Instruction/ maintenance manual of the product W005197D Polaris
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P ARTS MANUAL PN 9915581 and MIC ROFI CHE PN 9917173 1 1/00 VIRAGE Model #W005197D INT’L VIRAGE Model #W005197I Rev . 01 E 2000 Polaris Sal es Inc. E 2000 Polaris Sal es Inc.
T ABLE OF CONTENTS VI RAGE W005197D and INT’L V IRAGE W005197I Parts Manual B BA TTERY BOX B10 ...................... BILGE PUMP B13 ........................ C CARBURET OR C6 ...................... COOLING SYSTEM B1 1 ................... CRANKCASE C3 .
2000 VIRAGE W A TERCRAF T SP ECIF ICA TIONS CAP ACI TI ES Fuel T ank Reserve Fuel T ank Injec tion Oil Res er vo ir 17 US Gal lons (64.26 l ) N/A 6 Qua r ts (5 .
2000 POLARIS VI RAGE PUBLICA TION NUMBERS MODEL MODEL # OWNER’S MANUAL P ARTS MANUAL P ARTS MICROFICHE ASSEMBL Y INSTRUCTIONS VIRAGE INT’L VIRAGE W005197D W005197I 9915574 9915574 9915581 9915581 .
A5 SHROUD VIRAG E W005197D and INT’L VI RAGE W005197I 44 10 12 14 5 25 46 29 45 9 13 11 15 20 17 18 34 33 39 19 40 8 36 47 43 24 26 16 1 2 4 3 7 6 27 30 23 17 4 28 31 32 17 22 38 21 37 41 34 35 20 17 42 E 2000 Polaris Sal es Inc.
A6 SHROUD VIRAG E W005197D and INT’L VI RAGE W005197I Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 3280339 1 Gauge, MFI , Analog/ Digi tal 2 541 1738 1 G asket, M FI 3 8450070-190 1 Line, Pitot , Formed End 4 7041931 2 Spring, MFI M ounting 5 2632234 1 Asm.
A7 HULL and BODY VIRAG E W005197D and INT’L VI RAGE W005197I 35 26 2 24 1 18 22 10 25 4 3 27 11 20 17 19 21 33 32 12 13 31 15 8 30 14 28 23 10 13 14 15 12 13 34 16 8 31 30 8 10 5 9 Bulkhead 7 8 8 6 .
A8 HULL and BODY VIRAG E W005197D and INT’L VI RAGE W005197I Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 581 1915-070 1 Pad, Boarding Platf orm 2 581 1913-070 581 1914-070 1 .
A9 FRONT STORAGE COM P ARTM ENT VIRAG E W005197D and INT’L VI RAGE W005197I 11 20 21 9 19 7 12 16 3 1 17 2 13 15 14 8 24 10 6 18 4 5 22 23 22 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 2653012 1 Latch, Door 2 5433710-31 1 1 Door , Compartm ent 3 1013282 1 Asm.
A10 DECALS VIRAG E W005197D and INT’L VI RAGE W005197I 7 14 1 17 11 9 10 18 20 RH 7 LH 3 8 12 3 6 5 19 9 2 13 12 16 4 15 Ref. Part No. Qty . Descripti on Ref.
A1 1 FUEL T ANK VIRAG E W005197D and INT’L VI RAGE W005197I 4 16 17 23 15 5 19 3 14 13 11 26 9 12 25 4 7 8 4 10 6 18 16 3 2 2 2 2 3 3 1 1 21 21 22 22 20 20 24 Ref.
A12 FUEL SYST EM VIRAG E W005197D and INT’L VI RAGE W005197I 1 2 3 4 5 6 7 8 14 10 11 9 15 6 7 7 7 6 13 13 6 12 6 NOT E: Fuel line f rom f uel/wat er separat or connec ts to f uel sender fitting marked “ON.” SEE NOTE BELOW Ref. Part No. Qty . Descripti on Ref.
A13 SEA T VIRAG E W005197D and INT’L VI RAGE W005197I 27 26 11 9 21 10 18 17 5 8 24 7 19 3 25 12 13 22 4 14 15 1 2 28 23 16 6 20 23 21 12 2 15 4 3 13 2 12 20 Ref.
A14 OIL T ANK VIRAG E W005197D and INT’L VI RAGE W005197I 11 5 8 19 9 16 20 7 10 6 22 17 9 15 18 14 14 21 21 15 17 1 2 3 4 1 12 13 Ref. Part No. Qty .
