Instruction/ maintenance manual of the product QV36A-FB Quadra-Fire
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1 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Model: Expression 36 (QV36A-FB) • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 2 Congratulations Model Name: ___________________________________________ Date purchased/installed: __________________ Serial .
3 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. BTU Speci fi cations . . . . . . . .
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 4 Not e: Th i s i n st al l a t i o n m u s t c o n fo r m w i t h l o c a l c o d e s. I n t h e absenc e of loc al code s you must comply w ith the Nat ional Fuel Gas Co de, ANSI Z 223 .
5 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 G. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed i.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 6 A. Design and Installation Considerations Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
7 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 D. Inspect Firebox Surface cracking or crazing of fi rebrick material is normal and expected. The following types of cracks are acceptable and do not require replacement of the unit or the fi rebox: • Cracks that do not propagate entirely through the material.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 8 A D E 1/2 in. F B C F 3 3 F raming and Clearances Note: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale.
9 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 5 4 3 2 1 2 1 4 6 8 1/2 Fire Risk. • Construct chase to all clearance speci fi cations in manual. • Locate and install appliance to all clearance speci fi cations in manual.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 10 C B D A Figure 3.4 Clearances to Combustibles E H I G J F Clearance to Combustibles AB C D E F G HI J Rough Opening (V ent .
11 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 A. V ent T ermination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci fi ed. • Do not pack air space with insulation or other materials.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 12 O N P R Q X = AIR SUPPL Y INLET A = 12 inches................. clearances above grade, veranda, porch, deck or balcony B = 12 inches................. clearance to window or door that may be opened, or to permanently closed window C = 18 inches.
13 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • V ent this appliance directly outside.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 14 Note: Must have a 12 inch minimum vertical vent before attaching a 90° elbow to the unit.
15 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Figure 5.5 1. T op V ent - Horizontal T ermination - (continued) Three Elbows H T V T H 2 H 1 V 2 V 1 V T Min. H T Max. 1 ft. 6 in. 3 ft. 2 ft. 6 in. 6 ft. 3 ft. 6 in. 9 ft. 4 ft.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 16 2. T op V ent - V ertical T ermination No Elbow Figure 5.6 Figure 5.7 T wo Elbows V 1 H T V T V 1 = 40 ft. Max. (12.2 m) * If the horizontal component is less than 5 feet then the total vent run can be extended to 40 feet.
17 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Figure 5.8 2. T op V ent - V ertical T ermination - (continued) Three Elbows INST ALLED HORIZONT ALL Y H T H 2 H 1 V 1 V 2 V T V T Min. H T Max. 1 ft. 6 in. 3 ft. 2 ft. 6 in.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 18 A. Pipe Clearances to Combustibles 6 6 V ent Clearances and F raming B. W all Penetration Framing Combustible W all Penetration Frame a hole in a combustible wall for an interior wall shield fi restop, (Figure 6.
19 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 C. V ertical Penetration Framing Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/ fl oor (see Figure 6.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 20 7 7 Appliance Preparation A. Removing Non-combustible Facing Mate- rial Assembly The non-combustible assembly is located on the back side of appliance. CAUTION Handle with care • Non-combustible material may be damaged if dropped.
21 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 C. Securing and Leveling the Appliance The diagram shows how to properly position, level, and secure the appliance (see Figure 7.8). Nailing tabs are pro- vided to secure the appliance to the framing members.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 22 Fire Risk. • Follow these instructions exactly . • Facing materials must be installed properly to prevent fi re. • No materials may be substituted without authorization by Hearth & Home T echnologies.
23 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 FIBERGLASS ROPE RING FIRST VENT COMPONENT Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance • Overlap pipe slip sections at least 1-1/2 inches. • Use pilot holes for screws.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 24 Figure 8.5 Seams Note: Make sure that the seams are not aligned to prevent unintentional disconnection.
25 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 B. Disassembly of V ent Sections T o disassemble any two pieces of pipe, rotate either section (see Figure 8.1 1), so that the seams on both pipe sections are aligned (see Figure 8.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 26 C. Installing Heat Shield and Horizontal T ermination Cap NOTE: Where required, an exterior wall fl ashing is available. When penetrating a brick wall, a brick extension kit is available for framing the brick.
27 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 SCREWS CAULK STORM COLLAR (1 of 3) D. Installing Roof Flashing and V ertical T er- mination Cap For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 28 Figure 8.17 Assembling the Storm Collar Figure 8.18 Assembling the Storm Collar Around the Pipe Connect both halves of the storm collar with two screws (see Figure 8.17). Wrap the storm collar around the exposed pipe section and align brackets.
29 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Note: Hav e the gas supply line installed in ac cordanc e w i t h l o c a l b u i l d i n g c o d e s , i f a n y .
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 30 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.
31 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 A. Recommendation for Wire This appliance requires 1 10-120 V AC be wired to the junction box either for use of optional accessories or for proper operation of the appliance.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 32 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Shock hazard.
