Instruction/ maintenance manual of the product DLX Sega
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DAYTONA USA DLX TABLE OF CONTENTS INTRODUCTION OF TH E OWNER'S MANUAL 1. HANDLING PRECAUTIONS 1 2. PREVENTION OF COUNTER FEITING AND CONVERSION 2 3. PRECAUTIONS CONCERNING INSTALLATION LOCATION 3 4. N AME OF PARTS 4 5. ACCESSORIES 5 6. PRECAUTIONS TO BE HEEDED WHEN ASSEMBLING AND MOVING THE MACHINE 6~15 7.
11- 3 GREASING 38 11- 4 REPLACEMENT OF RUBBER STOPPERS 38 12. COIN SELECTO R 39 13. PROJECTO R 40~43 13- 1 CLEANING THE SCREEN 40 13- 2 HITACHI PROJECTOR 41 13- 3 MITSUBISHI PROJECTOR 42 14. REPLACING THE FLUORESCENT LAMP 44 15. PERIODIC CHEC K 44 16.
[Table of Conten ts] [Next Page] SPECIFICATIONS N OTE: Descriptions in this manual are s ubject to change without prior notice. INTRODUCTION OF THE OWNER'S MANUAL SEGA ENTERPRISES, LTD., supported by its high el ectronic technology of LSIs, microprocessors, etc.
Fax : (081) 336-1715 SEGA SOUTHERN EUROPE LIAISON OFFICE Calle Vallellano, 19-23, 1 ° A, 37008-Salamanca, Spain Phone: (923) 265893 Fax: ( 923 ) 265913 Pa g e 2 of 2 Introduction of the Owner's Manual 7/12/2005 htt p ://www.sauservice.com/manuals/Da y tona%20Folder/ DDhtml/DD00x.
[Table of Conten ts] [Previous Page] [Next Page] 1. HANDLING PRECAUTIONS When installing or inspecting the machine, be very careful of the following poi nts and pay attention to ensure that the player can enjoy the game safely. z Be sure to turn the power off before working on the machine.
[Table of Conten ts] [Previous Page] [Next Page] 2. PREVENTION OF COUNTERFEITING AND CONVERSION LABELING To prevent counterfeits and conversions, the following labels are put on all the SEGA products. When handling such goods, be sure to confirm the labels.
[Table of Conten ts] [Previous Page] [Next Page] 3. PRECAUTIONS CONCERNING INSTALLATION LOCATION The DAYTONA USA DELUXE TYPE is an indoor game machine.
[Table of Conten ts] [Previous Page] [Next Page] 4. NAME OF PARTS FIG. 4 OVERVIEW Since the PTV and the Front Cabinet are connected with a tube, the cabinet is movable in the direction of depth for the purpose of maintenance. However, fo r the actual operation use, make sure that the PTV and the cabinet are tightly connected.
[Table of Conten ts] [Previous Page] [Next Page] 5. ACCESSORIES When transporting the machine, make sure that the following parts are supplied. TABLE 5.1 ACCESSORIES FIG. 6 TAMPERPROOF WRENCH Part No. Qt y . Part name Note 200-5297 1 REMOTE CONTROLLER H ( HITACHI ) For adjustment, refer to Section 13.
[Table of Conten ts] [Previous Page] [Next Page] 6. PRECAUTIONS TO BE HEEDED WHEN ASSEMBLING AND MOVING THE MACHINE WARNING: 1. Perform the assembly work by following the proce dure herein stated.
used. MGL-1150 1 ASSY MASK ( TV MASK ) 6 screws used. DYN-1000 1 ASSY FRONT CABINET Connected as per [2] DYN-2000 1 ASSY REAR CABINET DYN-0001 1 JOINT BRACKET R (L TYPE BRACKET R ) 2 hexagon bolts used. DYN-0002 1 JOINT BRACKET L (L TYPE BRACKET L ) 4 hexagon bolts used.
[Table of Conten ts] [Previous Page] [Next Page] 7. HOW TO PLAY Herein, explanations are given to the case of an independent play. Note that for communication play, some of the following points including the starting method, will not apply: 1. Take a ride in the machine.
[Table of Conten ts] [Previous Page] [Next Page] 8. EXPLANATION OF TEST AND DATA DISPLAY By operating the switch unit, periodically perform the tests and data check. When installing the machine initially or collecting cash, or when the machin e does not function correctly, perform checking in accordance with the explanati ons given in this section.
