Instruction/ maintenance manual of the product RSL-380 Royal Sovereign
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MODEL: RSL-2701 RSL-2701U RSL-380 ROLL LAMINATOR SERVICE MANUAL www.royalsovereign.com.
3 ~ 3 4 ~ 10 4 ~ 6 6 ~ 7 8 ~ 9 9 ~ 10 11 ~ 11 12 ~ 18 12 ~ 12 13 ~ 13 13 ~ 14 14 ~ 14 15 ~ 15 15 ~ 16 16 ~ 17 17 ~ 18 19 ~ 19 20 ~ 23 24 ~ 34 35 ~ 38 4.Adjustments …………………………………………………………………………………… 3.
3 1. Safety Precautions 3 Failure to comply a ny of the follo wing safety pro cedures could result in serious injury. Please read the instructions carefully and keep for future reference. 1. Only a licensed electrician should install wiring an d outlet for the lamin ator.
4.
2.1 Rol ler s Not Heat ing 1. The wire c onnect or fro m the heat er is disco nnect ed with MAI N PCB.(exce pt RSL-380 ) 2. The Wir e-Temp Fu se is disco nnected. 3. The Ma in Fuse i s defective.( except R SL-380) 4. The Bi -metal is defec tive. 5. The heat er in th e roller is defec tive.
2 The Wire-Tem p Fuse is disc onnected 1) Test if the Wir e-Temp Fu se is disco nnected w ith Mult i-test er. 2) If disc onnect ed, replace it with new o ne. 3. MAIN FUSE is disconnected.( except RSL- 380) 1) Test i f the Main Fus e is di sconnecte d with Mul ti-teste r.
5. The heater in t he roller is defective. 1) Test i f the he ater is di sconnected with Mul ti-teste r. 2) If disc onnect ed, replace it with new o ne. Replace Main PCB with ne w one according to How to replace Main P CB only when a ll of the abo ve mention ed heater wi re, wire ther mal fuse, heater a nd Bi-me tal are norm al.
1) Dis assemble the R ight co ver. (Refer to how t o replac e Cover- R.) 2) Disassemble the Bracket-Sensor with Sensor ass'y . Test if the Senso r ass'y is disconn ected with Mult i-tester. Again, Attach The Bracket- Sensor as the prope r positi on.
1) Dis assemble the R ight an d the Left c over. (R efer to ho w to repla ce Cover .) 2) Disassemble the Bracket-Sensor with Sensor ass'y . Test if the Senso r ass'y is disconn ected with Mult i-tester. 1) Test if the wir e thermal fu se is disco nnect ed with Mult i-test er.
2.3 Rol ler s Not Runni ng 1. Safety cover is not in pro per position. 2. Wire-Motor's connector is di sconnected. 3. Film is jammed on the ro llers. 4. Main PC B is defec tive. 5. Ma in motor is defec tive. Before troubleshooting, be sure to di sassemble the Right cover ,the Left cover an d the Rear cover.
3. Film is jam med on the roller s. 1) Fir st press r everse but ton. 2) Pull jamme d film slowl y to the b ack of the m achine. 3) If you feel film is jam med again , stop pres sing rever se butt on. 4) pres s run button, and then pul l jamm ed fil m to the b ack of the m achine.
2. Main fuse is discon nected.(except RSL-380) 1) Test i f the main fuse is d isconnec ted with Multi-tes ter. 2) If disc onnect ed, replace it wit new one. 3. Wire-AC IN i s not connected with Main PCB.(except RSL-380) 1) Check i f the Wire -AC IN are conn ected corr ectly.
13 2.5 Poor Laminat ion Quali ty Problem: Straig ht wave line s across th e outp ut. Cause: Exces sive fr ont rol ler pr essu re. Measure: Loosen the front roller pressure. Problem: Concav e wave s in th e lamin ation. Cause: Exces sive rea r (pu llin g) rol ler pr essur e.
