Instruction/ maintenance manual of the product DDS-237 Powermatic
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Oper ati ng I nstr u c tio ns a nd P ar ts Ma nual Du al Dru m S an d er M ode l s DDS-2 25 a nd DDS -2 3 7 (m odel DDS - 225) WALT ER MEIER (M anuf act ur ing) In c. 427 N ew Sa n f ord Road LaVerg n e, Tennessee 37086 Part No. M - 0460278 Ph . : 800- 274-6848 Re v isi o n H 1 11/ 2012 w w w .
2 W ar r a nt y and Se r vi c e Wal t er M eier ( M anuf act ur ing) I nc., w arr ant s e v ery pr oduct i t sell s. I f one of our tools needs ser v ice or repair, one of our Aut horiz ed Se rv ice Center s lo cat ed t hroughout t he U nited S t at es can g iv e y ou qui ck se rv ice.
3 T a bl e of Cont e nt s Wa rran ty a n d S erv i ce..........................................................................................................................2 T a bl e o f C on ten ts .................................................
4 Warn i ngs 1. Read a n d under stan d t h e e n t i r e own er' s m a nu al bef ore at tempting assemb ly or oper ation . 2. Read an d unders tan d th e w arn i n gs post ed on t h e mac h i n e a n d i n t h is m a nu al. Fai l u r e to comply wit h all of th ese w arn i n gs m ay cau s e ser i o u s in j u r y.
5 18 . KEEP T HE FLO O R ARO UND T H E M AC H I NE CLEA N a nd f re e of s c r ap m at e ria l, s a w d u s t , oil an d ot h er liq u i ds t o m in i mize t h e dan ger of trippi n g or sli ppi n g. Be su r e t h e c onv eyor table is fr ee of al l scr ap, f o r eign m ater ial a n d t ools befor e st ar tin g sa n di ng oper atio n s.
6 Featu re s Fi gur e 1 Fi gur e 2 – Dust P or t Locat i ons.
7 S p eci f i ca t i o ns Model Num b er ................................................ D D S -2 2 5 ...................... D D S -23 7 ...................... D DS -2 37 S to ck Nu m b e r ................................................. 1791290 ..
8 Un packing O pen t h e s hipping c rat e an d ch eck f or shippi ng dam age. R epor t an y dam age immed i at el y. Read t h e ow ner’s m a nual t h or o u g h ly for assem bl y, m ain te n an c e a n d s a fe ty i n str u cti o n s. Shipp ing Cont e nts Not e 1 : Som e part s ar e i n s i de a box i n t h e cabi n et.
9 Ex p osed metal s u rf aces, su c h as th e s h af t s on t h e drums an d pr ess u re r oll ers, h a v e bee n gi v e n a prot ect iv e coat in g at th e f actor y . Th is sh o uld be re m o v ed w i th a s o ft cl oth m o i s te n e d wi th ke ro sen e.
10 p e r m a ne nt w i r i n g s y ste m ; o r to a s y stem h a v i n g an equip m e n t -gr oun d i n g c o n d u c tor . Mak e su r e th e v olt age of y ou r pow er su pply m at ches t h e spec if i cat i o n s o n t h e m ot or plate of th e m a c h i n e Ab r asi ve P ap er I n stall at i on Di sconn ect mach i ne fr o m power source.
11 drum. Co n ti nu e to w r ap th e abras i v e i n a clockw i se spiral f as h io n by rot ati n g t h e dr um w i t h you r left h an d an d g u id in g t h e st rip w ith y o ur r i g ht ha nd ( F i g . 1 1 ) . S uc c e s s i ve w i nd i n g s of th e strip sh o u ld be f lu s h w i t h previ o us w i n d i n gs w i t h o u t a n y ov er l ap.
12 Pressu r e Ro l l ers Th e pr essu re r ol l er s (Fig. 15) m a i n t ai n t e n sio n u po n t h e w or kpiece as i t passes t h r ou g h t he m ac h i ne.
13 4. I n ser t a t ool , su ch as a h ex w r en c h or scr ewdr iv er , t h r ou g h t h e h ole o n t op of t h e leadscrew ( Fi g 18) at t h at cor n er of th e table th at i s l owe st. 5. Tu r n t h e leadscrew clockw ise to r ai se t h e t abl e.