[Table of Conten ts] [Previous Page] [Next Page] CAUTIONS TO BE HEEDED WHEN USING THE TEST MODE: In the case where multiple units are linked for co mmunication play, exiting from the test mode causes the unit to perform the network check automatically.
Pa g e 2 of 2 Switch Unit 7/12/2005 htt p ://www.sauservice.com/manuals/Da y tona%20Folder/ DDhtml/DD19.html.
[Table of Conten ts] [Previous Page] [Next Page] 8-2 TEST MODE z The Test Menu allows the functioning of each part of the Cabinet to be checked, the PROJECTOR to be adjusted, and the coins and game related various settings to be performed. z Press the TEST SWITCH to cause the following Te st Menu to be displayed on the monitor.
[Table of Conten ts] [Previous Page] [Next Page] 8-3 BOOKKEEPING Selecting the BOOKKEEPING in the menu mode caus es the bookkeeping data up to the present to be displayed on 2 pages. z Press the TEST SW or START SW to return to the MENU mode screen. z Press VR1 (red) to proceed to the other page.
[Table of Conten ts] [Previous Page] [Next Page] 8-4 GAME SYSTEM Selecting the GAME SYSTEM in th e menu mode causes the present ga me setting to be displayed and also the game setting changes can be made. Each it em displays the following content. Settings at the time of shipment are as follows: FIG.
[Table of Conten ts] [Previous Page] [Next Page] 8-5 COIN ASSIGNMENT The "COIN ASSIGNMEN TS" mode permits you to set the start number of cr edits, as well as the basic numbers of coins and credits. This mode expresse s "how many coins corres pond to how many credits.
[Table of Conten ts] [Previous Page] [Next Page] 8-6 INPUT TEST When INPUT TEST is selected, the monitor will show the following, allowing you to watch the status of each switch and the value of each V.R. of the CONTROL PANEL. On this screen, periodically check the status of each switch & V.
[Table of Conten ts] [Previous Page] [Next Page] 8-7 OUTPUT TEST Choose OUTPUT TEST to cause the following topmost scre en to appear. In this test, periodically adjust the projector and check th e status of each lamp. The FIG. below shows the menu mode of OU TPUT TEST.
Choose LAMP to cause the screen shown at the left to appear. This enables the status of each lamp to be checked. Causes the START SW lamp and the lamp of each V. R. switch to light up in a sequential order. Press the START SW to return to the above OUTPUT TEST menu screen.
[Table of Conten ts] [Previous Page] [Next Page] 8-8 DRIVE BD TEST Choosing DRIVE BD TEST allows th e reaction mechanism of the steering wheel to be checked. Also, this enables the V.R. value for the steering wheel's DRIVE BD and the setting status of the DIP SWes on the Drive BD to be checked.
[Table of Conten ts] [Previous Page] [Next Page] 8-9 SOUND TEST Choosing SOUND TEST causes the following mode to appear on the screen. Th is allows the desired sound (BGM, announcement and sound effects) to be chosen and heard. Enables the SOUND BD, AMP BD and each speaker to be checked.
[Table of Conten ts] [Previous Page] [Next Page] 8-10 TGP TEST In this test, TGP (on-screen display related IC) is checked. As shown below, if "GOOD" is displayed for all, it is satisfactory. Press TEST SW or START BUTTON to re turn to the menu screen.
z After finishing the test, pressi ng the TEST SW or START BUTTON allows the MENU mode to return on to the screen. Pa g e 2 of 2 TGP Test & Memor y Test 7/12/2005 htt p ://www.
[Table of Conten ts] [Previous Page] [Next Page] 8-12 BACKUP RAM CLEA R Clears the contents of BOOKKEEPING. When clearing, bring ">>" to "YES" and when not clearing, to "NO", by us ing the SERVICE SW or VR1 (red)/VR4 (green), and then push the TEST SW or START BUTTON.
[Table of Conten ts] [Previous Page] [Next Page] 9. CONTROL PANEL (HANDLE MECHA) In the TEST mode, if the steering wheel V. R. value variations are not within the allowable range, an adjustment of the V. R. installati on position or replacement of the V.
Pa g e 2 of 2 Handle's V.R. 7/12/2005 htt p ://www.sauservice.com/manuals/Da y tona%20Folder/ DDhtml/DD33.html.