Turn o ff the switch of the machine and then pull out the pow er cord plug from the electr ical outlet. 3.1. Right Cover 1) Unfasten 4 scre ws holding the Right cover and dis assemble the Right co ver. <RSL-2701/2701U> <RSL-380> 2) Pull out th e male connector f rom the Sub -PCB .
3.2. Left Cover 1) Unfasten 2 nu ts holding the Knob Tension 2) disassemble the Knob -Tension. 3) Unfasten 4 scre ws holding the Left cover and disassem ble the Left cover . 4) How to ass emble is the reverse order of how to disassem ble , 3)→2)→1 ).
3) Disassemble Wire connect to M AIN S/ W, POWER CORD. 4) Disas semble MAIN S/W an d POWER CORD. 5) How to assemble is the reve rse order of how to disassemble , 4)→3)→2)→1) . 3.4. Main PCB 1) Pull out a ll the connectors from th e main PCB . 2) Detach the main P CB from 4 white plastic supporters.
3.5. Sub PCB 1) Refe r to No 1.(Rep lacement of cover- R) 3.6. Heaters 1) Disassemble both the Right cover and th e Lef t cover (Refe r to No.1, No.2) .
4) Disas semble the Bu sh-Roller , Up holding t he upper heater. < Take of f Bush- Roller, Up from L aminating Roller > 5) Disas semble the l ower an d upper heater fr om the rol ler caut iously 6) How to assemble is the reverse order of how to disassemble , 5)→ 4)→3)→2) →1).
3)a. Disassemb le Frame upp er with Cross Cutte r.(RSL -2701/2701U) b. Disassemble Cross Cutter from th e Frame-C utter.(RS L-380) <RSL-380> 4) Disassemble the Cross Cutte r from the Frame -Upp er.(RSL -2701/2701U ) <RSL-2701/2701U> 5)a. How to assemble i s the reverse ord er of how to disassemble , 4)→3)→2) →1).
3) unfasten th e set screw (sprocke t motor) 4) take out th e sprocket motor from the motor 5) unfasten th e three screws from the motor 6) detach the connector and change the motor 7) How t o ass emble is the r everse o rder of how to disassemble , 6)→5)→4) →3)→2)→ 1).
21 Adjusting Front and Rear Roller when the machine is running, check that the top and the bottom films ar e fed in without any wrinkles. 19 with differen t thickness of s ubstrates. 5. Check above steps 2 through 4 with 3mil & 5mil films. lines indicate that it has less pressure at that point.
P NO. DATE 1 013L R2026A BASE-FRONT A L 6063 013L R2033A 20050317 013L R3075A 20060710 2 026004005A FOOT NATURA L RU BBER 3 013L R2027A BAS E-R EAR AL 6063 013L R2032A 20050317 013L R3076A 20060710 4 .
40 120L R4006A SHAFT-TENSION S45C 41 141L R4025A PLA TE- HOL DER SHAFT S PCC 2.0T 20091201 42 140L R4008A HOLDER-SHA FT FILM S45C 140LR4039A 20091201 43 12200X033A BEARING- RADIA L TRUST NTB1730 17* 30 44 147L R4008A PAD-TENSION LEA THER 1.
81 120L R4008A SH AFT-T ABLE S45C Φ8 82 021L R0002A COVER-R AB S PA- 765 431C 83 350L R3009A PCB-CONTROL ASS'Y FR-4 350L R3037A 20061221 20070420 84 021L R2006A KNOB-CONTROL A BS PA -765 431C 85 032L R3003A INLA Y-CONTROL EU,AU,UK PC T=0.25 85-1 032L R3003B INLA Y-CONTROL JAP,CUL PC T=0.
RSL-38 0 P NO. D ATE 1 013L R3069A BASE- F RONT SPCC 1.5T 2 026004005A FOOT NA TURAL RUBBER 3 013L R3070A BASE -REAR SPCC 1.5T 4 350L R3008C PCB-MAIN A SS' Y EU,AU,KR,CH,UK FR -4 4-1 350LR3008D P.
