Instruction/ maintenance manual of the product RCE-560PTR Rinnai
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SERVICE MANUAL RCE-460PTR RCE-560PTR FAN CONVECTOR.
Convector RCE470/670TRE ISO 9001 Model for Quality Assurance in design/development, production , inst allation and servicing, aimed primarily at achieving customer satisfacti on by preventin g nonc onformity at all stages from design through to servicing.
© Copyright Ri nnai Australia Pt y Ltd A.C.N. 005 138 769 A ll rights re served Produc ed by Custom er Tech nical Ser vices Februa ry 2 000 No portion or part of t his manual may be copi ed without prior permission from Rinnai Australia.
Convec tor 46 0/560 PTR ©Rin nai Table of Contents Glossary of Terms .................................................... ..................................... ............ v 1. Introduction ......................................... .................
Conv ector 460/560 PTR - v - ©Ri nnai Glossary of Terms This gl ossary of ter ms and sy mbol s is provid ed to assis t you in un derstan ding some of the lan guage used th roughou t this manu al.
Conve ctor 4 60/560P TR - 1 - ©Rin nai 1. Introduction Development Background Rinnai have developed a Portable Convect or/Air Purifier Space H eater with an air purifying capacity that e xceeds existing models an d meets recent aims to im prove health.
Conve ctor 4 60/560P TR - 2 - ©Rin nai 2. Specifications M odel N o. RCE - 46 0 PTR RCE - 5 60 PTR N a me of appli ance P ortab le Conv ecto r Main Uni t Specificati ons Output 5.5~1 8MJ /h (5.0 k W) 5.5~2 1MJ /h (5.8 1 k W) Dime nsions (mm ) Wi d t h 5 2 0 Dep th 2 1 0 (base 30 5) He i g h t 6 5 0 W eight (Kg) 1 6.
Conve ctor 4 60/560P TR - 3 - ©Rin nai Air P urifier Specification Air P urifier Filter m ethod (initi al efficiency a pprox. 80%) Anti-bacte ria A ctivated C arbon (initi al efficiency approx.
Conve ctor 4 60/560P TR - 4 - ©Rin nai 3. Combustion Specification Basic Combustion Specification Rinnai m odel refer ence RCE-4 60PTR RCE-5 60PTR Gas type NG P ropane LP G(NZ) NG P ropane LP G(NZ) G a s c o n s u m p t i o n ( M J / h ) H i g h 18 18 18 21 21 21 Low 5.
Conve ctor 4 60/560P TR - 5 - ©Rin nai W arm Air Discharge T emperature Distribution - 560PTR (Heater) Conditio ns: <High Com bustio n> Test gas: Natural Measured I nput: 20.90 MJ/h 4,990 kcal/ h Nominal Input: 21.00 M J/h 5,02 0 (Unit ∆ ° C) (Room temp erature 26.
Conve ctor 460 /560 PTR - 6 - ©Rinna i W arm Air Discharge V elocity - 560PTR (Heater) <High> (Unit m/se c) <Low> (Unit m /sec) Conditio ns Convec tion Fan rpm High: 840 r pm Low: 550 rpm Measured at full comb ustion Average air velocity o n High: 3.
Conve ctor 4 60/560P TR - 7 - ©Rin nai W arm Air Discharge T emperature Distribution - 460PTR (Heater) Conditio ns: <High Com bustio n> Test gas: Natural Measured I nput: 18.10 MJ/h 4,320 kcal/ h Nominal Input: 18.00 M J/h 4,30 0 (Unit ∆ ° C) (Room temp erature 26.
Conve ctor 460 /560 PTR - 8 - ©Rinna i W arm Air Discharge V elocity - 460PTR (Heater) <High> (Unit m/se c) <Low> (Unit m /sec) Conditio ns Convec tion Fan rpm High: 800 r pm Low: 550 rpm Measured at full comb ustion Average air velocity o n High: 3.
Conve ctor 4 60/560P TR - 9 - ©Rin nai Air Discharge V elocity (Air Purifier) 4 60/560PTR <Boost> (Unit m/sec) <High> (Unit m/sec) <Medium> (Unit m /sec) <Low> (Unit m/sec) Conditio ns Air Purifi er Fan rpm Boost: 11 00 rpm High: 7 40 rpm Med: 670 rpm Low: 600 rpm Average air velocity o n Boost: 3 .