[Table of Conten ts] [Previous Page] [Next Page] Method of V. R. adjustment 1. Loosen the 2 screws which secure the V. R. BRACKET, move the V. R. BRACKET and detach the gears. 2. Adjust the V. R. so that it is consistent with the value near the centering position.
[Table of Conten ts] [Previous Page] [Next Page] 10. ACCELERATOR & BRAKE In the test mode, if the ACCEL. & BRAKE V.R. valu e is not within the allowable range, an adjustment of V.R. installation position, or a replacement of V.R. is needed. Also, grease the MECHA's shafts and sliding portions once every 3 months.
Pa g e 2 of 2 Volume 7/12/2005 htt p ://www.sauservice.com/manuals/Da y tona%20Folder/ DDhtml/DD35.html.
[Table of Conten ts] [Previous Page] [Next Page] METHOD OF V.R. ADJUSTMENT 1. Loosen the 2 screws which secure the V.R. BRACKET, move the V.R. BRACKET and disengage the gears. 2. Cause the V.R. value to match with the value obtained when the pedal is released.
FIG. 11.1 Pa g e 2 of 2 4 S p eed Shifter: Removin g 7/12/2005 htt p ://www.sauservice.com/manuals/Da y tona%20Folder/ DDhtml/DD36.html.
[Table of Conten ts] [Previous Page] [Next Page] 11-2 REPLACEMENT AND ADJUSTMENT OF SWITCH Method of replacement 1. Disconnect the wiring connector of the SW to be replaced. 2. Take off the 2 screws which secure the BRAC KET (SW BRACKET A & B) to which the SW is attached, and remove the SW togeth er with the bracket.
FIG. 11.3 Adjustment to be made at the time of installing SW BRACKET A 1. Shift to the first or second gear. 2. At this time, secure SW bracket A with 2 scre ws in a manner so that the SW attached to SW Bracket A is caused to be ON. Pa g e 2 of 2 Re p lacin g the Switch 7/12/2005 htt p ://www.
[Table of Conten ts] [Previous Page] [Next Page] 11-3 GREASING Apply grease to the following point s once every 3 months as a standard. Also, note that RUBBER RING 70 is not of an oil-resistant type and is susceptib le to a quality deterior ation if oil atta ches.
[Table of Conten ts] [Previous Page] [Next Page] 12. COIN SELECTOR HANDLING THE COIN JAM Even when the REJECT button is pressed, if the coin is not rejecte d, open the coin chute door and open the selector gate. After removing the jammed coin, put a normal coin in and check to see that the selector correctly functions.
N OTE: Absolutely do not apply machine oi l, etc. to the coin selector. After cleaning the coin selector, insert a regular coin in the normal work ing status and ascertain that the selector correctl y functions. Pa g e 2 of 2 Coin Selecto r 7/12/2005 htt p ://www.
[Table of Conten ts] [Previous Page] [Next Page] 13. PROJECTOR CAUTION! z Since the Projector scree n is su sceptible to damage, pay careful attention to its handling.
[Table of Conten ts] [Previous Page] [Next Page] 13-2 HITACHI PROJECTOR HITACHI PROJECTOR CONTROL PANEL STATIC CONVERGENCE ADJU STM ENT N OTE: Do not touch the right-hand side Convergence Adjustment SW. This SW is used for dynamic convergence adjustment which is rather complicated and the adjustment's visual effect is almost unnoticeable.
[Table of Conten ts] [Previous Page] [Next Page] 13-3 MITSUBISHI PROJECTOR MITSUBISHI PROJECTOR CONTROL PANEL 1. For the Convergence adjustment mode, pr ess the test mode on/off key (12).
[Table of Conten ts] [Previous Page] [Next Page] 14. REPLACING THE FLUORESCENT LAMP In a manner as shown below, remove the parts and replace the fluorescent lamp. FIG. 14 15. PERIODIC CHECK The items listed below require pe riodic check and maintenance to re tain the performance of this machine and to ensure safe business operation.
[Table of Conten ts] [Previous Page] [Next Page] 16. TROUBLESHOOTING In case a problem occurs, first ch eck wiring connector connections. PROBLEMS CAUSE COUNTERMEASURES When the main power is not on, the machine is not activated. The p ower is not ON.
strength is insufficient. POWER ON CHECK not p erformed correct l y . b ack on again. Complete the POWER ON CHECK. V. R. position deviated, or V. R. malfunctionin g . Adjust or replace the V. R. (see Sec. 9). Reaction mecha's secular chan g e. Change DRIVE BD DIP SW setting (see Sec.
