Instruction/ maintenance manual of the product 514-824 Raypak
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P/N 240499 Rev. 15 CATALOG NO: 6200.50N Effective: 04-09-07 Replaces: 04-15-05 INST ALLA TION AND OPERA TING INSTRUCTIONS COMMERCIAL SWIMMING POOL HEA TERS Raytherm Models 514-824 This manual should be maintained in legible condition and kept adjacent to the heater or kept in a safe place for future reference.
WATER CHEMISTRY (Corrosive water voids all warranties) For your health and the protection of your pool equipment it is essential that your water is chemically balanced.
4 PART ONE - OWNER’S OPERATING INSTRUCTIONS 4 SECTION 1/START-UP PROCEDURES 4 Before Start-Up 5 Operating Instructions 6 After Start-up 6 SECTION 2/CAUTION 6 SECTION 3/MAINTENANCE AND CARE PROCEDURE.
P ART ONE - OWNER’S OPERA TING INSTRUCTIONS FOR YOUR SAFETY - READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SECTION 1/START-UP PROCEDURES BEFORE START-UP BURNERS Clean main burners and air louvers of dust, lint and debris.
5 1. STOP! Read the safety information on the preceeding page. 2. Set the thermostat on the lowest setting. 3. Turn off all electric power to the appliance. 4. Remove heater door panel. 5. This appliance is equipped with an ignition device which automatically lights the pilot.
AFTER START-UP Feel the inlet and outlet pipes. Outlet pipe should be only slightly warmer than the inlet. It should not be hot. WARNING: Should overheating occur or the gas supply fail to shut off, turn off the manual gas control to the appliance.
5 . On indoor heater, clean room air intake openings to ensure adequate flow of combustion and ventilation air. CAUTION: Combustion air must not be contaminated by corrosive chemical fumes which can damage the heater and void the warranty.
4 foot Minimum 4 foot Minimum 1 foot Minimum 4 foot Minimum 3 foot Minimum 10 foot Minimum Forced Air Inlet 12" Minimu m 12" M inimum 4" Minimum HEA TER Sheet Metal 24 Gauge 8 HIGH WIND.
INDOOR HEATER The design is also certified for indoor installation when equipped with the approved draft hood. Locate heater as close as practical to a chimney or gas vent. Heater must always be vented to the outside. See Vent Piping Section for venting details.
As much as possible avoid long horizontal runs of vent pipe and too many elbows. If installation requires horizontal non-vertical runs, the vent pipe must have a minimum of 1/4 inch per foot rise and should be supported at not less than five foot intervals.
GAS SUPPLY CONNECTIONS Gas piping must have a sediment trap ahead of the heater gas controls, and a manual shut off valve located outside the heater jacket. All gas piping should be tested after installation in accordance with local codes. MANUAL SHUT OFF VALVE GAS INLET HEATER JACKET SEDIMENT G AS TRAP UNION VALVE Fig.
PIPE SIZING FOR GAS CONNECTIONS MAXIMUM EQUIVALENT PIPE LENGTH Natural gas 1000 BTU/Ft .60 Specific Gravity @ 0.5 in. W.C. Pressure Drop Propane Gas 2500 BTU/Ft 1.
To set bypass: with clean filter, adjustment is made by feeling the inlet and outlet pipes at the heater. Outlet pipes should be slightly warmer than inlet and comfort- able to the touch. If pipe is hot, close bypass; if cold open bypass. The heater is also equipped with a manual bypass built into the header.
To avoid water damage or scalding due to valve operation, drain pipe must be connected to valve outlet and run to a safe place of discharge. Drain pipe must be the same size as the valve discharge connection through- out its entire length and must pitch downward from the valve.
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CONTROLS/ADJUSTMENTS/REPLACEMENTS THERMOSTAT The heater is built with a single mechanical thermo- stat, located in the front panel above the door. The thermostat maybe set for any desired pool or spa temperature TEMPERATURE SENSOR MECHANICAL THERMOSTAT Fig.
PRESSURE SWITCH The pressure switch, or heater actuator, ensures that the heater operates only when the filter pump is in operation. It is factory set at 1.75 PSI for deck level installations. When the heater is located below the level of the spa or pool it may be necessary to reset the pressure switch to compensate for the no-flow static head.
GAS VALVE REMOVAL 1. Shut off gas supply to the heater. Remove gas piping to gas valve inlet. 2. Disconnect wires, pilot tubing and bleed line, if required. 3. Turn vertical gas pipe from manifold slightly and unscrew gas valve. 4. Reverse above procedure to re-install.
22 Shut gas and power off to the unit, close the system off and drain the heater. Remove the draft diverter. Remove the access panel and jacket top. Lift flue collector off.
23 SECTION 5/TROUBLESHOOTING GUIDE IMPORTANT NOTICE These instructions are primarily intended for the use of qualified personnel specifically trained and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be licensed.
Inspect bypass for movement, if no movement, replace. Replace if no movement when heated. Replace well and maintain water chemistry properly. Replace heat exchanger and maintain chemistry properly. See pressure switch adjustment. Replace refractory. Determine cause of sooting and correct.
WARNING HIGH VOLTAGE For qualified Technicians ONLY NOTE: Some heaters may be equipped with an ignition module that shuts off pilot gas if pilot fails to light. To reset, interrupt power to heater. Intermittent Pilot System TROUBLESHOOTING HONEYWELL S8600 NOTE:Before troubleshooting, familiarize yourself with the startup and checkout procedure.
26 SECTION 6/REPLACEMENT PARTS LIST NOTE: To supply the correct part it is important that you state the model number, serial number and type of gas when applicable.
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28 PILOT ASSEMBLY- ELECTRONIC IGNITION PILOT ASSEMBLY- STANDING PILOT Fig # 9293 Fig # 9294.
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RAYPAK, INC., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 FAX (800) 872-9725 Litho in U.S.A. www .raypak.com.
An important point after buying a device Raypak 514-824 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Raypak 514-824 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Raypak 514-824 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Raypak 514-824 you will learn all the available features of the product, as well as information on its operation. The information that you get Raypak 514-824 will certainly help you make a decision on the purchase.
If you already are a holder of Raypak 514-824, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Raypak 514-824.
However, one of the most important roles played by the user manual is to help in solving problems with Raypak 514-824. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Raypak 514-824 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
