Instruction/ maintenance manual of the product S1000 Raymarine
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S martP ilot S1000 Aut opi lot Ins tal lat ion Gu ide D ocumen t Nu mber: 87040 -5 Date : March 20 07 870 40_ 5.bo ok Pag e 1 Mond ay, April 30, 2 007 5: 58 PM.
Welcom e to t he Ra ymar i ne S10 00 A utopi lot Congratulations on having bought a Raymarine S10 00 Autopilot . This state-of-th e-art product is specificall y d esigned to be easily integrat e d with your boat’ s steering system, and enable you to a uto matical ly control the steering.
S1000 Autopilot Installat ion Gui de 1 Connect the autopilot pump to your existing steering system. Bleed the steering system. Secure the autopilot pump. Fit the course computer . 1. 2. 3. 4. Fit miscellaneous items 5. Make electrical connections 6. Carry out post installation checks 7.
2 S 1000 Autopilot I nstallation Guide This guide Before starting to install your S1 00 0 Autopilot, please tak e time to r e ad this gu ide . In particu - lar , pl ease take n ote of the safety and electromagnetic co mp at ibility (EMC) information at t he en d of thi s gu id e .
S1000 Autopilot Installat ion Gui de 3 What you need Elbow fitting, x 4 'T' fitting x 2 High pressure steering hoses (x 2) Low pressure transparent bleeding hose Straight fitting x 2 Nitrile gloves Autopilot Pump Anti-vibration mounts x 2 Course Computer Wrench 12 mm AF x 19 mm AF In-line power switch Drill 3.
4 S 1000 Autopilot I nstallation Guide D7331-1 T ools & materials r equired Screwdriver , No . 2 P ozidriv Screwdriver , medium, flat blade Screwdriver , small, flat blade Countersink bit P encil Drill Absorbent, disposable wipes 870 40_ 5.
S1000 Autopilot Installat ion Gui de 5 Pl an nin g In order to m ak e th e installatio n as tro uble free as possible , we strongly recommend you spend adequate time p l ann ing the best locati ons for you r autop ilot comp onents .
6 S 1000 Autopilot I nstallation Guide R e s e v i r r o B l e e w S c r e d P o r t Po r t R e s e v i r r o B l e e w S c r e d P o r t Po r t D7350-1 Autopilot pump to be lower than helm pump . No sharp bends , kinks or chafing of tube . Locating autopilot pump Provide protection from physical damage .
S1000 Autopilot Installat ion Gui de 7 P o r t P o rt B r e c S d e e l r i o v r e e s R w Using the hydraulic hoses D7553-2 T hree , pre-assembled hydraulic hoses are supplied. T wo of these are dark-colored, high pressure steering hoses and the third is a transparent low-pressure hose .
8 S 1000 Autopilot I nstallation Guide Note: The hydraulic fittings supplied with the autopilot pump have sealant pre- applied to the tapered threads. Y ou only need to apply sealant to any extra joints you may obtain. The recommended sealant for doing this, is Loctite 542.
S1000 Autopilot Installat ion Gui de 9 In st al lat i on proce dures 1. Con necting the autopilot pum p O P o r t P o r t B r e c S d e e l r i o v r e e s R w R e s e v i r r o B l e e w S c r e d P o r t P ort Connecting the autopilot pump, sheet 1 D7345-1 Por t connector Starboard connector Reservoir connector 1.
10 S1000 Autopilot Installat ion Gui de 0 D7483-1 5. Remove & retain the plug from the helm pump lower connector , and drain the fluid into one of the cups provided.
S1000 Autopilot Installat ion Gui de 11 P o r t P ort B r e c S d e e l r i o v r e e s R w P o r t P or t B r e c S d e e l r i o v r e e s R w 9. Re-connect the ram hoses to the appropriate helm pump 'T' connectors .
12 S1000 Autopilot Installat ion Gui de 2. Bleed ing the steering system WARNING: Do no t a llo w hy dra uli c flu id to co m e i nto cont act wi th yo ur sk in. W ear t he pr o tect ive ni tril e gl oves pr ovid ed whe n working wit h hydraulic fl ui d.
S1000 Autopilot Installat ion Gui de 13 P o r t P ort B r e c S d e e l r i o v r e e s R w P o r t P ort B r e c S d e e l r i o v r e e s R w Bleed procedur e , sheet 2 D7339-2 4. SLOWL Y turn the wheel counter -clockwise and observe the bubbles in the transparent tube .
14 S1000 Autopilot Installat ion Gui de P o r t P ort B r e c S d e e l r i o v r e e s R w P o r t P or t B r e c S d e e l r i o v r e e s R w Bleed procedur e , sheet 3 6. SLOWL Y turn the wheel clockwise and observe the bubbles in the transparent tube .
S1000 Autopilot Installat ion Gui de 15 Por t P ort B r e c S d e e l r i o v r e e s R w Bleed procedur e , sheet 4 8. T urn the autopilot pump bleed screw , fully clockwise , and hand-tighten it. 7. T op up the hydraulic fluid. 9. Replace the helm pump breather cap .
16 S1000 Autopilot Installat ion Gui de 3. Securing th e pum p P o r t P ort B r e c S d e e l r i o v r e e s R w P o r t P ort B r e c S d e e l r i o v r e e s R w 3. 4. D7488-2 Slide the anti-vibration mounts onto the pump bracket feet, then secure the pump with the screws provided.