14 Co n veyo r Bel t Co nv eyor belt t e n sio n a nd t r acki n g adj ust m e n ts m ay occas i o n al ly be n eces sary du ri n g br eak- in an d n or mal oper at i o n t o comp e n sat e for belt st ret ch i n g. Adju st the t en s io n of th e co nveyor belt by t u r n i n g t h e k n obs ( F ig.
15 Pulle y A lig nm e nt Th e dr um a n d m ot or p u l l eys m ust be in l i n e s o t h at th e b e l ts a re str ai g h t. To ch ec k th i s: Pl ace a st raigh t edge, su c h as a metal ru ler, agai n st th e f l at si des of th e motor pu l l ey a n d a drum pull ey (Fig.
16 M ai nt e na nc e Not e: See also M aintenance Checkl is t on page 19. For bes t r esu lts , perfor m t h e f oll ow ing proced- u r es o n a r ou t i n e basis: G reas e th e fou r l eadscr ews on t h e t able. Lu bric at e t h e b u s h i ngs at each e n d of th e pres su r e roll er s.
17 Edge Sa ndi ng W h e n ed g e sa nd i ng, t h e sa nd er w ill mi mic t h e opposite edge of th e st ock w h ic h is lyi n g on t h e conv eyor belt . Becau se of th is, it is im port an t f or t h e st ock edge t o h av e bee n r i pped at th e pr oper an g le t o t h e f ace be f ore t h e s an di n g proc ess.
18 abras i ves may al so be clea ned by soak in g i n pai n t th i nn er or m i n er al spirit s for 20 m inu t es t o 1 h o u r , t h e n u si n g a br u s h t o remo v e a n y b uild- u p or bu r n s . Dry t h e abr asiv e st rips compl et el y bef ore r eu se.
19 Ma i n ten an ce Ch ecklist Not e: See also th e M aintenance section o n page 16. W ork ar ea arou n d mac hi n e mar ked of f clearly. No n - skid floor str ips i n ar ea w h er e operat or n or mally st an ds. I n spec t en tir e m ac hi n e f or loose bolts, nu t s, scr ew s.
20 M ech an i cal & El ect ri cal P ro b l ems Proble m: M ac hi n e w ill n ot s t ar t , r esta r t, or r epeatedly trips circu it breaker or blow s f u ses Possible Ca use Solut ion 1. No in com in g pow er 2. O v er l oad a u t om at i c r eset ha s no t r e s e t 3.
21 P ar t s – DDS -225 S an d er Dru m Ass emb l y – DDS - 2 25 Index N o. Part No. Descript ion Si ze Q t y 1 .............. DD S 2 25- 101A .........R ea r D rum ( seri a l no. 1009DDS2252795 and h i gher) .................................. 1 2 .
22 Dru m Ass emb l y – DDS - 2 25 Index N o. Part No. Descript ion Si ze Q t y 5 5 ............ T S- 1521021 ............S oc k et S et S cre w .............................................M4 x 6........................ 4 5 6 ............ DD S 2 25-1 5 6 .
23 Co n veyo r Ass emb l y – DDS- 2 25 Index N o. Part No. Descript ion Si ze Q t y 1 .............. D DS 225 -2 01 ...........T a b l e .................................................................................. ............... 1 2 .........
24 Co n veyo r Ass emb l y – DDS- 2 25 Index N o. Part No. Descript ion Si ze Q t y 5 6 ............ T S- 081C022 ............Sc rew .............................................................. #10-24 x 3/ 8 ............... 8 5 7 ............ DD S 2 37-2 6 0 .
25 M o tor & Cab i n et Assemb l y – DDS - 22 5 Index N o. Part No. Descript ion Si ze Q t y 1 .............. D DS 225 -3 01 ...........C ab in et ................................................................................ .............. 1 2 .
26 M o tor & Cab i n et Assemb l y – DDS - 22 5 Index N o. Part No. Descript ion Si ze Q t y 5 0 ............ DD S 2 25-3 5 0 ........... Label (Dr um Set ti n g Gau ge) ................................................................ 2 5 1 ....
27 M o tor & Cab i n et Assemb l y – DDS - 22 5.
28 G earb o x Asse mb l y – DDS- 22 5 Index N o. Part No. Descript ion Si ze Q t y 1 .............. DD S 2 25- 401A ........Gea rb o x Bo dy ( seri a l no. 0506DDS225584 and h i gher) .............................. 1 2 .............. TS - 0720071 ..
