Instruction/ maintenance manual of the product RSL-382S Royal Sovereign
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Roll Laminator Service Manual MODEL:RSL-2702S/RSL-382S 451-8 24B/9L,Nonhyeon-dong,Namdong-Ku,Incheon city,KOREA TEL:032) 822-0414 FAX:032)820-7105 A/S:080)262-8464 www.
3 ~ 3 4 ~ 10 4 ~ 6 6 ~ 7 7 ~ 9 9 ~ 10 11 ~ 11 12 ~ 14 12 ~ 12 13 ~ 13 13 ~ 13 13 ~ 13 13 ~ 13 13 ~ 14 14 ~ 14 15 ~ 16 17 ~ 19 20 ~ 25 26 ~ 29 30 ~ 33 2.5) Poor Lamination Quality ……………………………………………………… … 2.1) Rollers Not Heatin g …………………………………………………………… 2.
1. Safety Precautions Safety Precaution 1 Failure to comply any of the following safety procedures could result in serious injury. Please read the instructions carefully and keep for future reference. 1. Only a licensed electrician should install wiring and outlet for the laminator.
Note: While repairing: a. Make sure the power plug is unplugged from the power outlet. b. Open both side covers and rear cover. c. Be sure to follow the steps below in order. 2.1 Rollers Not Heating 1. Improper laminating mode. 2. Heating wire is not connected to the main PCB.
3. Blown (burnt) upper and/or lower wire fuse (T/Fuse). a. Replace the T/Fuse wire located on the left-hand side. 4. Defective Bi-Metal. a. Replace the Bi-Metal 5. Defective heater. a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater.
a. Replace the PCB Main. 2.2) Rollers Over Heating 1. Lower and upper heat sensors are reversed on the PCB Main. 1. Wires for lower and upper heat sensors are reversed on the main PCB. a. Reverse the heat sensors. a. Replace the T/Fuse wire located on the left-hand side.
3. Defective heater. a. Test continuity of the heater. If it fails, replace the heater. b. Glass tube that surrounds heating coil is broken – replace the heating element. a. Replace the PCB Main. 2.3) Rollers Not Running 1. No power to the unit. 2. Emergency switch is engaged.
3. Opened safety cover. a. Close the safety cover and double check to insure that the safety cover switch is engaged. Note: By closing the safety cover, it engages the safety cover switch. 4. Opened Front Table Switch. a. Properly position the front table to engage the switch.
7. Blown motor fuse. a. Replace the motor fuse located above the main power switch. 8. Defective main motor. a. Replace the main motor. 9. Defective main PCB. a. Replace the main PCB. 2.4) No Main Power 1. No electricity. 2. Blown main fuse. 3. Disconnected main power wires.
3. Disconnected main power wires. a. Check that the main power wires are properly connected. 4. Transformer is defective a. Replace the transformer. 8 10 Main Fuse Main Power Wires Transformer.
Problem: Straight wave lines across the output. Cause: Excessive front roller pressure. Measure: Loosen the front roller pressure. Problem: Concave waves in the lamination. Cause: Excessive rear (pulling) roller pressure. Measure: Loosen the rear back roller pressure.
Note: While replacing parts: a. Make sure the power plug is unplugged from the power outlet. b. Open both side covers and rear cover. 3.1 Replacing the Right Cover. a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2).
3.3 Replacing Rear Cover a. Take off the left and right covers. b. Take out the four screws from frames,two screws of each side(Figure 5,Figure 6) 3.4 Replacing the Main PCB a. Remove the rear cover and label all the wires before unplugging from the Main PCB.
c. Take out the broken heater. Figure 11 Note: a. When inserting the heater into the roller, rotate the heater slightly and push the rod in gently. b. Use an air blower to blow out the broken pieces of heating rod. (Please ensure that no one is standing on the other side.
4.1 Adjusting Take-up Shaft Speed 1.Main rollers and take-up shaft speed is not synchronized. Adjust take-up shaft speed,by loosenning or tightenning the knob According to label-take up. 4 .2 Adjusting front and rear rollers when the machine is running, check tha t the top and the bottom films are fed in without any wrinkles.
14 4 .Laminating Test – Laminate samples with different thickness of substrates. 5. Check above steps 2 through 4 with 3mil & 5mil films. Figure C.
RSL-2702S Part lis t No. Part No. Part Nam e Remar k 1 013LR2012F FRAME-SENSOR 2 013LR2087A FRAME-L 3 013LR2088A FRAME-R 4 013LR3002K FRAME-CUTTER 5 013LR3009A FRAME-REAR 6 013LR3021A PLATE-MIDDLE 7 0.
RSL-2702S 51 122LR4050A BUSH-ROLLER LAMI,LO-RIGHT ASS'Y 52 124LR4005A CAM 53 124LR4006A 1"CORE 54 125LR4001A HANDLE-TENSION 55 125LR4003B LEVER-PRESSURE 56 125LR4004A SHAFT-TENSION 2 57 125L.
RSL-2702S 102 23200X002A SUPPORT-PCB 103 23300X001A BUSHING-CORD 104 32500X0005 FUSE-MAIN 104-1 32500X0008 FUSE-MAIN 105 34000S011A POWER TRANSFORMER 106 350LR3022A PCB-SUB ASS'Y 107 350LR3036C P.
RSL-382S Part lis t No. Part No. Part Nam e Remar k 1 013LR2012G FRAME-SENSOR 2 013LR2087A FRAME-L 3 013LR2088A FRAME-R 4 013LR3002H FRAME-CUTTER 5 013LR3035A FRAME-REAR 6 013LR3036A PLATE-MIDDLE 7 01.