33 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Figure 10.3. Installation instructions Determine location Determine the location for the wall switch. The chosen location should provide an accessible location in the same space as the gas fi replace.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 34 Setting Flame Height/manifold pressure (T o be done by a quali fi ed service technician). Upon initial power-up of this device, valve pressure must be set for fl ame adjustment.
35 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 WHT WHT BLK BLK GRN wire inside box Copper ground attached to GRN screw with GRN wire 14/2WG Cover Plate outside firebox Romex Connector F .
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 36 A. Mantel Projections Figure 1 1.1 shows the minimum vertical and correspond- ing maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance.
37 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 1 2 12 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity .
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 38 Log Assembly: LOGS-2062 E. Positioning the Logs Carefully remove the logs from the packaging. CAUTION: Logs are fragile! Figure 12.1 1 1 6 6 5 5 4 4 3 3 2 2 Carefully remove the grate from the foam sup- ports and then remove the foam supports from around the burner .
39 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 LOG #3: (SRV2062-703) Place log #3 on the burner in the same way but on the left front of the burner . LOG #2: (SRV2062-702) Place log #2 on the burner so that the bottom of the log conforms with the contour of the burner .
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 40 Figure 12.7 Figure 12.8 Figure 12.9 1 1 LOG #6: (SRV340-705) Rest log #6 on the left smooth cut-out area on top of log #1 and place the lower end on log #3. The notch on the bottom of log #6 should rest on the wedge shape on the end of log #3.
41 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 F . Glass Assembly Handle glass doors with care. • Inspect the gasket to ensure it is undamaged. • Inspect the glass for cracks, chips or scratches. • Do NOT strike, slam or scratch glass.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 42 H. Grilles and T rim Install optional marble and brass trim surround kits as de- sired. Marble, brass, brick, tile, or other noncombustible materials can be used to cover up the gap between the sheet rock and the appliance.
43 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 A. Before Lighting Appliance This appliance has an IntelliFire ignition system. 1 3 13 Op erating Instr uctions CAUTION If installing IntelliFire ignition battery backup: • Do not install batteries if the backup mode may not be used for extended time.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 44 B. Lighting Appliance IPI Ignition 1. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. 2. Wait fi ve (5) minutes to clear out any gas.
45 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 46 1 4 14 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service.
47 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 IntelliFire Ignition System - (continued) Symptom Possible Cause Corrective Action 3.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 48 1 5 15 Maintaining and Ser vicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance checkup at the beginning of each heating season.
49 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Inspect Maintenance T asks Doors, Surrounds and Fronts 1. Assess condition of screen and replace as necessary . Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary .
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 50 1 6 16 Reference Materials H L K P R O A S J I ø F C G E V U T B D M Q GAS LINE ACCESS ELECTRICAL ACCESS A. Appliance Dimension Diagram Dimensions are actual appliance dimensions.
51 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 B. V ent Components Diagrams Figure 16.2 DVP vent components Pipe Effective Length Inches Millimeters DVP4 4 102 DVP6 6 152.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 52 DVP-TRAP1 DVP-TRAP2 DVP-TRAPK2 DVP-TRAPK1 DVP-TRAP Horizontal T ermination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Length Note: Heat shields MUST overlap by a minimum of 1-1/2 in.
53 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 B. V ent Components Diagrams ( continued ) Figure 16.4 DVP vent components 13-1/4 in. (367 mm) 24-5/8 in. (625 mm) 27-1/2 in. (127 mm) RF6M Roof Flashing Multi-pak 31 in. (787 mm) 24-5/8 in.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 54 C. Service Parts QV36A-FB Beginning Manufacturing Date: April 2004 Ending Manufacturing Date:______ R 36” Direct V ent Gas Fireplace IMPORT ANT : THIS IS DA TED INFORMA TION.
55 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 56 C. Service Parts List QV36A-FB IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number .
57 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 D. Limited Lifetime W arranty 4021-645C 12-29-10 Page 1 of 2 Hearth & Home T echnologies Inc.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 58 D. Limited Lifetime W arranty (continued) 4021-645C 12-29-10 Page 2 of 2 W ARRANTY CONDITIONS: 7KLVZDUUDQWRQO.
59 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev . S • 1 1/1 1 Quadra-Fire, a brand of Hearth & Home T echnologies Inc. 7571 215 th Street West, Lakeville, MN 55044 www .quadra fi re.com E. Contact Information Please contact your Quadra-Fire dealer with any questions or concerns.
An important point after buying a device Quadra-Fire QV36A-FB (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Quadra-Fire QV36A-FB yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Quadra-Fire QV36A-FB - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Quadra-Fire QV36A-FB you will learn all the available features of the product, as well as information on its operation. The information that you get Quadra-Fire QV36A-FB will certainly help you make a decision on the purchase.
If you already are a holder of Quadra-Fire QV36A-FB, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Quadra-Fire QV36A-FB.
However, one of the most important roles played by the user manual is to help in solving problems with Quadra-Fire QV36A-FB. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Quadra-Fire QV36A-FB along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center