Instruction/ maintenance manual of the product CU-4KE24NBU Panasonic
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IMPORTANT These air conditioners employ new refrigerant R410A. Pay special attention when servicing the unit. Wall mounted type CS-MKE7NKU CS-MKE9NKU CS-MKE12NKU CS-MKE18NKU CS-MKE24NKU < Applicabl.
• Before doing repair work, please read the " SAFETY PRECA UTIONS" carefully and fully understand them. • The precautionary items here are divided into " W arning" and " Caution" items.
W arning If refrigerant gas blows off during the work, do not touch the refrigerant gas as it may cause frostbite . If refrigerant gas leaks during the wor k, ventilate the room. If refrigerant gas catches fire, harmful gas may be generated. Do not mix any gas other than the specified refrigerant gas in the refrigerating cycle.
T able of Contents 2 4 6 7 8 17 20 21 24 27 50 56 62 68 71 77 80 81 82 83 87 .............................................................................................................. ...............................................................
88 89 90 90 91 93 94 94 A-1 ......................................................................... ................................................................................................... .................................................
APPLICABLE INDOOR UNITS CU-3KE19NBU CU-4KE24NBU CU-4KE31NBU Multi-Outdoor Unit Indoor Unit 3-Room 4-Room 4-Room CS-MKE7NKU YES YES YES YES YES YES YES YES YES NO YES YES CS-MKE9NKU CS-MKE12NKU CS-MKE1.
95 °F DB / 71 °F WB 67 °F DB / 57 °F WB 80 °F DB / 67 °F WB – DB / – WB 1. OPERA TING RANGE Maximum Minimum Maximum Minimum 115 °F DB 14 °F DB 75 °F DB / 65 °F WB – DB / 0 °F WB T emperature Indoor Air Intake T emp. Outdoor Air Intake T emp.
2. SPECIFICATIONS 2-1. Unit Specifications Outdoor Unit CU-3KE19NBU Indoor Unit CS-MKE9NKU × 2 Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Outdoor Unit CU-3KE19NBU Indoor Unit CS-MKE9NKU × 3 Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Outdoor Unit CU-3KE19NBU Indoor Unit CS-MKE9NKU × 3 Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Outdoor Unit CU-4KE24NBU Indoor Unit Duct Less Type Rated CS-MKE7NKU × 2 + CS-MKE9NKU Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Outdoor Unit CU-4KE24NBU Indoor Unit CS-MKE9NKU × 3 Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Outdoor Unit CU-4KE24NBU Indoor Unit CS-MKE9NKU × 3 Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Outdoor Unit CU-4KE31NBU Indoor Unit CS-MKE7NKU × 3 + CS-MKE9NKU Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Outdoor Unit CU-4KE31NBU Indoor Unit CS-MKE9NKU × 4 Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Outdoor Unit CU-4KE31NBU Indoor Unit CS-MKE9NKU × 4 Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Outdoor Unit CU-3KE19NBU 2-2-1. Outdoor Unit Control PCB Control Circuit Fuse Controls Part No. Microprocessor 250V 25A CB-CU-3KE19NBU DATA SUBJECT TO CHANGE WITHOUT NOTICE. Pints (cc) - Micro F VAC External Finish Acrylic baked-on enamel finish FV50S .
Outdoor Unit CU-4KE24NBU Control PCB Control Circuit Fuse Controls Part No. Microprocessor 250V 25A CB-CU-4KE24NBU DATA SUBJECT TO CHANGE WITHOUT NOTICE. Pints (cc) - Micro F VAC External Finish Acrylic baked-on enamel finish FV50S ... 1.91 (900) - - Internal Controller Yes Yes Aluminum Plate Fin / Copper Tube 2 18.
Outdoor Unit CU-4KE31NBU Control PCB Control Circuit Fuse Controls Part No. Microprocessor 250V 25A CB-CU-4KE31NBU DATA SUBJECT TO CHANGE WITHOUT NOTICE. Pints (cc) - Micro F VAC External Finish Acrylic baked-on enamel finish FV50S ... 2.55 (1,200) - - Internal Controller Yes Yes Aluminum Plate Fin / Copper Tube 2 18.