Conv ector 460/5 60 PTR - 10 - © Rinn ai Noise Level - 460 /560PTR Heater Measurin g method : Accord ing to Jap anese Indust ry Sta ndards Duri ng Combustio n Air Purif ier Measuring m ethod: A ccord.
Conv ector 460/5 60PTR - 11 - ©Rinn ai 4. Dimensions Note: All di mension s are in millimetres.
Conv ector 460/5 60PTR - 12 - ©Rinn ai 5. Installation The following clearance s are recommended for installat ion..
Conv ector 460/5 60PTR - 13 - ©Rinn ai 6. Schematic Diagram.
Conv ector 460/5 60PTR - 14 - ©Rinn ai 7. Cut - Away Diagram.
Conv ector 460/5 60PTR - 15 - ©Rinn ai 8. Operation Principles Control Panel Layout.
Conv ector 460/5 60PTR - 16 - ©Rinn ai Normal Heater Operation • Pr ess the H eat ON / O F F button. • The ON /Comb ustion i ndicator illuminat es gree n, and th e convection motor starts pre- pur gin g. • The Digi tal Display display s the present room temperature.
Conv ector 460/5 60PTR - 17 - ©Rinn ai • If the H eater button is pr essed when t he Timer is in stand-b y mode or during combu stion, the unit will g o into normal OF F mod e.
Conv ector 460/5 60PTR - 18 - ©Rinn ai Automatic Air Purifier Operation 1. Turnin g ON i) Pres s the “Air Purif” butt on. The Fa n Speed “A uto” indica tor will illu minate an d the Air Pu rifier fan w ill rotate on H igh. The Dus t Indicator wil l illumina te green.
Conv ector 460/5 60PTR - 19 - ©Rinn ai 9. Main Componentry Safety De vices Incomplete Combustion Prevention The Incomplet e Combu stion Prev enti on Dev ice senses flame temperature using a sensor with a thermocouple. Thermocouples are widely used as bu rner safety devices.
Conv ector 460/5 60PTR - 20 - ©Rinn ai Sensor Sp ecificat ion “Drop Out ” = Time u ntil the gas is cut off af ter flame failure. Sensing voltage varies de pending on gas type.
Conv ector 460/5 60PTR - 21 - ©Rinn ai Surge Protect ion Va l v e s Solenoid V alve Modulating V alve Glass Fuse 3 A mp Solenoi d V a lve 1 Solenoi d V alve 2 Single S eated Va l v e V oltage D C90 V.
Conv ector 460/5 60PTR - 22 - ©Rinn ai Electrical Note: Air flo w rate is measu red using a duct. Fan speed is measured using a f inished prod uct during a ir purifier operatio n.
Conv ector 460/5 60PTR - 23 - ©Rinn ai Operating Principle s 1 . An air current is created by the heat generated from heater resistance guiding the surrou nding unclean air into the area where the d etector is. 2. The lens p rojects infr a-red light around t he detector .
Conv ector 460/5 60PTR - 24 - ©Rinn ai.
Conv ector 460/5 60PTR - 25 - ©Rinn ai 10. Operational Flow Chart H eater ON Power Point ON I II ON/OFF SW. Normal No Yes No No Yes O N /O FF s w. O N Yes Operation/Comb. Ind. Illuminates (Green) Display time 6 Room temp. A R . F d e t ec ti on sw.temp.
Conv ector 460/5 60PTR - 26 - ©Rinn ai Heater OFF ON/OFF Switch OFF Display Room Tem p . 6 Time SV1 SV2 OFF Mod. valve OFF C.M. ( med ) ON C.M. OFF OFF TIMER O N /O FF s wi tc h O N Air volume indica.
Conv ector 460/5 60PTR - 27 - ©Rinn ai 11. Error Code Messages Error Code Messages * If the sa fety devices act ivate while either (or bo th) the heater and a ir purifier are o perating , both will cease operating. * When t he unit is off, pres s the “over ride” and “ ∨ ” but tons simu ltaneous ly for at least 2.
