Instruction/ maintenance manual of the product 500V Remington
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IMPORTANT: Read this manual and all labels carefully before operat- ing your powder actuated tool. This manual should always accompany the tool and be transferred with it upon change of ownership. Operating Instructions POWDER ACTUATED TOOL MANUFACTURERS´ INSTITUTE INC.
2 106763 INDEX Warning: Safety Precautions ............................................................ 3-11 Why A Power Fastener Holds ............................................................. 12 Selecting Power Fasteners and Power Loads ........
3 106763 G 018 W arning: Saf ety Precautions IMPORTANT: Read these operating instructions carefully and com- pletely before trying to operate or service this tool. Improper use of this tool can cause serious injury or death from firing fastener into body or from flying debris.
4 106763 G 018 Safety Precautions POWDER ACTUATED TOOLS IN USE WARNING ! 4. ALWAYS clear the work area on all sides and post appropriate warning signs on job sites. 1. NEVER place your hand over the muzzle. Accidental discharge can cause serious injury.
5 106763 G 018 G 018 Safety Precautions 4. NEVER carry or pass a loaded powder actuated tool. NEVER point a powder actuated tool at anyone. 3. ALWAYS store UNLOADED powder actuated tool and power loads in a locked container. Keep power loads of different power levels in separate containers.
6 106763 TOO HARD Point flattens TOO SOFT Sinks in with average hammer blow ? ? ? TOO BRITTLE Surface shatters G 018 G 018 G 018 Safety Precautions 7. An operator taking medication should take extra precautions while handling the tool.
7 106763 CAST IRON GLASS TILE BRICK 482-33 G 018 G 018 G 018 G 018 Safety Precautions 3. NEVER make fastenings in spalled or cracked areas. 2. NEVER attempt to drive power fasteners into very hard or brittle materials including, but not limited to cast iron, glass, tile, stone, brick, or hardened steel.
8 106763 TOO THIN WELD G 018 3/16" MIN 1/2" 1" Safety Precautions 7. DO NOT drive power fasteners into steel base material less then 3/16" thick, within 2" of a weld, within 1/2" of the edge or within 1" of another power fastener.
9 106763 POWER LOADS POWER LOADS GASOLINE GAS OLINE G 018 G 018 G 018 G 018 G 018 Safety Precautions 2. Should the tool fail to fire, hold the muzzle firmly against the work surface for 30 seconds. Release the trigger and remove pressure on the tool while holding the muzzle against the work surface.
10 106763 G 018 POWER LOADS ONLY Safety Precautions 1 2 3 4 5 6 7 8 9 10 11 12 1 22 L E K C I N B R A S S C A L I B E R NOTE: Failure to start with the lowest power level can result in overdrive condition and will re- sult in damage to tool (See page 13).
11 106763 G 018 Safety Precautions 6. Power fasteners are a permanently installed fixture. An act of demolition is required for their removal. Appropriate safety precautions must be taken. 9. If work is interrupted for any reason, remove the power load strip before removing the power fastener.
12 106763 Wh y A P ower F astener Holds WHY A POWER FASTENER HOLDS IN CONCRETE The compression bond of the concrete to the power fastener accounts for the majority of the holding power. The fastener displaces the concrete which tries to return to its original form causing a squeezing effect.
13 106763 OVERDRIVE G 018 Selecting P o wer F asteners and P o wer loads FASTENING INTO CONCRETE The proper power fastener length can be determined by adding the thickness of the material to be fastened and the amount of fastener that will actually penetrate the concrete.
14 106763 Operation 1. Grasp barrel assembly and slide forward rapidly until it stops. Push barrel assembly back into tool to the closed position. This sets piston into firing position. 4. Place the muzzle of tool perpendicular to work surface without tilting the tool.
15 106763 Operation 5. Squeeze trigger to set power fastener. Be sure to keep pressure on tool during this operation. 7. Should the tool fail to fire, hold the muzzle firmly against the work surface for 30 seconds. Release the trigger and remove pressure on the tool while holding the muzzle against the work surface.
16 106763 Pa r ts List 500V Key Part No. No. Description Qty. 1 SF901011 Housing 1 2 450108 O-Ring 1 3 SF901800 Baffle Assembly 1 4 SF901010 Pawl Assembly 1 5 450005 Trigger 1 6 455000 Rocker Arm Asse.
