Instruction/ maintenance manual of the product 120V Schumacher
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PLASMA CUTTER USER’S GUIDE GUIDE DE L ’UTILISA TEUR Form 00-99-000377/1003 98026051, 98026052, 98026069, 98026070 © 2003 1.
SAFETY INFORMATION The following safety information is provided as a guideline to help you operate your new cutter under the safest possible conditions. Any equipment that uses electrical power can be potentially dangerous to use when safety or safe handling instructions ar e not known or not followed.
• Do not modify any wiring, ground connections, switches, or fuses in this cutting equipment. • Wear welding gloves to help insu late hands from welding circuit.
FIRE HAZARDS WARNING FIRE OR EXPLOSION CAN CAUSE DEATH, INJURY, AND PROPERTY DAMAGE! To reduce risk of death, injury, or property damage from fire or explosion, read, understand, and follow the following safety instru ctions.
in ANSI standard #Z49.1. If ventilation is not adequate to exchange all fumes and gasses generated during the cutting process with fresh air, do not cut unless you and all bystanders are wearing air-supplied respirators.
NOISE HAZARDS WARNING PLASMA ARC CUTTING NOISE CAN DAMAGE HEARING! To reduce the risk of hearing loss from plasma arc cutting noise, read, understand and follow the following safety instructions.
SOMMAIRE DES CONSIGNES DE SÉCURITÉ Les consignes de sécurité suivantes vous sont four nies à titre de lignes directrices pour vous aider à utiliser votre nouvelle découpeuse de la manière la plus sure qui soit.
INFORMATION SUR LES CHAMPS ÉLECTROMAGNÉTIQUES AVERTISSEMENT Le courant de soudage, pendant son passage dans le s câbles de soudage, causera des champs électromagnétiques.
RISQUES D’INCENDIE AVERTISSEMENT LES INCENDIES OU LES EXPLOSIO NS PEUVENT ETRE MORTELS, PROVOQUER DES BLESSURES CORP ORELLES, ET CAUSER DES DOMMAGES MATÉRIELS! Afin de réduire les risques d’acci.
• Couvrez les murs, les plafonds et les sols c onstitutes de matériaux inflammables avec des couvertures ou protections résistantes à la chaleur. • Inspectez l’aire de découpe afin de vous assurer qu’elle ne présente ni étincelles, ni métal ou scories en fusion, ni flammes avant de vous en éloigner.
• N’exposez pas les bouteilles à une chaleur ex cessive, des étincelles, des particules en fusion, des flammes, etc. Les bouteilles de gaz soumises à une temperature supérieure à 130°F (55°C) doivent être refroi dies par vaporisation d’eau.
RISQUES DE PERTE AUDITIVE AVERTISSEMENT LE BRUIT RÉSULTANT DE LA DÉCO UPE AU PLASMA PEUT CAUSER UNE PERTE AUDITIVE ! Afin de réduire les risques de surdité à la suite de la découpe au plasma, lisez attentivement les consi gnes de sécurité suivantes pour bien les comprendre et observez-les.
INTRODUCTION DESCRIPTION Your new plasma arc cutter has been designed to cu t any electrically conductive material in applications such as maintenance shops, service st ations, van conversion s hops, auto restoration and salvage operations, etc.
WARNING ELECTRIC SHOCK CAN KILL! FIRE CAN KILL, INJURE, AND CAUSE PROPERTY DAMAGE! • To reduce the risk of electric sho ck and fire, connect only to properly grounded and fused outlets. • Never alter the AC power cord provided on the welder. Never alter an extension cord or extension cord plugs.
CONTROLS & THEIR FUNCTIONS 1. POWER OUTPUT INDICATOR When lit, this LED indicates that power is available for cutting. 2. ALARM INDICATOR When lit, this LED indicates that one of the alar ms has triggered. At the same time the digital display (Ref.
DISPLAY ERROR or PROBLEM CORRECTION/RESET LHF Inverter error/malfunction Turn the unit OFF and then ON again. If this condition persists, contact Technical Service 4. Digital Display Function LED This LED indicates what function the digital displa y is indicating – Volts, Amps, or Air Pressure (bar) 5.
PLASMA TORCH CONSUMABLE PARTS During the cutting process, the parts on the end of the torch are slowly consumed. To prevent premature consumption of some torch parts and to pr event damage to the torch itself, it is necessary to replace the consumable parts in a timely m anner.
CONNECT WELDER GROUND Attach the ground clamp to the work piece making sure that the work piece is cleaned of dirt, oil, rust, scale, oxidation, and paint at the point of connection. It is best to connect the ground clamp directly to the work piece and as close to the cut as possible.
TROUBLESHOOTING The following TROUBLESHOOTING information and tabl es are provided as a guide to help resolve some of the more common problems that coul d be encountered.
REPLACEMENT PARTS LIST 20.
Reference Number Part Number 120 Volt Models Part Number 230 Volt Models Description 01 9807600546 9807600543 CIRCUIT BOARD CE 22662 08 POWER CORD 09 9807600400 9807600400 POWER CORD STRAIN RELIEF 10 .
Reference Number Part Number Description 01 9807600519 TORCH BODY 03 92503 ELECTRODE STANDARD 04 92504 ELECTRODE EXTENDED (opt.) 05 92505 AIR DIFFUSER 07 92501 NOZZLE STANDARD 08 92502 NOZZLE EXTENDED (opt.) 09 92506 NOZZLE CAP 10 92507 WIRE STANDOFF 11 92508 TORCH ROLLER STANDOFF (opt.
MANUFACTURER’S LIMITED WARRANTY The manufacturer warrants that it will repair, at no charge for parts or labor, the Plasma Cutter or components, proven defective in material or wo rkmanship, during .
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An important point after buying a device Schumacher 120V (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Schumacher 120V yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Schumacher 120V - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Schumacher 120V you will learn all the available features of the product, as well as information on its operation. The information that you get Schumacher 120V will certainly help you make a decision on the purchase.
If you already are a holder of Schumacher 120V, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Schumacher 120V.
However, one of the most important roles played by the user manual is to help in solving problems with Schumacher 120V. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Schumacher 120V along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center