Instruction/ maintenance manual of the product 1183 Pfaff
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INSTRUCTION MANUAL 296-1 2-1 9 20 1/002 Betriebsanleit ung engl. 0 1 .1 2 This instr uction manual applies to mac hines from the follo wing serial numbers onw ards: # 6 50 0 122 11 8 1 11 8 3.
This Instr uction Manual is valid f or all models and subclasses listed in the c hapter "Specifi cations". The adjustment manual f or the mac hines can be do wnloaded free of c harge from the internet address www.
Index Contents .................................................................................. Page 3 1 Safety ....................................................................................................................... ............. 5 1 .
Index Contents .................................................................................. Page 4 8 .04 Switc hing the mac hine on/of f .............................................................................................. 23 8 .05 Basic position of the mac hine drive unit .
S afety 5 1 Safety 1 .0 1 Directives This mac hine is constr ucted in accordance with the European regulations cont ained in the conformity and manufact urer ’ s declarations.
S afety 6 1 .03 Safety symbols Danger! P oints to be obser ved.. Danger of injur y for operating and specialist personnel! Caution Do not operate without fi nger guard and saf et y de vices. Bef ore threading, c hanging bobbin and needle, cleaning etc.
S afety 7 1 .05 Operating and specialist personnel 1 .05.0 1 Operating personnel Operating personnel are persons responsible for the equipping, operating and cleaning of the mac hine as well as for taking care of problems arising in the sewing area.
S afety 8 1 .06 Danger warnings A working area of 1 m must be k ept free both in front of and behind the mac hi- ne, so that easy access is possible at all times.
P roper use 9 2 Proper use The PF AFF 1 181 is an single-needle ultra-high-speed seamer with compound f eed The PF AFF 1 183 is an single-needle ultra-high-speed seamer with drop f eed These mac hines are used in the industr y for se wing loc kstitc h seams.
10 Specifi cations 3 Specifi cations V 3 .0 1 PF AFF 1 1 81, PF AFF 1 183 Stitc h t ype: ..........................................................................................................30 1 (loc kstitc h) Needle system: ...................
11 Specifi cations 3 .02 V er sions and subclasses V ersion A: ........................................................................................... for sewing light materials V ersion B: ........................................................
Disposal of Mac hine 12 4 Disposal of Mac hine ● Proper disposal of the mac hine is the responsibilit y of the customer . ● The materials used f or the mac hine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper .
T ransportation, pac king and storage 13 5 T ransportation, pac king and storage 5 .0 1 T ransportation to customer‘s premises The mac hines are delivered completely pac ked.
Explanation of symbols 14 6 Explanation of symbols In this instr uction manual, work to be carried out or important information is accent uated by symbols.
Controls 15 7 .02 Keys on the mac hine head (only for mac hines with -91 1/..) ● As long as k ey 1 is pressed during se w - ing, the mac hine sews in re verse. ● Keys 2 can be used for parameter set- tings (see m otor instr uction manual). Fig. 7 - 02 2 1 Fig.
Controls 16 Fig. 7 - 03 0 +1 -1 -2 7 .03 P edal ● With the on/of f switc h on 0 = Mac hine stop + 1 = Sew - 1 = Raise presser f oot (for mac hines with - 91 0/06) - 2 = T rim thread (for mac hines with - 90 0/24) 7 .04 Lever for lif ting the presser foot ● The presser f oot is raised by t urning lev er 1.
Controls 17 1 7 .05 Feed regulator disk / R ever se feed lever ● The stitc h length can be set by simulta- neously applying pressure to disk 1 and t urning it to the desired set ting . ● F or rev erse sewing press le ver 2. Fig. 7 - 05 2 Fig. 7 - 06 1 7 .
Controls 18 7 .08 Control panel The description can be f ound in the separate instruction manual f or the motor . Fig. 7 - 07 1 7 .07 Edge trimmer -731/0 1 Do not touc h the running mo- tor! Danger of injur y! ● By pressing or raising ke y 1, the edge trimmer is switc hed on or of f .
Installation and commissioning 19 Fig. 8 - 0 1 2 1 1 ● Loosen scre ws 1 and 2 and set the desired table-top height ● Tighten screws 1 w ell. ● Adjust the position of the pedal so that y ou can operate it comfortably and tighten screw 2 .
Installation and commissioning 20 ● Loosen nuts 1 . ● Tighten the V -belt with belt t ak e-up hanger 2 . ● Tighten nuts 1 . IA PF AFF motor is shown in Fig. 8 - 02 . If another motor is used, carr y out this step accor - ding to the instr uctions in the motor instr uction manual.
Installation and commissioning 21 ● Align belt-guard 1 in suc h a way that both the motor pulley and the V -belt run freely . ● Tighten screws 2 . A PF AFFmotor is shown in Fig. 8 - 04 . If another motor is used, carr y out this step accor - ding to the instr uctions in the motor instr uction manual.
Installation and commissioning 22 Fig. 8 - 06 1 8 .02 Connecting the plug-in connections and ear th cables ● Connect all plug connections as described in the operations manual of the drive ● The f ollowing ground cables must be at t ac hed in order to disc harge st atic electricity .
Installation and commissioning 23 8 .03 Commissioning the mac hine ● Chec k the mac hine, especially the electri- cal leads, for an y damage. ● Remo ve pin 1 of the oil reservoir 2 (Fig. 8 - 07). The pin serves only to protect the mac hine from damage during transport and must not be used when sewing.