B1 STE ERING VIRAG E W005197D and INT’L VI RAGE W005197I 14 18 17 29 3 19 10 23 12 27 4 22 13 20 7 25 15 24 26 16 6 2 6 28 8 9 11 5 1 21 30 Ref. Part No.
B2 STE ERING VIRAG E W005197D and INT’L VI RAGE W005197I 2 3 4 5 9 18 19 20 1 8 13 14 16 15 13 21 17 6 14 22 24 10 11 12 23 11 12 7 Ref. Part No. Qty .
B3 DR IVE SYSTEM VIRAG E W005197D and INT’L VI RAGE W005197I 6 1 2 3 5 9 10 11 5 8 7 8 4 4 12 13 4 Ref. Part No. Qty . Descripti on Ref. Part No. Qty .
B4 PROPULSION VIRAG E W005197D and INT’L VI RAGE W005197I 3 37 27 23 28 32 35 36 21 8 25 29 6 4 5 24 34 31 30 7 9 10 11 17 13 8 15 14 18 33 2 1 16 2 26 20 4 19 22 12 Ref.
B5 REVER SE VIRAG E W005197D and INT’L VI RAGE W005197I 16 34 39 36 12 23 15 32 11 24 25 1 33 43 30 27 46 45 37 5 40 44 34 33 6 7 10 41 13 28 19 21 29 2 3 9 20 4 14 32 26 26 25 17 18 42 16 31 35 38 .
B6 REVER SE VIRAG E W005197D and INT’L VI RAGE W005197I Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 5433677-070 1 Cap 2 7516816 1 Screw 3 7517669 4 Screw 4 7661040 8 Rivet 5 .
B7 EX HAUST SYSTEM VIRAG E W005197D and INT’L VI RAGE W005197I 8 11 12 10 14 15 15 16 16 17 17 18 19 13 20 42 38 45 16 5 4 3 2 3 2 7 9 40 44 1 6 35 24 34 25 33 27 23 32 31 28 26 42 37 38 40 44 24 23.
B8 EX HAUST SYSTEM VIRAG E W005197D and INT’L VI RAGE W005197I Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 5020668 1 Fittin g, Inle t, W ate r 2 7555856 4 Washer , Flat 3 755261 1 4 Washer , Lock 4 7517268 2 Screw 5 7517004 2 Screw 6 -- -- -- -- -- -- -- 1 Fitt ing, Screen, Exhaust (See Cooling System Pg.
B9 ENGINE M OUNTING VIRAG E W005197D and INT’L VI RAGE W005197I 25 21 12 5 26 27 1 18 20 19 14 11 15 6 7 9 10 17 16 16 22 2 4 23 24 3 8 13 Ref. Part No.
B10 BA TTE R Y BOX VIRAG E W005197D and INT’L VI RAGE W005197I 5 10 7 6 8 9 4 2 12 11 13 3 1 E 2000 Polaris Sal es Inc. Ref. Part No. Qty . Descripti on Ref.
B1 1 COOLING SYSTEM VIRAG E W005197D and INT’L VI RAGE W005197I 3 15 1 5 1 9 28 6 8 27 22 26 23 1 1 7 7 7 24 19 12 4 1 1 25 16 17 18 13 14 20 4 4 11 9 2 10 21 7 Ref.
B12 WAT E R I N L E T VIRAG E W005197D and INT’L VI RAGE W005197I 6 9 8 10 11 12 13 14 15 3 4 5 7 1 2 5 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7080483 1 Cable Tie 2 -- -- -- -- -- -- -- 1 Line, Pit ot (See Shroud Pg. A6, Ref.
B13 BILGE PUM P VIRAG E W005197D and INT’L VI RAGE W005197I 7 2 8 9 10 5 2 6 2 2 3 1 4 4 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7052141 1 Elbow 2 7080475 4 Clamp 3 8450050-26 1 Hose, Water 4 7080492 2 Cable Tie 5 5431444 1 Fittin g, W ate r , Thr u- Hu ll 6 581 1317 1 G asket 7 541 1595 1 Hose 8 2410169 1 Asm.
B14 ENGINE AIR INT AKE /HULL AIR INLET VIRAG E W005197D and INT’L VI RAGE W005197I 5 9 8 7 2 1 10 3 12 11 4 16 15 6 ENGINE AIR INT AKE HULL A IR INLE T 15 16 10 11 12 14 13 17 Ref.