RSL-382S 51 122LR4050A BUSH-ROLLER LAMI,LO-RIGHT ASS'Y 52 124LR4005A CAM 53 124LR4006A 1"CORE 54 125LR4001A HANDLE-TENSION 55 125LR4003B LEVER-PRESSURE 56 125LR4004A SHAFT-TENSION 2 57 125LR.
RSL-382S 109 033LR4002A WASHER-BI METAL 110 36400X002B SWITCH-MAIN 111 36400X014B MICRO S/W 112 36600X001A FUSE-HOLDER 113 380LR4001A POWER CORD 113-1 380LR4003A POWER CORD 113-2 380LR4007A POWER CORD.
Frame L Frame R Frame, Roller and Other View Wire, Front Table ,Film Shaft and Control PCB 6. Explode View 21 Explode View.
RSL-2702S Expolde View 22 1 013LR201 2F FRAME-SENSOR 2 013LR208 7A FRAME-L 3 013LR208 8A FRAME-R 4 013LR300 2K FRAME-CUTTER 5 013LR300 9A FRAME-REAR 6 013LR302 1A PLATE-MIDDLE 7 013LR307 5A BASE-FRONT.
Frame - L 23 2 013LR 2087A FRAM E-L 15 021LR 0001A C OVER- L 16 021LR 2008A COVER-TA KE UP ,L 22 021LR 4001A LIMIT SW ITCH COVER 27 026LR 4006A F OOT 32 11200 4001D N UT 38 12200 X009A DU BUSH 41 1220.
Frame - R 24 3 013LR20 88A FRAME -R 17 0 21LR2013A COVER -TAKE UP,R 20 0 21LR3018A CO VER-R 23 0 23LR3005A BU TTON-F UNC 25 0 23LR4004A KN OB-TEN SION 26 0 23LR4007A KN OB-LEV EL 27 0 26LR4006A FO OT .
Frame, Roller and Other View 25 1 013LR2 012F FRAME -SENSO R 2 013LR2 087A FRAME -L 3 013LR2 088A FRAME -R 4 013LR3 002K FRAME -CUTTE R 5 013LR3 009A FRAME -REAR 6 013LR3 021A PLATE -MIDDL E 7 013LR3 .
Wire, Film Shaft,Ass'y-Auto 26 29 11 1LR4004A BOL T-CORE 36 12 0LR4014A SHAFT- TAKE U P 45 12 200X034A DU BUS H 53 12 4LR4006A 1"C ORE 113 380CR 4003A POWER COR D 113-1 380CR 4004A POWER COR.
RSL-382S Expolde View 27 1 013LR2012G FRAME-SENSOR 2 013LR2087A FRAME-L 3 013LR2088A FRAME-R 4 013LR3002H FRAME-CUTTER 5 013LR3035A FRAME-REAR 6 013LR3036A PLATE-MIDDLE 7 013LR3069A BASE-FRONT 8 013LR.
Frame - L 28 2 013LR20 87A FRAME-L 15 021L R0001A CO VER-L 16 021L R2008A COVER -TAKE UP,L 22 021L R4001A LIMIT SWITC H COVER 27 026L R4006A FO OT 32 1120 04001D NU T 38 1220 0X009A DU BU SH 41 1220 0.
Frame - R 29 3 013LR2088A FRAME-R 17 021LR2013A COVER-TAKE UP,R 20 021LR3018A COVER-R 23 023LR3005A BUTTON-FUNC 25 023LR4004A KNOB-TENSION 26 023LR4010A KNOB-LEVEL 27 026LR4006A FOOT 37 12200X005A BEA.
Frame, Roller and Other View 30 1 013LR2012G FRAME- SENSOR 2 013LR2087A FRAME- L 3 013LR2088A FRAME- R 4 013LR3002H FRAME- CUTTER 5 013LR3035A FRAME- REAR 6 013LR3036A PLATE- MIDDLE 7 013LR3069A BASE-.
Wire, Front Table, Film Shaft 31 29 111LR4004A BOLT-CORE 36 120LR4014C SHAFT-TAKE UP 45 12200X034A DU BUSH 53 124LR4006A 1"CORE 113 380LR4001A POWER CORD 113-1 380LR4003A POWER CORD 113-2 380LR40.
7. RSL-2702S,RSL-382S Wire Diagram 32.
1. Wire Main. 6. Wire Up Heater. 2. Wire Sensor Up 7. Wire Fan(2EA) 3. Wire Sensor Low 8. Wire Power Transformer In 4. Wire Power 9. Motor wires 5. Wire Low Heater 10.
<SUB PCB and Frame-R Heater Layout> 34 SUB PCB Wire Bimetal Wire Up Heater Wire Lo Heater Bimetal(145 ℃ ) Wire Up Sensor Power Cord Fuse Main Power cord Wire power Wire-Fuse Motor.
35 <MICRO SWITCH and Frame-L Heater Layout> Wire F/Fuse (133 ℃ ) Bimetal (130 ℃ ) Wire F/Fuse (133 ℃ ) Safety Cover Micro S/W Front Table Micro S/W Wire Bimetal Wire Motor Wire Safety S/W.
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If you have not bought Royal Sovereign RSL-382S yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Royal Sovereign RSL-382S - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Royal Sovereign RSL-382S you will learn all the available features of the product, as well as information on its operation. The information that you get Royal Sovereign RSL-382S will certainly help you make a decision on the purchase.
If you already are a holder of Royal Sovereign RSL-382S, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Royal Sovereign RSL-382S.
However, one of the most important roles played by the user manual is to help in solving problems with Royal Sovereign RSL-382S. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Royal Sovereign RSL-382S along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