17 106763 2 3 1 5 8 4 7 6 32 33 11 9 9 30 29 10 34 31 21 22 14 15 12 13 16 26 23 25 24 19 20 17 18 27 28 Cleaning and Maintenance Clean tool after each days use. Disassemble and clean the barrel assembly with the wire brush provided with tool. Notice: Do not attempt to clean power load strip channel with wire brush.
18 106763 T ool Disassembl y Figure 2 - Removing Key Stop Key Stop A. REMOVING BARREL ASSEMBLY 1. Using screwdriver, lift end of annular spring and rotate spring until key stop is uncovered (see Figure 1). WARNING: Always unload a powder actuated tool before disassembling, replacing barrel, cleaning, or assembling.
19 106763 B. REMOVING HANDLE PAD ASSEMBLY 1. Loosen screw on back of handle pad assembly with 3mm hex wrench. Do not remove the screw from the assembly (see Figure 5). 2. Remove handle pad assembly. 3mm Hex Wrench Figure 5 - Removing Handle Pad Assembly Handle Pad Assembly C.
20 106763 Outer Liner Assembly E. REMOVING FIRING PIN 1. Slide firing pin guide back so the slot in the firing pin guide lines up with the slot in the outer liner assembly. 2. Pull the sear out of the aligned holes (see Figure 8). 3. Slide firing pin guide off of the outer liner assembly (see Figure 9).
21 106763 Figure 13 - Removing Outer Liner Assembly G. REMOVING ADVANCE BAR 1. Using a 3mm hex wrench, loosen screws on cover and remove. 2. Remove advance pin with hammer and punch. 3. Remove advance bar and spring. H. REMOVING BAFFLE ASSEMBLY 1. Loosen and remove baffle assembly and o-ring.
22 106763 Note: Spring and plate are NOT reversible. Bent arm on spring must be toward plate. T ool Assembl y (Cont.) Baffle Assembly O-Ring Housing Handle Figure 15 - Inserting Baffle Assembly B. INSERTING BAFFLE ASSEMBLY 1. Insert baffle assembly with o-ring into handle and tighten (see Figure 15).
23 106763 Outer Liner Assembly Figure 19 - Replacing Sear Figure 18 - Replacing Firing Pin Guide, Firing Pin Assembly, Spring, Transfer Pin, and Push Pin Firing Pin Guide Sear Sear Spring Push Pin Firing Pin Assembly Transfer Pin Firing Pin Guide Outer Liner Assembly E.
24 106763 I. ASSEMBLING BARREL ASSEMBLY 1. Using moderate force, insert piston assembly into barrel (see Figure 23). H. ATTACHING HANDLE PAD ASSEMBLY 1. Place handle pad assembly onto housing body and tighten screw with 3mm hex wrench. Make sure rocker arm spring stays tight against the handle pad assembly while tightening screw.
25 106763 2. Insert plastic buffer into muzzle cap. 3. Screw muzzle cap to barrel assembly. 4. Firmly insert barrel into outer liner assembly with slot side down (see Figure 24).
26 106763 PROBLEM Piston hangs out of muzzle. Overdriven fastener. Piston jammed. Power load strip will not advance. Reduction or loss of power. Tool does not com- pletely depress. Tool does not fire. Opening and closing of barrel or pushing down on tool, etc.
27 106763 Te c hnical Service You may have further questions about assembling, operating, or maintaining this product. If so, you can visit our Technical Service web site at www.desatech.com or contact our Technical Service Department at 1-800-858-8501 (English Only).
Pa r ts Centrals Ray’s Portable Heater Service 3191 Myers Road Camino, CA 95709-9550 530-644-7716 Baltimore Electric 5 Manila Drive Hamden, CT 06514-0322 203-248-7553 1-800-397-7553 Eckley’s Small.
Application Char t 2 1 / 2 " 2 1 / 2 " 2" 1" 1" 1" to this Concrete Cement Block Steel (3/16" to 3/8" Thick) Yellow Green Yellow/Red power load color power fastener length Power load and power fastener application information.
30 106763 NO TES ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ _______________.
31 106763 NO TES ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ _______________.
Limited W arranty Agreement DESA Specialty Products™ warrants the Remington ® Power Pro™ Model 500V against defects in materials and workmanship for a period of one (1) year from the date of purchase.
An important point after buying a device Remington 500V (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Remington 500V yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Remington 500V - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Remington 500V you will learn all the available features of the product, as well as information on its operation. The information that you get Remington 500V will certainly help you make a decision on the purchase.
If you already are a holder of Remington 500V, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Remington 500V.
However, one of the most important roles played by the user manual is to help in solving problems with Remington 500V. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Remington 500V along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
