06 7.1 Scope of del ivery of standar d control ler V ersions Housi ng Va l v e Ex -pro tec tion Order numbers S I P A R T P S 2 Plast ic housi ng.
Scope of deliver 155 SIP ART PS2 Manual A5E00074631- -06 7.3 Scope of deliver y of accessories Accessori es Orde r numbe r Mount ing kit s et linear ac tuat ors I EC 534 - - 6 including lever ar m for.
Scope of delivery 156 SIP ART PS2 Manual A5E00074631- -06 7 . 4 L i s to fS p a r eP a r t s Spare parts list: SIP ART PS2 p osition er Descr iption Or der No.
Index 157 SIP ART PS2 Manual A5E00074631- -06 Index A Accessori es, 39 Act uating r anges, 130 Alarm f unct ion, 106 Alarm module, 32, 61, 66, 70 Applicat ion positioner in a wet envir onment, 44 unde.
Index 158 SIP ART PS2 Manual A5E00074631- -06 Manomet er block, 39 Manual mode Changing the oper ating mode, 94 P manual m ode, 93 Mechanical limit s witch module, 35, 62 EEx i, 67 Mechnical limit s w.
Appendix 159 SIP ART PS2 Manual A5E00074631- -06 Appendix 9.1 Literatur e and catalogs Nr . Ti t le I ssue b y Orde r no. /1/ Industr ial Communic ation f or Au- tom ation and Devic es Catalog IK PI .
Appendix 160 SIP ART PS2 Manual A5E00074631- -06.
An important point after buying a device Siemens 6DR52xx (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Siemens 6DR52xx yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Siemens 6DR52xx - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Siemens 6DR52xx you will learn all the available features of the product, as well as information on its operation. The information that you get Siemens 6DR52xx will certainly help you make a decision on the purchase.
If you already are a holder of Siemens 6DR52xx, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Siemens 6DR52xx.
However, one of the most important roles played by the user manual is to help in solving problems with Siemens 6DR52xx. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Siemens 6DR52xx along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
