Instruction/ maintenance manual of the product L RCA
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RCA L Version 1.0 RCA L Ow ner’s Manual.
RCA L Version 2.0 2 1 2 3 3 4 5 6 (7) Safe ty 8 7 Components.
RCA L Version 2.0 3 The M&I Re-Coil-A w ay door contains the follow ing parts: (1) Header Asse mbly Contains the curtain, ope rator (2) Door Curtain SBR, EPDM (3) Side Frame s Painted st eel (4) P.
RCA L Version 2.0 4 1 Manufacturer and gene ral information .......... ............... .............. .............. .............. ...... 6 1.1 Manuf acturer..... .............. .............. .............. .............. .............. ............
RCA L Version 2.0 5 6.0 Ser v ice & Repa ir............ .............. .............. .............. .............. .............. .............. ............. 25 6.1 Custo mer Service ......... .............. .............. .............. .......
RCA L Version 2.0 6 1 Manufact urer and general in formation 2003 AL BANY DOOR SYSTEMS This operational manual is part of the Re-Coil-Away door . 1.1 Manufacturer Manufacturer of this rapid roll door is: ALBANY DOOR SYSTEMS 975-A OLD NORCROSS ROAD LAWRENCEVILLE , GA 30045 PH: 1-877-925-2 468 FAX: 770-338-503 4 Internet: ww w .
RCA L Version 2.0 7 2 Product desc ription 2.1 Function and design of this door The m odel Re-Coil-Away is a vertically opening door. 2.1.1 Principle The d oor assemb ly consists of lef t and right side frames a nd a hea der assemb ly. The head er assembly cont ains the curtain and the drive system already attache d.
RCA L Version 2.0 8 Product Descripti on 2.2.1 A ddition al Safety syst ems Dependin g on the kind o f app lication it may be u seful to have additiona l sensors as saf ety feat ures. This is e specially true for a door with a high volume o f hum an traff ic or with low sized doors with a height under 10 f eet (3m ).
RCA L Version 2.0 9 2.5 Warranty Information 2.5.1 Limited Warra nty All door systems m anufa ctured by A lbany Door System s are warranted from the dat e of purchase against defects in materials and workmanship as f ollows: (i) door system s in general.
RCA L Version 2.0 10 2.5.2 RE-COIL-AW AY SBR Curtain Limited Warran ty LIFET IME WA RRA NTY ON SB R Curta in materia l. A lbany Door Systems warrants to the o riginal owner of the d oor that th e door.
RCA L Version 2.0 11 3 Safety adv ice 3.1 A re a of application. The M&I Re-Coil-Away is used for the closing of doo r openings pref erably in industrial buildings that are highly used area o f auto mobiles or he avy equipme nt.
RCA L Version 2.0 12 3.3 Safety sy mbols explanation The f ollowing safety symbols are used in the enclosed o peration ma nual. Th ese symbols should a dvise the reader of the im portant text the y should read close ly. These symbols point to existing danger for lif e and he alth of persons or the machine, material o r the environmen t.
RCA L Version 2.0 13 • In power loss condition the electrical drive for th e door curtain can be un locked using the disen gagement chain s and then the curtain h and chain ed upwards. W hen th e disengage lever has be en engaged th e control system h as been d isable.
RCA L Version 2.0 14 4 Storage and transport 4.1 Storage The p artly pre-assembled d oor is delivered in a crat e. An und amaged crate makes it po ssible to store th e door externally fo r some days. The crate mus t be stored on even ground. The crate mus t not be removed before the start of installa tion.
RCA L Version 2.0 15 5 Installat ion 5.1 Inspection of the shipm ent The M&I Re-Coil-Away door is m ostly pre-assembled before leaving the facto ry. The side frame s together with the t op roll are atta ched to a pallet at the time of leaving the fa ctory.
RCA L Version 2.0 16 5.3 Starting the install 5.3.1 Setting up the side fames NOTE: Som e wall surfaces a re not ideal and m ay require shimming to kee p the side frame s square to each other. T his will help eliminate photocell m isalignment proble ms and curta in binding issues.
RCA L Version 2.0 17 5.4 Preparing the header assembly for lifting Loosen and remo ve the lower idler barrel bolt (f igure 5) and m ove the idler barrel out o f the way (figure 6) b efore lifting the header asse mbly. 5.4.1 Lifting loca tions There are eyebolts f or lifting the heade r assembly into place , located on the header plat es.
RCA L Version 2.0 18 5.4.2 Lifting w ith a fork lift W ARNING: You must no t ever lift using the bottom beam o r the idler barrel be tween the forks an d the he ader assemb ly, damage can occur. You can pla ce the f orks of th e forklift up under th e top roll (figure 9 ).