C1 ELE CTRICAL BOX VIRAG E W005197D and INT’L VI RAGE W005197I 38 13 12 27 37 24 36 29 28 23 26 6 14 35 17 21 22 7 9 30 32 33 41 25 15 19 34 18 16 1 10 11 18 31 2 40 39 20 8 8 17 16 4 5 3 To p V i e.
C2 ELE CTRICAL BOX VIRAG E W005197D and INT’L VI RAGE W005197I Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 2460898 1 Har nes s, Main Wir e 2 5410346 4 Ins ula tor 3 7546705 2 Nut 4 7552613 2 Washer , Lock 5 7555882 2 Washer 6 -- -- -- -- -- -- -- 1 Solenoid, St arter (See Magneto Pg.
C3 CRANKCASE VIRAG E W005197D and INT’L VI RAGE W005197I 1 2 3 4 20 22 21 19 8 16 14 15 6 11 7 17 9 10 5 12 18 13 Ref. Part No. Qty . Descripti on Ref.
C4 CYLINDER & M ANIFOLD VIRAG E W005197D and INT’L VI RAGE W005197I 1 2 4 6 26 25 7 8 10 11 12 21 19 18 17 9 5 20 14 27 22 13 15 24 23 3 16 Ref. Part No.
C5 CRANKSHAFT and PIS TON VIRAG E W005197D and INT’L VI RAGE W005197I 1 4 1 2 4 1 3 9 6 8 7 3 9 8 7 5 17 18 20 15 14 12 10 16 10 23 24 2 5 16 13 6 5 5 25 22 21 11 11 19 26 Ref.
C6 CARBURETOR VIRAG E W005197D and INT’L VI RAGE W005197I 1 2 3 4 14 5 6 8 9 10 11 12 13 15 19 20 16 17 22 21 8 9 18 7 Jet Block Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descri ption 1253334 1 Asm., C arburetor 2200910 1 Kit - Carb Rebui ld (Incl .
C7 OIL PUMP VIRAG E W005197D and INT’L VI RAGE W005197I 7 1 8 6 2 3 4 5 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7080679 1 Cable, O il Pum p 2 8450061-54 2 Line, Oil 3 7080603 4 Clam p, 7 mm 4 7555944 1 Washer 5 7710427 1 E-Ring 6 541 1293 1 O-Ring 7 7516605 2 Screw 8 2540073 1 Pump , Oil ( Incl.
C8 MAGN ET O VIRAG E W005197D and INT’L VI RAGE W005197I 2 1 5 8 9 7 11 16 15 13 10 6 14 12 3 4 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 4010172 1 Stator , T wi n 2 7517384 3 Screw 3 581 1320 1 O-Ring 4 5432282 1 Holder , Magnet 5 4010189 1 Asm.
C9 ST ARTING MOTOR VIRAG E W005197D and INT’L VI RAGE W005197I 12 1 2 3 5 6 7 8 9 11 9 16 17 18 19 20 21 25 17 13 15 10 22 23 14 4 24 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 40601 18 1 St arter , Big Bore 1 32401 13 2 Bol t, Through 2 7516807 2 Screw 3 32401 1 1 4 Spring, Brush 4 32401 15 1 Asm .
C10 FUEL /W A TER SEP ARA T OR VIRAG E W005197D and INT’L VI RAGE W005197I 5 6 8 7 9 1 2 3 4 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7517798 2 Screw 2 7552613 2 Washer , Lock 3 7555870 2 Washer , Dish 4 5132374 2 Spacer 5 3240220 1 Separator , Fuel /Water (Incl.
C1 1 ENGINE FOGGING SYSTE M INT’ L VIRA GE W005197I 14 13 6 7 4 3 12 21 2 17 18 19 15 20 16 5 1 1 6 2 11 8 9 10 3 Ref. Part No. Qty . Descripti on Ref.
C12 TOOL K IT VIRAG E W005197D and INT’L VI RAGE W005197I 1 2 3 5 6 4 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 28721 14 1 A s m .
PRINTED I N THE USA P ARTS MANU AL PN 9915581 and MICROFI CHE PN 9917173 1 1/00.
Changed pages in 9915581 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A cover toc B C x D E F G 1 2 3 4 5 6 7 8 9 10 11 12 13 14.
An important point after buying a device Polaris W005197D (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Polaris W005197D yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Polaris W005197D - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Polaris W005197D you will learn all the available features of the product, as well as information on its operation. The information that you get Polaris W005197D will certainly help you make a decision on the purchase.
If you already are a holder of Polaris W005197D, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Polaris W005197D.
However, one of the most important roles played by the user manual is to help in solving problems with Polaris W005197D. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Polaris W005197D along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center