Conv ector 460/5 60PTR - 28 - ©Rinn ai Memory Function for Maintenance Data The 5 m ost recent err or message s and the estima ted time of com bustio n, combust ion frequ ency, estimated t ime of air purifier operation, and air purif ier operation tim e are stored, as well as E 2 PROM.
Conv ector 460/5 60PTR - 29 - ©Rinn ai E 2 PRO M data will no t be erased dur ing a powe r failure. H owever, this da ta is divided into 2 groups where one of the groups of d ata can be reset at th e external con trol pads.
Conv ector 460/5 60PTR - 30 - ©Rinn ai The unit w ill go into Test Mode w h en the Tes t Switch is s witched O N while th e unit is op erating. The unit will go in to each o f the followi ng mod es during Test Mode : Low Pressure Mode , High Pressure Mode, Deci sion Lev el Adjust ment Mode, and Sensitive Selec tion Mode.
Conv ector 460/5 60PTR - 31 - ©Rinn ai <LED display duri ng Test /Adjus tment Mod e> 1 . Duri ng Gas Conversion Mode (lef t side of d ispla y) 2. Duri ng T est M o de The firs t and second digits o f the LED d isplay t he level. The t hir d and fo urth dig its of the LED dis play the e nter ed da ta.
Conv ector 460/5 60PTR - 32 - ©Rinn ai 5. S tandard Level M ode A functio n called “factory m ode”* has been added to con firm appliance settings. *Displays s et manufactur ing values . 1. O p e r a t i o n M e t h o d Press the “ ∧ ” button cont inuously , then th e “Heat” button .
Conv ector 460/5 60PTR - 33 - ©Rinn ai An exam ple of High F lame Failure D etection Level 1 2mV, and Low F lame Failure D etection Level 1 8mV d. Dus t Sens or Level e.
Conv ector 460/5 60PTR - 34 - ©Rinn ai Fl ow Ch art N o CN W ire C olour N o Measu rement V alue P art 1B blue -blue 1 6 1 7 switc h.
Conv ector 460/5 60PTR - 35 - ©Rinn ai !" ##" 15 O blac k-blac k AC 3~7V 31 ~ 4 3 Dust Sensor P grey-bl ac k D C 4~6V 1 .
Conv ector 460/5 60PTR - 36 - ©Rinn ai $%% &' ( Ser vice Call Sys tem Check P oints (N o.’s refer to causes outlined in the follow ing pages) Applian ce does not op erate after having presse d ON /O F F switch.
Conv ector 460/5 60PTR - 37 - ©Rinn ai 1. G a s S u p p l y <Ignitio n does n ot occur> <Room d oes not warm up > <Smell o f gas> • Is the g as supp ly fully open? • Is the gas .
Conv ector 460/5 60PTR - 38 - ©Rinn ai 1 0. Unclean Fil ter Cartridge <Smoke and odou rs are not removed > <Heater b ecomes no isy> • The replacem ent peri od for the fil ter cartridge will vary d ue to use and lo cation of in stalla- tion, how ever, it s hould be rep laced year ly .
Conv ector 460/5 60PTR - 39 - ©Rinn ai )%* Note: Befo re ca rrying out re sistance check s, disc onnect power. *+ *!',-.
Conv ector 460/5 60PTR - 40 - ©Rinn ai b. T he convection f a n doe s not be gin to rotate. 1 . Conv ection fan shaft grub screw loose. 2. An obstruct ion in th e convection fan is preven ting the fan from ro tating. 3. Open circ uit or bad connectio n in motor circuit.
Conv ector 460/5 60PTR - 41 - ©Rinn ai +'1 0'1'.
Conv ector 460/5 60PTR - 42 - ©Rinn ai +' % ! 1 . P ower failure. All indicators t urned off. H eater O N /OF F S witch ON after power reinsta t ement.
Conv ector 460/5 60PTR - 43 - ©Rinn ai +*!'*%-.%+ a. the ai r purif ie r fan does not be gin to rotate. Is there electrical supply? 1 .