Temperature F ( C) 40 35 30 25 20 15 10 5 0 ( - 20) ( - 15) ( - 10) ( - 5) (0) (5) (10) (15) (20) - 4 5 14 23 32 41 50 59 68 Resistance (k ohm) 0 32 50 68 86 104 122 140 158 176 194 40 60 80 100 120 140 160 180 200 20 Resistance (k ohm) (0) (10) (20) (30) (40) (50) (60) (70) (80) (90) Temperature F ( C) 2-3.
Wide tube service valve dia.3/8" (9.52) × 3 Narrow tube service valve dia.1/4" (6.35) × 3 4-7/16 5-29/32 2-27/32 2-3/4 2-1/32 4-1/2 2-15/16 2-3/4 29-1/8(740) 23/32 1-13/16 35-7/16(900) 23-15/16 5-11/32 15/32 12-19/32(320) 13-19/32 14-17/32 11-17/32 ID:23/32 5-ID:15/16 1-3/8 2-15/16 2-1/16 3.
Wide tube service valve dia.1/2" (12.70) × 1 Narrow tube service valve dia.1/4" (6.35) × 4 Wide tube service valve dia.3/8" (9.
Outdoor Unit CU-4KE31NBU Unit: inch(mm) (852-0-0010-20300-0) Wide tube service valve dia.1/2" (12.70) × 2 Narrow tube service valve dia.1/4" (6.
Compressor 4-way valve High pressure switch H.P. Main accumulator Sub accumulator Service valve on narrow tube Service valve on wide tube CN BN AN CW BW AW O.
4-way valve High pressure switch H.P. Defrost valve for hot gas bypass Outdoor Unit CU-4KE24NBU Insulation of Refrigerant T ubing Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold.
Compressor Main accumulator Sub accumulator Service valve on narrow tube Electric expansion valve Service valve on wide tube DN CN BN AN DW CW BW AW O.D.1/4" O.D.1/4" O.D.1/4" O.D.1/4" O.D.1/2" O.D.1/2" O.D.3/8" O.D.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
Outdoor Unit CU-3KE19NBU Indoor Unit CS-MKE12NKU × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
Outdoor Unit CU-3KE19NBU Indoor Unit CS-MKE12NB4U × 1 • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode.
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
Outdoor Unit CU-4KE24NBU Indoor Unit CS-MKE12NKU × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
Outdoor Unit CU-4KE24NBU Indoor Unit CS-MKE12NB4U × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) .
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
146 (1.0) 174 (1.2) 118 (0.8) 90 (0.6) Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low.
146 (1.0) 174 (1.2) 118 (0.8) 90 (0.6) Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low pressure performance chart (1) High pr.
146 (1.0) 174 (1.2) 118 (0.8) 90 (0.6) Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (230V, 60Hz) (1) Low.
Outdoor Unit : CU-3KE19NBU Indoor Unit : CS-MKE9NKU × 3 P ower Supply : 230V Single Phase 60Hz < Cooling Capacity > 5-2. Cooling Capacity TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) 1. Rating conditions (#) : Indoor Unit Entering Air Temp.
Outdoor Unit : CU-3KE19NBU Indoor Unit : CS-MKE12NB4U × 3 P ower Supply : 230V Single Phase 60Hz < Cooling Capacity > TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) 1. Rating conditions (#) : Indoor Unit Entering Air Temp.
Outdoor Unit : CU-4KE24NBU Indoor Unit : CS-MKE9NKU × 3 P ower Supply : 230V Single Phase 60Hz < Cooling Capacity > TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) 1. Rating conditions (#) : Indoor Unit Entering Air Temp.
Outdoor Unit : CU-4KE24NBU Indoor Unit : CS-KE18NB4UW + CS-MKE12NB4U + CS-MKE12NB4U P ower Supply : 230V Single Phase 60Hz < Cooling Capacity > TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) 1. Rating conditions (#) : Indoor Unit Entering Air Temp.
Outdoor Unit : CU-4KE31NBU Indoor Unit : CS-MKE9NKU × 4 P ower Supply : 230V Single Phase 60Hz < Cooling Capacity > TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) 1. Rating conditions (#) : Indoor Unit Entering Air Temp.
Outdoor Unit : CU-4KE31NBU Indoor Unit : CS-MKE9NB4U × 4 P ower Supply : 230V Single Phase 60Hz < Cooling Capacity > TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) 1. Rating conditions (#) : Indoor Unit Entering Air Temp.
