Instruction/ maintenance manual of the product OL90150 RIDGID
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OL90150 OPERA TOR’S MANUAL WHEELBARROW AIR COMPRESSOR T o reduce the risk of injury , the user must read and under stand the Operator’ s Manual before using this product.
T able of Contents Section P age T able of Contents . . . . . . . . . . . . . . . .2 Safety Instructions . . . . . . . . . . . . . . .3 Safety Signal Words . . . . . . . . . . . . .3 Before Using the Air Compressor . . . . . . . . . . . . . . . . . . .
Safety Instructions This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROB- LEMS.
8. Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA). 9. Wiring and fuses should follow electri- cal codes, current capacity , and be properly grounded. 10. Electric motors must be securely and adequately grounded.
1. Do not smoke when spraying paint, insecticides, or other flammable sub- stances. 2. Use a face mask/respira- tor when spraying and spray in a well ventilated area to prevent health and fire hazards. 3. Do not direct paint or other sprayed material at the compressor .
Safety Instructions (contin ued) 6 Find and read all warning labels found on the air compressor shown below W arning Labels DK724100AV 100 0.
The A-C motor used on this compressor is a capacitor start, capacitor run non- reversible induction type, having the fol- lowing specifications. It is wired at the factory for operation on 1 10V -120V AC, 60 Hz service. V oltage 1 10-120 220-240 Amperes 15.
8 The plug supplied on your tool may not fit into the outlet you are planning to use. Y our local electrical code may require slightly different power cord plug connec- tions. If these differences exist refer to and make the proper adjustments per you local code before your tool is plugged in and turned on.
9 NOTE: The motor is prewired at the fac- tory for 120V operation. Use the follow- ing procedure to change motor voltage to 240V . 1. Unplug the power cord before making or modifying connections. 2. Remove the hitch pin. 3. T oggle the motor voltage selector switch from 120V to 240V .
10 Thermal Overload Protector If thermal overload protector shuts motor OFF frequently look for the following causes. 1. Low voltage. 2. Wrong gauge wire. 3. Clogged air filter . 4. Lack of proper ventilation. 5. Unit is being used with an extension cord.
11 Regulator A control that adjusts the line pressure to the proper amount needed to operate spray guns and air tools. T ank Pressure Gauge Indicates tank pressure in psi. Line Pressure Gauge Displays the current line pressures. It is regulated by the regulator knob.
12 Getting to Know Y our Air Compressor 2 Air Filter 5 T ank Drain V alve 4 Handles 1 Belt Guard 3 Dipstick 7 Air Storage T ank 6 On/Off Switch (Pressure Switch) 12 ASME Safety V alve 10 Regulator Kno.
13 1. Belt Guard. The belt guard encloses the pulleys and drive belt. It protects the user from moving parts and directs cooling air to the compressor pump. 2. Air Filter . The air filter keeps dirt and debris from entering the compressor pump and reduces compressor noise.
14 Operating Y our Air Compressor All lubricated compressor pumps dis- charge some condensed water and oil with the compressed air . Install appropri- ate water/oil removal equipment and con- trols as necessary for the intended appli- cation. Remove the dipstick and fill pump with 12 ounces of oil.
15 1. Remove the dipstick and fill pump to the proper oil level. See Lubrication Section. 2. Open tank drain valves and turn regu- lator knob counterclockwise. 3. T urn pressure switch knob to OFF position and plug in power cord. 4. Follow this step only if using your compressor for the first time.
16 Operating Y our Air Compressor (continued) 1. Read instructions: Carefully read through this operator ’s manual BEFORE OPERA TING the new air compressor . It contains information about operation and maintenance of the unit. 2. Drain tanks daily: Depressurize sys- tem prior to draining tanks.
17 1. Check compressor for any visible problems, especially check air filter to be sure it is clean. 2. Pull ring on safety valve and allow it to snap back to normal position. 3. Drain moisture from tanks daily . Shut compressor off. Depressurize system prior to draining tanks.
18 The tanks should be carefully inspected at a minimum of once a year . Look for cracks forming near the welds. If a crack is detected, remove pressure from tank immediately and replace.
19 Operation Daily Weekly Drain T anks Check Air Filter Check Safety V alve Blow Dirt From Inside Motor Maintenance Schedule 1. When not in use, compressor should be stored in a cool dry place. 2. T anks should be drained of moisture. 3.
20 T roub leshooting For your o wn safety do not try and run the air compressor while troub leshooting. ! WARNING: TROUBLE PROB ABLE CA USE REMED Y Compressor will not run Motor hums but can- not run or runs slow- ly Fuses blow/circuit breaker trips repeat- edly 1.
21 TROUBLE PROB ABLE CA USE REMED Y Thermal overload protector cuts out repeatedly Air tank pressure drops when com- pressor shuts off Excessive moisture in discharge air Compressor runs continuously Compressor vibrates Air output lower than normal 1.
22 TROUBLE PROB ABLE CA USE REMED Y Low discharge pres- sure 1. Air leaks 2. Leaking valves 3. Restricted air intake 4. Slipping belts 5. Blown gaskets 6. Low compression 1. Listen for escaping air . Apply soap solution to all fittings and connections.
23 TROUBLE PROB ABLE CA USE REMED Y Excessive belt wear Oil in the discharge air 1. Pulley out of alignment 2. Belt too loose or too tight 3. Belt slipping 4. Pulley wobbles 1. Worn piston rings 2. Compressor air intake restricted 3. Restricted breather 4.
24 Repair P arts 1 2 3 4 5 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 32 33 34 35 39 40 41 42 43 9 8 7 6 T o pump 37 30 31.
25 Repair P arts For Repair P arts, Call 1-800-4-RIDGID Please provide f ollowing inf ormation: -Model number -Serial number (if any) -Part description and number as shown in parts list Ref.
26 Repair P arts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 23.
27 Ref. Catalog Part No. Number Number Description Qty 1 18143 VT040300AG Crankcase 1 2— Crankcase gasket 1 3 18133 VT041700AJ Dipstick breather 1 4 18128 VT040750AG Cylinder 1 5— Cylinder.
© 2004 RIDGID , INC. Part No. IN614300A V 9/04 Form No. IN614300A V Printed in U.S.A. 9/04 RIDGID AIR COMPRESSOR LIMITED THREE YEAR W ARRANTY This product is manufactured by Campbell Hausfeld.
An important point after buying a device RIDGID OL90150 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought RIDGID OL90150 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data RIDGID OL90150 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, RIDGID OL90150 you will learn all the available features of the product, as well as information on its operation. The information that you get RIDGID OL90150 will certainly help you make a decision on the purchase.
If you already are a holder of RIDGID OL90150, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime RIDGID OL90150.
However, one of the most important roles played by the user manual is to help in solving problems with RIDGID OL90150. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device RIDGID OL90150 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