RCA L Version 2.0 19 5.5 Installing the Header W h ile lifting the Hea der, align the ho les on the installed side f rames with the holes in th e heade r assembly.
RCA L Version 2.0 20 5.6 Driv e Chain Tension Figure 11 is a f inished he ader assemb ly that has bee n installed. A lso note the idler barrel has bee n bolted b ack into place back. Chain ten sion should b e checked a fter the door is cycled a f ew times.
RCA L Version 2.0 21 5.7 Counter Balance Springs 5.7.1 Pre-charging Springs The sp rings must be p re-charged with the door curtain in the up position. T his pre charge amo unt is listed on the spring bracket, this should be should be stampe d with numbe rs for example 3 S and 4 T.
RCA L Version 2.0 22 5.8 Closing the side frames Open th e side f rame covers as shown in f igure 16. Bring the curtain down so it travels behind the idler barrel and down into the guide s of the side fram e.
RCA L Version 2.0 23 5.8 Hand Chain Operator The o perator is equippe d with an emergency cha in hoist and floor-level disconne ct mechan ism to ope rate the do or manua lly, if necessary. To m anually operate the door: Pull the d isconnect cha in downwards to the “disen gaged” position (See f igure 14a).
RCA L Version 2.0 24 5.9 A djustment of limit sw itches 1) Remove the cover of the electrical enclosure . 2) Manually raise the door to a nearly open positio n. 3) Depress the travelling cam retaining bracke t and rotate the Open cam (figure 1 8). Note: turnin g the cam towa rds the cent er of the sh aft increases th e door travel.
RCA L Version 2.0 25 6.0 Service & Repair 6.1 Customer Serv ice In case o f door m aintenan ce, malf unctions or rep air work, please contact the supplie r or the manuf acturer. Address of Custome r Services Department A LBA NY DOOR SYST EMS 975-A Old Norcross Road Law renc ev ille, GA 30045 PH 877-9 25-246 8 Fax 770 -338-5 034 6.
RCA L Version 2.0 26 6.3 Cleaning 6.3.1 Clean ing and maintenanc e of the door curta in Do not ever use any petroleum-based products on the curtain. Clean curtain w ith a c itrus based cle aner only .
RCA L Version 2.0 27 6.3.2 Clean ing and maintenanc e of the door curta in Dust may be removed with a cloth. Ha rder dirt may be rem oved with water. Dirt, grease, or oil on me tal may be rem oved with a citrus cleaner.
RCA L Version 2.0 28 6.4.2 Operat or T roubleshooting Service & Repa ir.
RCA L Version 2.0 29 Service & Repa ir.
RCA L Version 2.0 30 6.5 Repairs & Remov als 6.5.1 Removal and Re-insta llation of curtain in guides 1. Utilizing a 3/8” wrench, unbolt t he hinged f ront guide plat es of b oth the lef t and right guides. Swing the f ront guide plat es open a nd place th em to the side.
RCA L Version 2.0 31 6. Mix the adhesive as p er the man ufactu rer's instructions and apply a liberal coatin g to the nylon cord f abric and the rough surface s of th e inlay rubber segmen ts. Allow pieces to dry to the to uch (about 1 5 to 20 m inutes) and apply a second coating.
RCA L Version 2.0 32 6.5.4 Replacing t he operator brak e band Service & Repa ir.
RCA L Version 2.0 33 6.5.5 A djusting the operator brake ba nd Service & Repa ir.
RCA L Version 2.0 34 6.6 Maintenance Schedule Due to th e unique design f eatures o f your new "RE-COIL-A WA Y ", the ne ed for co ntinual mainten ance norm ally associated with conventiona l door systems (i.e.: guide rollers, hinges, door track, e tc.
RCA L Version 2.0 35 6.6.1 Gearbox The gea r construction is m aintenance -free and has lifetim e lubrication. (The outp ut shaf t should b e kept rust f ree.
RCA L Version 2.0 36 RCA L Architectural Up to & in cluding 12’x 12’.
RCA L Version 2.0 37 RCA L Architectural Over 12’x 12’.
An important point after buying a device RCA RCA L (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought RCA RCA L yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data RCA RCA L - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, RCA RCA L you will learn all the available features of the product, as well as information on its operation. The information that you get RCA RCA L will certainly help you make a decision on the purchase.
If you already are a holder of RCA RCA L, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime RCA RCA L.
However, one of the most important roles played by the user manual is to help in solving problems with RCA RCA L. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device RCA RCA L along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center