Outdoor Unit : CU-3KE19NBU Indoor Unit : CS-MKE9NKU × 3 P ower Supply : 230V Single Phase 60Hz < Cooling Capacity (Low Ambient) > 5-3. Cooling Capacity (Low Ambient) TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) NO TE 1.
Outdoor Unit : CU-3KE19NBU Indoor Unit : CS-MKE12NB4U × 3 P ower Supply : 230V Single Phase 60Hz < Cooling Capacity (Low Ambient) > TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) NO TE RATING CAPACITY: 17,400 BTU/h AIR FLOW RATE: 706 CFM INDOOR OUTDOOR ENT.
Outdoor Unit : CU-4KE24NBU Indoor Unit : CS-MKE9NKU × 3 P ower Supply : 230V Single Phase 60Hz < Cooling Capacity (Low Ambient) > TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) NO TE RATING CAPACITY: 23,200 BT U/h AIR FLOW RATE: 777 CFM INDOOR OUTDOOR ENT.
Outdoor Unit : CU-4KE24NBU Indoor Unit : CS-KE18NB4UW + CS-MKE12NB4U + CS-MKE12NB4U P ower Supply : 230V Single Phase 60Hz < Cooling Capacity (Low Ambient) > TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) NO TE RATING CAPACITY: 22,000 BTU/h AIR FLOW RATE: 812 CFM INDOOR OUTDOOR ENT.
Outdoor Unit : CU-4KE31NBU Indoor Unit : CS-MKE9NKU × 4 P ower Supply : 230V Single Phase 60Hz < Cooling Capacity (Low Ambient) > TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) NO TE RATING CAPACITY: 30,600 BTU/h AIR FLOW RATE: 1,036 CFM INDOOR OUTDOOR ENT.
Outdoor Unit : CU-4KE31NBU Indoor Unit : CS-MKE9NB4U × 4 P ower Supply : 230V Single Phase 60Hz < Cooling Capacity (Low Ambient) > TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) NO TE RATING CAPACITY: 28,600 BTU/h AIR FLOW RATE: 883 CFM INDOOR OUTDOOR ENT.
Outdoor Unit : CU-3KE19NBU Indoor Unit : CS-MKE9NKU × 3 P ower Supply : 230V Single Phase 60Hz < Heating Capacity > 5-4. Heating Capacity TH : T otal Heating Capacity (BTU/h) 1. Rating conditions (#) : Indoor Unit Entering Air Temp. 70 °F (21.
Outdoor Unit : CU-3KE19NBU Indoor Unit : CS-MKE12NB4U × 3 P ower Supply : 230V Single Phase 60Hz < Heating Capacity > TH : T otal Heating Capacity (BTU/h) 1. Rating conditions (#) : Indoor Unit Entering Air Temp. 70 °F (21.1 °C) DB : Outdoor Ambient Temp.
Outdoor Unit : CU-4KE24NBU Indoor Unit : CS-MKE9NKU × 3 P ower Supply : 230V Single Phase 60Hz < Heating Capacity > TH : T otal Heating Capacity (BTU/h) 1. Rating conditions (#) : Indoor Unit Entering Air Temp. 70 °F (21.1 °C) DB : Outdoor Ambient Temp.
Outdoor Unit : CU-4KE24NBU Indoor Unit : CS-KE18NB4UW + CS-MKE12NB4U + CS-MKE12NB4U P ower Supply : 230V Single Phase 60Hz < Heating Capacity > TH : T otal Heating Capacity (BTU/h) 1. Rating conditions (#) : Indoor Unit Entering Air Temp. 70 °F (21.
Outdoor Unit : CU-4KE31NBU Indoor Unit : CS-MKE9NKU × 4 P ower Supply : 230V Single Phase 60Hz < Heating Capacity > TH : T otal Heating Capacity (BTU/h) 1. Rating conditions (#) : Indoor Unit Entering Air Temp. 70 °F (21.1 °C) DB : Outdoor Ambient Temp.
Outdoor Unit : CU-4KE31NBU Indoor Unit : CS-MKE9NB4U × 4 P ower Supply : 230V Single Phase 60Hz TH : T otal Heating Capacity (BTU/h) 1. Rating conditions (#) : Indoor Unit Entering Air Temp. 70 °F (21.1 °C) DB : Outdoor Ambient Temp. 47 °F (8.3 °C) DB / 43 °F (6.