Installation and commissioning 24 8 .05 Basic position of the mac hine dri ve unit 8 .05.0 1 On mac hines with EcoDriv e and control unit P40 ED ● S witc h on the mac hine.
Installation and commissioning 25 8 .05.03 On mac hines with control unit MD-4-95-220-CE ● Press and hold but ton and switc h on mac hine. ● P arameter 47 is display ed. ● Call up input lev el. ● Set Code " 62 " from the mac hine manufact urer .
Installation and commissioning 26 Fig. 8 - 07 8 .06 Star t inhibitor 8 .06.0 1 Mounting the st art inhibitor ● Set the mac hine into the t able top. ● Af ter loosening screws 2 , set switc h 1 so that it is activated when the se wing head is in an upright position.
P reparation 27 9 Preparation All regulations and instructions in this Instr uction Manual are to be obser ved! Special at tention is to be paid to the safety regulations! All preparation work is only to be car ried out by appropriately trained personnel.
P reparation 28 Fig. 9 - 02 9 .02 Winding the bobbin thread, adjusting the thread tension ● Place an empty bobbin 1 onto bobbin shaf t 2. ● Thread the bobbin in accordance with Fig.
P reparation 29 9 .04 Inser ting the bobbin case / Adjusting the bobbin thread tension ● Insert the bobbin into the bobbin case. ● P ass the thread through the slot under the spring according to Fig. 9-04. ● P ass the thread through the notc h. ● Adjust the thread tension b y turning screw 1.
P reparation 30 9 .05 Threading the needle thread / Adjusting the needle thread tension Switc h off the mac hine! Danger of injur y due to unintentional starting of the mac hine! ● Thread the mac hine as shown in Fig. 9-05. ● On mac hines with subclass -909/1 4 also guide the thread through thread trapper 2.
Care and maintenance 31 These maintenance intervals are calculated for the a verage r unning time of a single shif t operation. If the mac hine is operated more than this, shorter inter - vals are recommended.
Care and maintenance 32 Fig. 1 0 - 03 10 .04 Oiling the edge trimmer -731/0 1 ● Once a week pour oil on oil sponge 1 through hole 2 . ● Lubricate the guides 3 and 4 once a week. Only use oil with a mean vis- cosity of 22 . 0 mm 2 /s at 40°C and a density of 0.
Care and maintenance 33 10 .05 P arameter set tings P arameter set tings are described in the separate operations manual for the drive, and ma y only be c hanged by qualifi ed tec hnicians! 10 .
Care and maintenance 34 F urther parameters see manual of the respective drive 10 .05.02 P arameter list for control unit MD-4-95-220-CE P arameter Description Set ting range Set value 1 Speed max.
35 1 1 T able top cutout T able top cutout.
36 1 4 Stromlaufpläne 12 Bloc k diagram 12 .0 1 Bloc k diagram PF AFF 1 1 80 with control unit P40 ED Bloc k diagram LS FK FSL -91 0 -90 0 -91 1 Stopp X7 X3 X5 X1 X2 X4 X4 PC Drive incremental transd.
37 LS FK FSL -91 0 -90 0 -91 1 Stopp X8 X3 X5 X1 X2 X4 X4 PC Bloc k diagram 12 .02 Bloc k diagram PF AFF 1 1 80 with control unit P40 PD2 for sof t ware- download BDF - PICO T OP Control unit P40 PD2 .
38 Bloc k diagram FK FSL -91 0 -90 0 -91 1 Stopp A B C D F P S AB C D P1 PD B B B A C C D S 12 .03 Bloc k diagram PF AFF 1 1 80 with control unit MD-4-95-220-CE C - 200 Control unit MD-4-95-220-CE 11 .
W earing par ts 39 System 1 34 System 1 34 - 35 (-731/..) PF AFF 1 181; 1 183 A + B PF AFF 1 181; 1 183 C 91 -70 1 1 79-1 5 (2x) 91 -264 1 54-25 (2x) 1 1 -1 08 1 7 4-25 1 1 -330 085-1 5 Subclass -731/.
W earing par ts 40 PF AFF 1 181 -G; 1 183-G Subclass -731/.. Subclass T rimming margin P artnumber -731/0 1 -8/1 1 A 5,0 mm 91 -069 595-04/0 02 -731/0 1 -8/1 1 B 3,5 mm 91 -1 69 395-04/0 02 -731/0 1 -.
W earing par ts 41 91 -1 71 049-05 99-1 37 151 -45 91 -700 996-15 95-77 4 464-25 91 -1 71 042-05.
PF AFF Industriesysteme und Masc hinen AG Hans-Geiger -Str . 12 - IG Nord D-67 661 Kaiserslautern Phone: +49 - 630 1 3205 - 0 Fax: +49 - 630 1 3205 1 386 E-mail: info@pfaf f-industrial.
An important point after buying a device Pfaff 1183 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Pfaff 1183 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Pfaff 1183 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Pfaff 1183 you will learn all the available features of the product, as well as information on its operation. The information that you get Pfaff 1183 will certainly help you make a decision on the purchase.
If you already are a holder of Pfaff 1183, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Pfaff 1183.
However, one of the most important roles played by the user manual is to help in solving problems with Pfaff 1183. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Pfaff 1183 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