29 G earb o x Asse mb l y – DDS- 22 5 Dru m.
30 P ar t s – DDS -237 S an d er Dru m Ass emb l y – DDS - 2 37 Index N o. Part No. Descript ion Si ze Q t y 1 .............. DD S 2 37- 101B .........R ea r D rum ( seri a l no. 1008DDS2370150 and h i gher .) ................................ 1 2 .
31 Dru m Ass emb l y – DDS - 2 37 Index N o. Part No. Descript ion Si ze Q t y 5 4 ............ D D S 237- 154B .........Fro n t D rum ( seri a l no. 1008DDS2370150 and hi gher ) ................................ 1 5 5 ............ T S- 1521041 .....
32 Co n veyo r Ass emb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 1 .............. D DS 237 -2 01 ...........T a b l e .................................................................................. ............... 1 2 .........
33 Co n veyo r Ass emb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 5 9 ............ DD S 2 37-2 5 9 ...........U pper B r acket .................................................................................... 4 6 0 ............ DD S 2 37-2 6 0 .
34 M o tor an d Cab inet Assemb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 1 .............. D DS 237 -3 01 ...........C ab in et ................................................................................ .............. 1 2 ..
35 M o tor an d Cab inet Assemb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 3 2 ............ T S- 0207021 ............S oc k et H ead C ap Sc rew ...................................1 /4 -2 0 x 1 /2 ................ 1 3 3 ...........
36 M o tor an d Cab inet Assemb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 8 5 ............ DD S 2 37-3 8 5 ...........Po w e rm ati c Logo ............................................................................... 1 8 6 .....
37 G earb o x Asse mb l y – DDS- 23 7 Index N o. Part No. Descript ion Si ze Q t y 1 .............. DD S 2 25- 401A .........Ge ar bo x B od y .................................................................................... 1 2 .............. TS - 0720071 .
38 G earb o x Asse mb l y – DDS- 23 7.
39 O p ti o n al Accesso r ies Th e opt io nal access ories l i st ed bel ow are av ailable f or u se w i t h D DS -225 a n d DD S-237 Drum S a n ders. Read y- T o - Cu t Ab rasi ve S t ri p s Part No. Descript ion Norm a l U se 60-9036 ..... 36 Gri t Sa n dpaper .
40 Wi ri ng D i a gr a ms DD S-225 Sander 5 L3 A1 3 L2 13 NO 1 L2 17 18 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 G ROUN D GRE EN RED BL ACK BLAC K WH ITE GRE EN BL ACK RE D 98 96 95 9 7 250 VAC 15 0MFD .
41 DDS- 23 7 S an d er – 7. 5HP , 1Ph , 230V 5 L3 A1 3 L2 13 NO 1 L2 17 18 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GR OUN D GRE EN WH ITE BLAC K BLA CK W HIT E GR EEN BLAC K WH ITE 98 96 95 97 250 VA.
42 DDS- 23 7 S an d er – 10HP, 3Ph , 230V L IMITED SWITC H RED RE D RE D RED RED U 1 V1 W1 W5 V5 U5 U2 V2 W2 U W L2 L3 RED GREEN WHITE RED BLACK V W2 Y1 W U2 Z1 U V2 X1 U1 V1 W1 5 L3 A1 3 L2 13 NO 1.
43 DDS- 23 7 S an d er – 10HP, 3Ph , 460V 5 L3 A1 3 L2 13 NO 1 L2 17 18 2 T1 4 T2 6 T3 14 NO L IMI TED SWI TCH RED RE D RE D RE D RE D U1 V1 W1 W5 V5 U5 U2 V 2 W2 U W L2 L3 RE D GRE EN WH ITE RED B .
44 WALT ER MEIER (M anuf act ur ing) In c. 427 New Sanford Road LaV ergne, T ennessee 37086 Phone: 800-274-6848 ww w.p o we rm a ti c.c om ww w. wal te rm ei e r.
An important point after buying a device Powermatic DDS-237 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic DDS-237 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic DDS-237 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic DDS-237 you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic DDS-237 will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic DDS-237, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic DDS-237.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic DDS-237. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic DDS-237 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