RSL-38 0 P NO. D ATE SVC P arts List No. Part No. Part Nam e Spec. CHA NGING RE MAR K 41-1 223L R3001E HEATER AS S'Y FCHW 1 24 Ω CUL ,UK 41-2 223L R3001F HEATER AS S'Y FCHW 1 16 .7Ω JAP 42 141L R4019A BRACKET- HEATER,UP SPCC 1.6T 43 141L R4027A STOPP ER-HEATER,UP PPS 147L R4013A 20070702 44 141L R4020A BRACKET- HEATER,L O SPCC 1.
RSL-38 0 P NO. D ATE SVC P arts List No. Part No. Part Nam e Spec. CHA NGING RE MAR K 78 381L R4051A WIRE- HEATER ， LIN K UL 1015 A WG #18 ， BLK 79 141L R4018A BRACKET-SENSOR SPCC 1.
Frame R Frame, Roller and Other View Wire, Front T able ,Film Shaft and Control PCB 6.2 RSL- 380 Explode View Frame R Frame, Roller and Other View Wire, Front T able and Safety Cover 6.
6.1 RSL-2701/2701U Expolde View 25.
Frame - L 26.
Frame - R 27.
Frame, Roller and O ther View 28.
Wir e, P ower core and Cont rol PCB 29.
6.2 RSL-380 Expolde Vi ew 30.
Frame - L 31 11 013LR 3067A FRA M E - L 12 141LR 4017A BRACK E T - P RE S S URE 13 141LR 4035A P L AT E- DU BUS H 14 141LR 4054A BRACK E T L I M I T S W I T CH 15 36400X 014B M I CRO S /W 16 021LR 400.
Frame - R 32 , 44 141LR4020A BRACKET-HEATER,LO 45 141LR4028A STOPPER-HEATER,LO 46 141LR4032A BRACKET-PRESSURE,LAMI 47 141LR4033A BRACKET-PRESSURE,PULL 48 363LR4001E BI-METAL 49 1 31LR4017A SPROCKET-LA.
Frame, Roll er and Ot her Vi ew 33.
Wire , Front Table and Safet y Cover 34 NO Pa r t N/ O P ar t N am e 52 014LR3001B TABLE-FRONT 53 145LR3002A GUIDE-DOCUMENT 54 023LR4002A KNOB-BOLT GUIDE 55 111LR4006A BOLT-GUIDE 56 0 13LR4004A FRAME-.
7. RSL-2701/2701U/380 Wire Diagram 35 AC 100 ~ 120V WIRE DIAGRAM.
36 AC 220 ~ 240V WIRE DI AGRAM.
<Conn ect part> 1. WIRE-M AIN : abo ve ph oto① →con nect SUB PCB. 2. WIRE-M OTOR: abov e phot o ② →conne ct th e motor ma in. 3. WIRE-HEA TER : above p hoto③ → c onnec t HEATER ASS'Y.
<FRAME-R L ayout> ; 100 ~ 120V 1. WIRE-MAI N : above photo ① → conne ct ab ove ph oto "<SUB -PCB Layout >" ① 2. SENSOR WIRE : ab ove ph oto ② → conne ct ab ove ph oto"<SU B PCB Layout >" ② 3. WIRE-HEATER : ab ove ph oto ③ → connect above photo BI-METAL .
An important point after buying a device Royal Sovereign RSL-380 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Royal Sovereign RSL-380 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Royal Sovereign RSL-380 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Royal Sovereign RSL-380 you will learn all the available features of the product, as well as information on its operation. The information that you get Royal Sovereign RSL-380 will certainly help you make a decision on the purchase.
If you already are a holder of Royal Sovereign RSL-380, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Royal Sovereign RSL-380.
However, one of the most important roles played by the user manual is to help in solving problems with Royal Sovereign RSL-380. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Royal Sovereign RSL-380 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