S1000 Autopilot Installat ion Gui de 17 4. Fitting the course com puter D7338-1 Securing course computer 1. 2. 4. 3. Mark holes for fixing screws. Drill two 1/8" (3.4 mm) pilot holes for fixing screws. Partially screw in the screws provided, then slot the course computer onto the screws, and tighten screws.
18 S1000 Autopilot Installat ion Gui de 5. Fitting mi s cellaneous items D7607-1 Safety alarm 1. 2. 4. 3. Mark holes for fixing screws. Drill two 1/8" (3.4 mm) pilot holes. Secure the safety alarm with the screws provided. Countersink the pilot holes to prevent damage to the mounting surface.
S1000 Autopilot Installat ion Gui de 19 1. 3. 2. 1. 2. D7683-1 3. 4. Mark holes for the fixing screws. Drill three 1/8" (3.4 mm) pilot holes for the fixing screws. Fitting S100 Remote cradle Secure the cradle. At fixed position On belt clip Countersink the pilot holes to prevent damage to the mounting surface.
20 S1000 Autopilot Installat ion Gui de [ In-line power switch D7591-1 inch (5 mm) maximum Ensure the protrusion on the switch barrel goes fully into the mounting hole . 1. 2. 3. 4. 5. Cut 11/16" (18 mm) 1 5 / Locating Securing Fit the in-line power switch in a readily-accessible location.
S1000 Autopilot Installat ion Gui de 21 6. Elect rical connect ions Over vi ew Por t P o r t B r e c S d e e l r i o v r e e s R w RF ground D7522-1 Alarm NMEA Spur Course Computer Data cable See Diag.
22 S1000 Autopilot Installat ion Gui de C onn e cti ng wi res When you need to join wires, use the eith er the supplied Scotchlock con nectors or terminal block, as appropr iate. Not e: Scotchlock connectors are suitable for joining t hin, data wires.
S1000 Autopilot Installat ion Gui de 23 Boat hull RF Ground Plate Diagram A: Connecting RF ground - pr eferred method D7539-2 If the boat does not have a ground plate , use the alternative method shown in the following diagram, to connect the RF ground.
24 S1000 Autopilot Installat ion Gui de Red Brown Black Blue Integral 10 A fuse Integral ferrite POWER PUMP S1000 Autopilot Raymarine Ltd Portsmouth PO3 5TD England FCC ID PJ5S1000 IC: 4069B-S1000 019.
S1000 Autopilot Installat ion Gui de 25 D7549-1 Purple Red Black White NMEA connector (not supplied), from GPS GPS requir ement T he S1000 must receive GPS information to function correctly . Use the Data Cable supplied, to connect the Course Computer to a GPS , using either of the following methods: 1.
26 S1000 Autopilot Installat ion Gui de D7596-1 Pin number Wire color NMEA signal at S1000 Connection at 3rd party GPS Brown Green Orange Blue 1 2 3 5 - - ve out +ve out +ve in - - ve in NMEA - -ve re.
S1000 Autopilot Installat ion Gui de 27 T his com pletes the installatio n procedure. Now carry out the P ost installati on pr oced ures (b el ow) . POWER PUMP D7551-1 Course Computer Secure wir es 870 40_ 5.
28 S1000 Autopilot Installat ion Gui de 7. P ost installation When y ou have compl et e d the ins ta llati on of your S 1000 Aut opil ot , use th e fol lowin g proc edure s to: • F irst carry out th.
S1000 Autopilot Installat ion Gui de 29 Auto pi lot c he cks & s etup WARNING: Bef or e switch ing on power to t he co urse comp uter , ma ke su re that perso nnel a r e clear of th e st eering gea r and out bo ard m ot or( s) , an d th at th e bo a t is s e curel y m o ore d.
30 S1000 Autopilot Installat ion Gui de 3. If the outboard motor(s) does/do not move correctly , DO NOT USE THE BOA T . At the S100 Remote , hold down ST ANDBY for 2 seconds to leave Setup mode and return to Standby mode , then check that the S1000 components have been installed correctly .
S1000 Autopilot Installat ion Gui de 31 Specifications Syst em Ap proved by: FC C (U SA), CE (Eur ope), I C (Canad a) Aut opilot pump Curr ent c onsumpt i on: 4 A at 10 0 ps i (69 kP) , 7 A a t 500 psi (344 9 kP ) Dim ensi ons : 6. 5 i n (16 5 mm) x 2.
32 S1000 Autopilot Installat ion Gui de Ge nera l Info r mat ion Safety notices WARNING: Product installa tion & operati on This equ ipme nt mus t be i nstalled an d ope rated in accordance wit h the Ray mar ine in struc tio ns pr o vid ed .
S1000 Autopilot Installat ion Gui de 33 Su ppression Ferrites The f ollo wing illustration show s typical cable suppression ferrites used with Raym arine equipment.
Raymar ine Inc, 21, M anches ter Stre et, Merri mack , New H amps hire 03 054 -4801 , USA. T el: +1 6 03. 881.52 00 F ax: + 1 603 .864.47 56 www .raymarine.c om 34 S1000 Autopilot Installat ion Gui de Raymarin e UK Ltd, Qua y Poin t , Nort harb our Road Po rts mouth, Hamp sh ir e PO 6 3T D , Unit ed Ki ngdom.
An important point after buying a device Raymarine S1000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Raymarine S1000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Raymarine S1000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Raymarine S1000 you will learn all the available features of the product, as well as information on its operation. The information that you get Raymarine S1000 will certainly help you make a decision on the purchase.
If you already are a holder of Raymarine S1000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Raymarine S1000.
However, one of the most important roles played by the user manual is to help in solving problems with Raymarine S1000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Raymarine S1000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
