Instruction/ maintenance manual of the product PV500-12 PVI Industries
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PV500-12 08/12 1 INSTALLATION & MAINTENANCE MANUAL TURBOPOWER ® 99 GAS WATER HEATER MODELS: (742, 1485, 2228, 2971) N, P, L, SS (330, 425, 600, 950, 1200) A-TP Installation and service must be perfor med by a qualified ser vice installer, service agency or the gas supplier.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 2 TABLE OF CONTENTS 1. Safety Considerations 2. Product Descriptions 3. Standard Features and Equipment 3.1 Warranty 4. Water Heater Installation 4.1 Checking Equipment Before You Install 4.2 Codes 4.3 Electrical Requirements 4.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 3 1 SAFETY CONSIDERATIONS WARNING: If the information in the supplied manual(s) is no t followed exactly, a fire, explosion or exposure to hazardous materials may result, causing property damage, persona l injury or loss of life.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 4 IMPORTANT SAFETY NOTE It takes only 5 seconds of skin cont act with 140°F water to cause a second degree burn! You must protect aga inst high water temperatures at all lavatories, tubs, showers and othe r points of hot water contact.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 5 2 PRODUCT DESCRIPTION 1. Flue stack * 9. Burner 2. Fixed temperature high limit device 10. Upper flue collector 3. Adjustable temperature limit device 11. Lower flue collector 4. Digital operating temperat ure control 12.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 6 3 STANDARD FEATURES AND EQUIPMENT 3.1 Warranty Factory warranty does not cover im pro per installation or operation. (See wa rranty for complete details). Warranty exclusions includ e but are not l imit ed to failure or malfunctions resulting from: 1.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 7 3. Place the appliance on a level, non-combustible floor. Co ncrete over wood is n ot considered non- combustible.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 8 5 CONDENSA TION NE UTRALIZATION AN D DISPO SAL The TURBOPOWER ® 99 condensing water heater will produce significant amounts of co ndensate because of its high efficiency. Condensat e occurs naturally when water vapo r in combustion gases i s cooled below t he dew point.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 9 7 VERTICAL AND HORIZONTA L REMO TE AIR 7.1 Vertical or Horizontal Remote Air Option The vertical or horizontal remote air system requi res a factory or site installed remote combu stion air inlet option package.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 10 8 VENTING PRODUCTS OF COMBUSTION The TURB OPOWER ® 99 is designed for operation wi th a "positive pres sure vent system" constructed of locally obtained 4” or 5" (or larger) schedule 4 0 or 80 solid PVC or CPVC pipe.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 11 8.5 Horizontal and Vertical Venting Through a Wall or Roof Vent terminal locations, clearances, warnings and re qui rements stated in thi s manual apply, whether combustion air comes from the room or is du cted from outdoors.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 12 Horizontal Venting and Outside Combustion Air Follow all requirements in this manu al and other instructio ns and markings for venting flue p roducts to the outdoors, obtaining adequate combustion and vent ilation air an d general installation instruction s.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 13 9 GAS SUPPLY AND PIPING Verify that the type of gas specifie d on rating plate is supp lied to the unit. This unit is orifice d for operation up to 2000 feet altitude. The appliance Btu/h output, like other similar equipment, derate s approximately 4% per 1000 feet above sea level.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 14 9.4 Appliance Isolation during Gas Supply Piping Pressure Test 1. The appliance and its individual shutoff valve must be disconnected from the g as supply piping system during any pressure testing of that system at te st pressures in ex ce ss of ½ PSI (3.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 15 10 GENERAL INFORMATIO N 10.1 Temperature and Pressure Relief Valve(s) Pipe the relief valve discharge to a suit able open drain. The drain pipe may not be small er than the relief valve opening and must be secu red to prevent it from lifting out of the drain under discharge p ressure.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 16 11 TEMPTRAC™ ELECTRONIC CONTROLLER PANEL 11.1 Principle Of Opera tion The water heater operates to satisfy the setpoint of t he TempTrac digital control who se sensor is located near the top of the water heater tank.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 17 11.5 To View the Setpoint Push and release the SET key to see the set point value. To return to normal display, press SET + UP or wait 15 seconds without pressing any key. 11.6 To Change the Setpoint Push the SET key.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 18 11.8 LED Display Alarm Messages Alarm messages are displayed in the upper LED rea dout and alternate with the default display. An alarm LED ICON is also illuminated. (See TempTrac User Manual PV500-40 for full description.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 19 12 REMOTE CO NNE CTIONS – TERMINAL STRIP A terminal strip for the remote connection is located b ehind the hinged co ntrol panel at the top of the cabin et and is accessed by removing the bottom cover and then removi n g the screws at the top of the hinged cover.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 20 13 START-UP PROCEDURE WARNING: You must connec t the supplied gas train ass embly to the burner union. Then conn ect the gas supply to the gas train. Do not co nnect the gas supply directly to this union.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 21 18. If the burner fails to light, the flame control will lockout. When this happens press the reset button on the front of the control to recycle burner. 19. Once the main burner flame is established the fi ring rate will be controlled by the TempTrac control.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 22 15 DIAGRAMS.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 23 Wiring Diagram.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 24 Burner Diagram.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 25 MODEL NUMBER: SERIAL NUMBER: INSTALLATION DATE:.
TURBOPOWER 99 WATER HEATER PV500-12 08/12 26 PVI INDUSTRIES ® , LLC 3209 Galvez Ave. Fort Worth, Texas 76111 Phone 1-800-433-56 54 w ww.
An important point after buying a device PVI Industries PV500-12 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought PVI Industries PV500-12 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data PVI Industries PV500-12 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, PVI Industries PV500-12 you will learn all the available features of the product, as well as information on its operation. The information that you get PVI Industries PV500-12 will certainly help you make a decision on the purchase.
If you already are a holder of PVI Industries PV500-12, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime PVI Industries PV500-12.
However, one of the most important roles played by the user manual is to help in solving problems with PVI Industries PV500-12. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device PVI Industries PV500-12 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