6. ELECTRICAL DA T A 6-1. Electric Wiring Diagrams Outdoor Unit CU-3KE19NBU 8FA2-5251-11700-1 68.
Outdoor Unit CU-4KE24NBU 8FA2-5251-11500-1 69.
Outdoor Unit CU-4KE31NBU 8FA2-5251-11300-1 70.
7. FUNCTIONS 7-1. Explanation of Functions The numerical values such as temperature, frequency, time and current in parentheses are an example of CU-4KE31NBU and the values are different from the other models. Control/conditions INITIAL Breaker is ON.
Control/conditions HEAT When defrost operation begins, frost has formed on the outdoor unit (when the ambient air temperature is low). Defrost operation begins based on outdoor heat exchanger temperature and outdoor air temperature conditions. Non-stop defrost (Refer to Fig.
Control/conditions COOL The ON/OFF operation button on the remote controller is pressed. The room temperature has reached the desired temperature. The outdoor unit does not operate for 3 minutes even after the breaker is turned ON. This is in order to stabilize the return of oil to the compressor.
Control/conditions SENSOR DRY (1/f fluctuation fan) The ON/OFF operation button on the remote controller is pressed. The outdoor unit does not operate for 3 minutes even after the breaker is turned ON. This is in order to stabilize the return of oil to the compressor.
1/f fluctuation fan 250 200 6-minute cycle Fig. 2 150 100 (Step) 50 0 75.
< Low Ambient Cooling Operation > When the mode is switched from cooling opration to low ambient cooling operation, the compressor is stopped for 150 seconds temporarily.
7-2. Protective Functions 7-2-1. Defrost Detection and Release (2) Clean defrost If all indoor units are stopped during HEAT operation, and frost is detected at the L1 line, and the conditions for defrost are met, then defrost operation occurs, and the unit stops after defrost is completed.
7-2-2. Current Control The operating current may rise as a result of causes including increasing heating or cooling loads or decreases in power voltage. In these cases, the operating frequency is automatically reduced, or operation is stopped, in order to control the operating current so that it is (20 A) or less.
7-2-5. Control at HEAT Start-up If HEAT operation is started when the outdoor air temperature is 59 °F or below, the unit operates at the HEAT start-up frequency (70 Hz or above). Reset conditions The compressor frequency exceeds the start-up frequency of (70 Hz).
8. TROUBLESHOOTING (BEFORE CALLING FOR SERVICE) 8-1. Precautions before Performing Inspection or Repair Both the indoor unit and outdoor unit include electronic control circuits. Be sure to pay attention to the following before inspecting or repairing the outdoor-side electronic circuits.
8-2. Trouble Diagnosis by Error Monitor Lamps 8-2-1. Location of the Error Monitor Lamps Remove the top plate of outdoor unit and the cover of Electrical Component Box. The Power Lamp and Error Monitor Lamps are located on the P.C.Board of Electrical Component Box.
8-3-1. Checking the outdoor unit 8-3. Checking the Outdoor System 8-3-2. Checking the defrost operation Work procedure Apply 220 V AC between terminals L1 and L2 on the outdoor unit terminal plate. • Short-circuit the T-RUN terminal to the COM terminal of TEST/T-RUN terminals.
8-4. Trouble Diagnosis of Each Part 8-4-1. Problems of Each Part and Inspection Points For details about the inspection points, refer to the Inspection Points for Each Part.
Problems Inspection points Indoor unit Indoor unit does not operate. Breaker Refrigerant gas pressure (9) (10) Operation lamp blinking. Operation lamp does not illuminate. Indoor fan dose not turn. Outdoor unit does not operate. Outdoor fan dose not turn.
No voltage on circuit board (7) Electric expansion v alve When replacing the electric expansion valve and coil, be sure to attach the connectors in the correct positions. Labels are applied to the valve body and coil, corresponding to the connector colors, to identify them.
(8) Branch tubing temperature sensor Check that the sensor is securely contained in the thermostat holder. (9) Breaker Check whether or not the breaker has been tripped. Check that the breakers and fuses used are of the specified capacity. Check that the breaker and its line are exclusive for A/C use.
8-5. Trouble Diagnosis of Fan Motor This outdoor DC f an motor contains an inter nal control PCB. Therefore, it is not possib le to measure the coil resistance, and the f ollowing procedure should be used to chec k the motor . P erform the trouble diagnosis by T est Run mode descr ibed on Installation Instructions of indoor unit.
9. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT 9-1. Characteristics of New Refrigerant R410A 9-1-1. What is New Refrigerant R410A? R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture.
Tubing precautions Refrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily cover the ends of the tubing with caps or tape prior to installation. Never use 0.0276" (0.7 mm)-thick copper tubing or tubing which is less than 0.
9-3. Tools Specifically for R410A For servicing, use the following tools for R410A Gauge manifold Charging hose Gas leak detector Refrigerant cylinder Charging cylinder Refrigerant recovery unit Vacuu.
9-5. In Case of Compressor Malfunction CAUTION Should the compressor malfunction, be sure to make the switch to a replacement compressor as quickly as possible. Use only the tools indicated exclusively for R410A. See "9-3. Tools Specifically for R410A.
Valve Single valve Charge liquid refrigerant with cylinder in up-side-down position. Single valve (with siphon tube) Charge with cylinder in normal position. Liquid Valve Liquid Charging cylinder Open Refrigerant cylinder Liquid NO! CAUTION Never charge a large amount of liquid refrigerant at once to the unit.
Length of tubing Evacuation time Less than 33 ft. (10 m) More than 10 minutes More than 33 ft. (10 m) More than 15 minutes 9-6. In Case Refrigerant is Leaking CAUTION Never attempt to charge additional refrigerant when refrigerant has been leaking from the unit.
9-7. Charging Additional Refrigerant 9-7-1. When Tubes are Extended Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came with the indoor unit. Charge additional refrigerant in liquid state only.
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INSTALLATION INSTRUCTIONS CU-3KE19NBU CU-4KE24NBU CU-4KE31NBU (852-6-4190-584-00-2) APPENDIX A A-1.
For Outdoor Unit This air conditioner uses the refrigerant R410A. External diameter of service port R410A: 5/16" Split System Air Conditioner 85264190584002 2011 CV6233187853 INSTALLATION INSTRUCTIONS NOTE Contents Page IMPORT ANT! Please Read Before Starting .
IMPORT ANT! Please Read Before Starting This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently .
8VHWKHIODUHPHWKRGIRUFRQQHFWLQJWXELQJ $SSOUHIULJHUDQWOXEULFDQWWRWKHPDWFKLQJVXUIDFHVRI the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.
4 1-2. Accessories Supplied with Unit T able 1 1-3. Optional Copper T ubing Kit Copper tubing for connecting the outdoor unit to the indoor unit is available in kits which contain the narrow and wide tubing, fittings and insulation. Consult your nearest sales outlet or air conditioning workshop.
5 2. Installation Site Selection 2-1. Indoor Unit A VOID: direct sunlight. nearby heat sources that may affect performance of the unit. areas where leakage of flammable gas may be expected. placing or allowing any obstructions near the air conditioner inlet or outlet.
6 install the indoor unit more than 3.3' (1 m) away from any antenna or power lines or connecting wires used for tele- vision, radio, telephone, security system, or intercom. Electrical noise from any of these sources may affect operation. install in a sturdy manner to avoid increased operating noise.
7 Fig. 4b Union 1/2"(12.70 mm ) 1/2"(12.70 mm ) Flare 3/8"(9.52 mm ) A joint for connecting tubes of different sizes (3/8"(9.52 mm ) 1/2"(12.
8 (B) Fig. 4d C B A (CS-MKE7NKU,CS-MKE9NKU,CS-MKE12NKU) (CS-MKE9NB4U,CS-MKE12NB4U) (CS-MKE7NKU,CS-MKE9NKU,CS-MKE12NKU) (CS-MKE9NB4U,CS-MKE12NB4U) D Outdoor unit Indoor unit (CS-MKE18NKU) (CS-KE18NB4UW) 1/2"(12.70 mm ) 1/2"(12.70 mm ) 3/8"(9.
9 (A) Fig. 4g Union 3/8"(9.52 mm ) Flare 1/2"(12.70 mm ) (1/2"(12.70 mm ) 3/8"(9.52 mm )) Supplied Reducer D C (CS-MKE7NKU,CS-MKE9NKU,CS-MKE12NKU) (CS-MKE9NB4U,CS-MKE12NB4U) Outdoor unit Indoor unit (CS-MKE7NKU,CS-MKE9NKU,CS-MKE12NKU) (CS-MKE9NB4U,CS-MKE12NB4U) 1/2"(12.
