Instruction/ maintenance manual of the product MPD1508 Powerex
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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
To help recognize this information, observe the following symbols. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
3 Medical Package System compressor to avoid stresses caused by changes in hot and cold conditions. 3. Piping supports should be anchored separately from the compressor to reduce noise and vibration. 4. Never use any piping smaller than the compressor connection.
Medical Package System 4 Specifications Medical Package Duplex – Model MPD Medical Package Triplex – Model MPT Medical Package Quadplex – Model MPQ MODEL HP PHASE RPM VOLTAGE MPD0508 5(2) 3 33.4 36.2 870 208 / 230 / 460 17.4 / 16.5 / 8.2 120 64 x 65 x 76 1288 MPD0758 7 .
Tank Drain moisture Daily 2500 Inlet air filter Replace ●▲ (Every 2,500 hrs or less) Blower fan Clean ●●●● Fan Duct Clean ●●●● Compressor Fins Clean ● (Every 2,500 hrs or less) B.
Medical Package System 6 Ref. No. Description Part Number Qty. 1 Compressor Pump: 5 HP OPT050 1 7-1/2 HP OPT100 1 10 HP OPT100 1 15 HP OPT150 1 2 Corrosion Resistant Vertical Tank 120 Gal. Consult factory for number 1 200 Gal. Consult factory for number 1 240 Gal.
Medical Package System 7 Ref. No. Description Part Number 1 Refrigerated Dryer: 20 CFM ACO200020 25 CFM ACO200025 35 CFM ACO300035 45 CFM ACO000045 55 CFM ACO200055 60 CFM ACO200060 70 CFM ACO200070 1.
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop- erty damage! Retain instructions for future reference.
2 Oilless Reciprocating Air Compr essor Pumps 4. Clearance must allow for safe, effec- tive inspection and maintenance. 5. If necessary, use metal shims or level- ing pads to level the compressor.
3 Oilless Reciprocating Air Compr essor Pumps GH Model No. HP A B C D E F (Diameter) (O.D. Flywheel) Dimensions (inches) OPS 010 1 - 1 1 / 2 6.7 3.2 11.7 16.2 7.5 4.2 .38 Ø11.2 Ax1 OPS 030 2 - 3 8.3 3.7 13.4 17.8 18.9 6.4 .43 Ø13.8 Bx1 OPT 050 5 11.
Oilless Reciprocating Air Compr essor Pumps Maintenance Schedule Operating Hours Item Action needed 500 2500 5000 10,000 15,000 20,000 Remarks Tank Drain moisture Daily Drain tank daily Inlet Air Filt.
5 Oilless Reciprocating Air Compr essor Pumps V alve Inspection/ Replacement (Inspect Every 5,000 Hours) INSPECT VALVE SET 1. Remove head bolts from cylinder head. Head bolts for some models are used also as cylinder bolts, which penetrates crankcase (See Figure 7).
Figure 10 6 Oilless Reciprocating Air Compr essor Pumps OPS010 OPT050, OPT150 OPS030 OPT100 Cylinder Bolt T orque 156 in. lb. 295 in. lb. OPS010, OPS030, OPT050, OPT100, OPT150 Head Bolt T orque 156 in. lb. Cylinder Inspection/Replacement 1. Remove cylinder head and valve set.
7 Oilless Reciprocating Air Compr essor Pumps 1. Remove cylinder head and cylinder. 2. Do not use tool to remove the ring. NOTE: Expanding ring too much and deforming can cause wear and leakage. (See Figure 12). Mark upper surface (not lower surface) of removed ring for easy distinction.
Pump No. of Piston Mark on Compressor No. Rings per Top of Model Bore Cylinders Piston Piston OPS010 65 mm 1 1 Flywheel side Fan side OPS030 65 mm 1 1 Flywheel side Fan side OPT050 LP 105 mm 1 1 Flywh.
9 Oilless Reciprocating Air Compr essor Pumps WRIST PIN BEARING SEAL REPLACEMENT (REPLACE EVER Y 10,000 HOURS) Replacing Oil Seal 1. Insert the plastic retention sleeve which protects the needle bearing from dropping out. 2. Remove the two oil seals by using a screwdriver.
10 Oilless Reciprocating Air Compr essor Pumps Inspect Connecting Rod, Wrist Pin and Crankshaft REPLACE CONNECTING ROD SET AND CRANKSHAFT AS A SET Pressing bearing into connecting rod and connecting rod set into crankshaft requires special fixtures. Without such fixtures, the squareness and paral- lelism of each part will be affected.
11 Oilless Reciprocating Air Compr essor Pumps Notes.
12 Oilless Reciprocating Air Compr essor Pumps Figure 24 - Replacement Parts Illustration for OPS010.
13 Oilless Reciprocating Air Compr essor Pumps Ref. Part Number for model No. Description OPS010 Qty 1 Cylinder 91000560 1 6 Cylinder head 91002630 1 16 Elbow (Unloader) 06800261 1 18 Unloader cap 010.
14 Oilless Reciprocating Air Compr essor Pumps Figure 25 - Replacement Parts Illustration for OPS030.
15 Oilless Reciprocating Air Compr essor Pumps Ref. Part Number for model No. Description OPS030 Qty 1 Cylinder 91000560 2 6 Cylinder head 91002640 2 16 Elbow (unloader) 06800261 1 17 Tee union assemb.
16 Oilless Reciprocating Air Compr essor Pumps Figure 26 - Replacement Parts Illustration for OPT050 197 197.
17 Oilless Reciprocating Air Compr essor Pumps Part Number Ref. for model No. Description OPT050 Qty 1 Cylinder (LP) 91000680 1 2 Cylinder (HP) 91947680 1 3 Liner 91177680 2 6 Cylinder Head (LP) 91002.
Oilless Reciprocating Air Compr essor Pumps 18 Figure 27 - Replacement Parts Illustration for OPT100 and OPT150 197 197 171 172.
1 Cylinder (LP) 91000670 91000680 2 2 Cylinder (HP) 91947680 91947680 1 6 Cylinder head (LP) 91002691 91002691 2 7 Cylinder head (HP) 91002680 91002680 1 14 Elbow (Intercooler) 01415690 01415690 4 17 .
Oilless Reciprocating Air Compr essor Pumps Powerex Limited W arranty POWEREX 3 YEAR / 10,000 HOUR EXTENDED PARTS LIMITED WARRANTY - Powerex warrants each Compressor Pump or Scroll Air-End against defects in material or workmanship from the date of purchase for a period of Three years or 10,000 hours , whichever may occur first.
An important point after buying a device Powerex MPD1508 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powerex MPD1508 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powerex MPD1508 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powerex MPD1508 you will learn all the available features of the product, as well as information on its operation. The information that you get Powerex MPD1508 will certainly help you make a decision on the purchase.
If you already are a holder of Powerex MPD1508, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powerex MPD1508.
However, one of the most important roles played by the user manual is to help in solving problems with Powerex MPD1508. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powerex MPD1508 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