[Table of Conten ts] [Previous Page] [Next Page] 17. GAME BOARD 17-1 REMOVING THE BOARD To replace the IC BD (such as Game BD, Drive BD, etc.), or to change DIP SW settings, take out the IC BD by using the following procedure: 1. Turn the MAIN SW off.
Pa g e 2 of 2 Removin g the Game Boar d 7/12/2005 htt p ://www.sauservice.com/manuals/Da y tona%20Folder/ DDhtml/DD46.html.
[Table of Conten ts] [Previous Page] [Next Page] 17-2 COMPOSITION OF GAME BOARD 17-3 INPUT AND OUTPUT RELATIONS DAYTONA USA DX No. PART No. DESCRIPTION 1 837-10072 CGT VIDEO BD COM 2 837-10071 CGT CPU.
[Table of Conten ts] [Previous Page] [Next Page] 18. DESIGN RELATED PARTS FIG. 18 Pa g e 1 of 1 Desi g n Related Parts 7/12/2005 htt p ://www.sauservice.
Parts Index (1) TOP ASSY DAYTONA DX 50 (2) ASSY PTV DYN-0500 52 (3) ASSY BILLBOARD DYN-0550 54 (4) ASSY FRONT PANEL DYN-0600 56 (5) ASSY MASK MGL-1150 57 (6) ASSY FRONT CABINET DYN-1000 58 (7) ASSY SU.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] 19. PARTS LIST (1) TOP ASSY DAYTONA DX Pa g e 1 of 1 Parts List: To p Ass y Da y tona Dx 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (2) ASSY PTV (DYN-0500) Pa g e 1 of 1 Parts List: Ass y PTV 7/12/2005 htt p ://www.sauservice.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (3) ASSY BILLBOARD (DYN-0550) Pa g e 1 of 1 Parts List: Ass y Billboar d 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (4) ASSY FRONT PANEL (DYN-0600) ITEM NO. PART NO. DESCRIPTION 1 DYN-0601 FRONT PANEL 2 DYN-0602 SERVICE DOO R 3 DYN-0604 SIDE BRKT 5 DYN-.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (5) ASSY MASK (MGL-l150) ITEM NO. PART NO. DESCRIPTION 1 MGL-1102 TV MAS K 2 MGL-1151 SLIT PLATE 3 MGL-1152 MASK SIDE HOLDE R 201 012-F00408-OB TAP SCR FH BLK 4 X 8 202 000-F00410 M SCR FH M4 X 10 Pa g e 1 of 1 Parts List: Ass y Mas k 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (6) ASSY FRONT CABINET (DYN-1000) Pa g e 1 of 1 Parts List: Ass y Front Cabinet 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (7) ASSY SUB CABI FRONT (DYN-1001) Pa g e 1 of 1 Parts List: Ass y Sub Cabi Front 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (8) ASSY FIBER CONNECTOR (DYN-1050) ITEM NO. PART NO. DESCRIPTION 1 DYN-1051 OPT CONNECTOR BRKT 2 421-7515 STICKER FIBER CABLE TX/RX 101 211-5479 CONN OPT JOINT 201 000-P00312-W M SCR PH W/FS M3 X 12 Pa g e 1 of 1 Parts List: Ass y Fiber Connecto r 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (9) AC UNIT (DYN-1080) Pa g e 1 of 1 Parts List: AC Unit 7/12/2005 htt p ://www.sauservice.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (10) ASSY COINCHUTE TOWER (DYN-1100) Pa g e 1 of 1 Parts List: Ass y Coinchute Towe r 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (11) SW UNIT (DYN-1150) ITEM NO. PART NO. DESCRIPTION N OTE 1 DYN-1151 SW BRACKET 2 421-8498 STICKER SW UNIT DYN DX 101 220-5179 VOL CONT.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (12) ASSY CONTROL PANEL (DYN-1200) Pa g e 1 of 1 Parts List: Ass y Control Panel 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (13) ASSY TWEETER L (DYN-1220) ITEM NO. PART NO. DES CRIPTION 1 DYN-1203 TWEETER NET 2 DYN-1206 TWEETER BRKT L 101 130-5112 TWEETER 8 OHM.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (13) ASSY TWEETER R (DYN-1230) ITEM NO. PART NO. DES CRIPTION 1 DYN-1203 TWEETER NET 2 DYN-1206 TWEETER BRKT R 101 130-5112 TWEETER 8 OHM.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (15) ASSY HANDLE MECHA (DYN-1250) ITEM NO. PART NUMBER DESCRIPTION Pa g e 1 of 3 Parts List: Ass y Handle Mech a 7/12/2005 htt p ://www.sauservice.com/manuals/Da y tona%20Folder/ DDhtml/DD72.