Conv ector 460/5 60PTR - 44 - ©Rinn ai C onf irmi ng simpl e opera tion o f dust senso r N ecessary equipmen t Infra-re d TV remote contro l 1 . Re move the dus t sensor cov er on the right hand side of the app liance. (The dust sensor is inside the tr ian gul ar o peni ng.
Conv ector 460/5 60PTR - 45 - ©Rinn ai 45 1 . Remov e the fro nt panel (see “R emoval of th e Fr ont P anel Assembly” on page 48). 2. R emove the filter (see “Rem oval of the Pu rifier Filter” on p age 48).
Conv ector 460/5 60PTR - 46 - ©Rinn ai 65%7% 1 . Gas T ype Changeove r a. When th e unit is off, press the test s witc h at the to p of the PC B for at least 0.
Conv ector 460/5 60PTR - 47 - ©Rinn ai 87 127( .
Conv ector 460/5 60PTR - 48 - ©Rinn ai 1 . Remo val of the Puri f ier Fil ter CAUTION 240 Volt expo sure. Isola te the elect rical supply to the app liance and re confir m with t he neo n screwd river or multi meter. a. Rem ove the thu mb screw (1 screw).
Conv ector 460/5 60PTR - 49 - ©Rinn ai d. Rem ove the eigh t (8) screws securing th e fan hous ing t o the b ack p anel . e. R emove the capa citor to the right o f the fan housing (1 screw) and wirin g loom from the main P C B. f. F urt her disassemb ly would be re quired to replace motor as sho wn below .
Conv ector 460/5 60PTR - 50 - ©Rinn ai 7 . Removal of the Su rge P rotector and Sparker Unit CAUTION 240 Volt expo sure. Isola te the elect rical supply to the app liance and re confir m with t he neo n screwd river or multi meter. a. F ollow section 3 ( R emoval of the F ront Pa n e l ) .
Conv ector 460/5 60PTR - 51 - ©Rinn ai d. Disco nnect conne cto r from P CB. e. R emove the two (2) sc rews secu ring the brac ket and dise ngage from burner a ssy (top and bottom ). f. Rem ove one (1) screw to releas e the thermoco uple from t he brac ket (side).
Conv ector 460/5 60PTR - 52 - ©Rinn ai 1 3. Removal of the Con vection F an Assy CAUTION 240 Volt expo sure. Isola te the elect rical supply to the app liance and re confir m with t he neo n screwd river or multi meter. a. F ollow section 3 ( R emoval of the F ront Pa n e l ) .
Conv ector 460/5 60PTR - 53 - ©Rinn ai 1 5. Remo val of the Spa rk Elec tro de CAUTION 240 Volt expo sure. Isola te the elect rical supply to the app liance and re confir m with t he neo n screwd river or multi meter. a. F ollow section 3 ( R emoval of the F ront Pa n e l ) .
Conv ector 460/5 60PTR - 54 - ©Rinn ai 1 7 . Removal of the T h ermistor a. F ollow section 3 ( R emoval of the F ront Pa n e l ) . b. Pry op en the tw o (2) locatin g clips wi th a screwdriver and di sconnect fro m the P C B. 1 8. Remo val of the Inject or a.
Conv ector 460/5 60PTR - 55 - ©Rinn ai 9: Lege nd bl: blue r: red w: white y: yel low v: vio let bk: blac k g y: grey or: orange br: brow n gr: gree.
Conv ector 460/5 60PTR - 56 - ©Rinn ai ;/(.
Conv ector 460/5 60PTR - 57 - ©Rinn ai #'.
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7 & - *&-7 AUSTRALIA PTY. LTD. A. C.N. 005 138 76 9 .
An important point after buying a device Rinnai RCE-560PTR (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Rinnai RCE-560PTR yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Rinnai RCE-560PTR - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Rinnai RCE-560PTR you will learn all the available features of the product, as well as information on its operation. The information that you get Rinnai RCE-560PTR will certainly help you make a decision on the purchase.
If you already are a holder of Rinnai RCE-560PTR, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Rinnai RCE-560PTR.
However, one of the most important roles played by the user manual is to help in solving problems with Rinnai RCE-560PTR. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Rinnai RCE-560PTR along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