1 DYN-1251 HANDLE BASE 2 DYN-1252 BASE LID 3 DYN-1253 HANDLE SHAFT 4 DYN-1254 DRIVE PULLEY 5 DYN-1255 HANDLE PULLEY 6 DYN-1256 CLUTCH PULLEY A 7 DYN-1257 CLUTCH PULLEY B 8 DYN-1258 MOTOR BRACKET 9 DYN.
106 601-6172 GEAR 48 107 601-6959 GEAR 64 108 601-7847 TIMING BELT (150 5M 550) 109 601-7488 TIMING BELT (100 5M 750) 110 601-7849 PARTICLE CLUTCH BRAKE 111 310-5029-F20 SUMITUBE F F20MM 112 601-0460 .
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (16) ASSY VIRTUAL BUTTON (DYN-1280) ITEM NO. PART NO. DESCRIPTION 1 DYN-1231 VR SW BRKT 2 171-647SB PC BD LIGHTING SW x 5 101 212-5205-12.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (17) ASSY ACCEL & BRAKE (DYN-1300) Pa g e 1 of 1 Parts List: Ass y Accel & Brake 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (18) ASSY REAR CABINET (DYN-2000) ITEM NO. PART NO. DESCRIPTION 1 DYN-2100 ASSY REAR CABI UPPE R 2 DYN-2200 ASSY REAR CABI LO WE R 3 DYN-2300 ASSY SHIELD CASE 201 000-P00530-S M SCR PH W/S M5 X 30 202 068-552016 FLT WSHR 5.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (19) ASSY REAR CABI UPPER (DYN-2100) Pa g e 1 of 1 Parts List: Ass y Rear Cabi U pp e r 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (20) ASSY SUB CABI REAR U (DYN-2101) Pa g e 1 of 1 Parts List: Ass y Sub Cabi Rear U 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (21) ASSY SEAT (DYN-2130) SLIDE RAIL ASSEMBLY DETAILS NOTE: The parts marked with (*) shown above are the components of (101) or (102) as applicable.
205 060-S00800-OB SPR WSHR BLK M8 206 000-T00412-OB M SCR TH BLK M4 X 12 207 068-441616-OB FLT WSHR BLK 4.4-16 X 1.6 Pa g e 2 of 2 Parts List: Ass y Seat 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (22) ASSY 4 SPEED SHIFTER (DYN-2150) Pa g e 1 of 1 Parts List: Ass y 4 S p eed Shifte r 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (23) ASSY REAR SPEAKER (DYN-2190) ITEM NO. PART NO. DESCRIPTION 1 DYN-2191 SPEAKER BRACKET REA R 101 130-5096 SPEAKER BOX SERVO 102 601-0.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (24) ASSY REAR CABI LOWER (DYN-2200) Pa g e 1 of 1 Parts List: Ass y Rear Cabi Lowe r 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (25) ASSY SUB CABI REAR L (DYN-2201) Pa g e 1 of 1 Parts List: Ass y Sub Cabi Rear L 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (26) ASSY SHIELD CASE (DYN-2300) Pa g e 1 of 1 Parts List: Ass y Shield Case 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (27) ASSY PWR SPLY (DYN-4000) Pa g e 1 of 1 Parts List: Ass y Pwr S p l y 7/12/2005 htt p ://www.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] (28) ASSY ELEC (DYN-4100) Pa g e 1 of 1 Parts List: Ass y Elec 7/12/2005 htt p ://www.sauservice.
[Table of Conten ts] [Parts Index] [Previous Page] [Next Page] 20. WIRE COLOR CODE TABLE THE WIRE COLOR CODE is as follows: Wires other than those of any of the above 5 si ngle colors will be displayed by 2 alphanumeric characters.
An important point after buying a device Sega DLX (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Sega DLX yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Sega DLX - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Sega DLX you will learn all the available features of the product, as well as information on its operation. The information that you get Sega DLX will certainly help you make a decision on the purchase.
If you already are a holder of Sega DLX, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Sega DLX.
However, one of the most important roles played by the user manual is to help in solving problems with Sega DLX. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Sega DLX along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