10 (D) Fig. 4j Union 5/8"(15.88 mm ) Flare 1/2"(12.70 mm ) (1/2"(12.70 mm ) 5/8"(15.88 mm ))Locally purchased C D (CS-MKE7NKU,CS-MKE9NKU,CS-MKE12NKU) (CS-MKE9NB4U,CS-MKE12NB4U) Outdoor unit Indoor unit (CS-MKE24NKU) Union 3/8"(9.
2-3. Outdoor Unit A VOID: heat sources, exhaust fans, etc. (Fig. 5a) damp, humid or uneven locations. DO: choose a place as cool as possible.
12 (1) Recommended dimensions of the baffle plates D F E C J H L I B K Q R A G O (3- 6.5 mm) 3- 1/4" (2- 6 mm) 2- 15/64" A B H C E F K I J G G D (4- 6.5 mm) 4- 1/4" Fig. 5h For Air Intake For Air Discharge Material to be used: Metal plate with corrosion protection treatment Plate thickness: 0.
13 (3) Installation procedure Panel top Panel front Panel side R Panel side L 1. Air Intake Baffle (1) Left side 1. Remove the top panel from the unit. 2. Remove the panel side L, and drill 3 holes of ø1/4 inch (6.5 mm) at the prescribed position. 3.
14 Fig. 6a 23-15/16 5-1 1/32 15/32 35-7/16 (900) 13-19/32 12-19/32 14-17/32 2-29/32 29-1/8 (740) 23/32 1-13/16 2-1/16 5-29/32 2-27/32 2-3/4 2-1/32 4-7/16 2-15/16 2-3/4 4-1/2 A Service valve on narrow tube side (Outer diameter 1/4"( 6.35 )) Service valve on wide tube side (Outer diameter 3/8"( 9.
15 2-6. Diagram of Outdoor Unit Installation Never install only a single indoor unit. Be sure to connect indoor and outdoor units only in combinations that are listed in the catalog or in the combination table that was provided with the outdoor unit. (Use caution.
16 3. Installation Process 3-1. Embedding the T ubing and Wiring Do not connect tubes to locations that are embedded. Be sure to bind refrigerant tubing and inter-unit cables together with vinyl tape. The power cable must be obtained on-site.
17 When reaming, hold the tube end downward and be sure that no copper scraps fall into the tube. (Fig. 9) (3) Remove the flare nut from the unit and be sure to mount it on the copper tube. (4) Make a flare at the end of copper tube with a flare tool.
18 3-6. Insulation of Refrigerant T ubing T o prevent heat loss and wet floors due to dripping of con- densation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a minimum 5/16" (8 mm).
19 4. Air Purging Air and moisture remaining in the refrigerant system have undesirable effects as indicated below . Therefore, they must be purged completely .
20 Cap tightening torque: 170 – 215 lbs·in (200 – 250 kgf·cm) (T ighten by hand, then use a wrench to turn approximately 45°.) Stopper Spindle Service port Screw diameter: 1/2 UNF 20 threads V alve core Cap nut tightening torque: 60 – 95 lbs·in (70 – 1 10 kgf·cm) (T ighten by hand, then use a wrench to turn approximately 30 .
21 Pump Down When relocating or disposing of the air conditioner , request this service from the dealer where the unit was purchased, or from an appropriate agent. Perform pump-down as described below . What is pump-down? Pump-down refers to recovering the refrigerant gas from the refrig- erant cycle at the outdoor unit.
22 5. Wiring Instructions 5-1. General Precautions on Wiring (1) Before wiring, confirm the rated voltage of the unit as shown on its nameplate, then carry out the wiring closely following the wiring diagram.
23 WARNING Be sure to comply with local codes on running the wire from the indoor unit to the outdoor unit (size of wire and wiring method, etc.). Each wire must be firmly connected. No wire should be allowed to touch refrigerant tubing, the compressor , or any moving part.
24 When connecting each power wire to the corresponding terminal, follow the instructions “How to connect wiring to the terminal” and fasten the wire securely tight with the fixing screw of the terminal plate.
25 1 2 3 1 2 3 1 2 3 1 2 3 Indoor unit B Indoor unit A Ground Power: Single-phase, 230/208V AC 60HZ Power breaker (not provided) Outdoor unit T erminal board Label A Inter-unit cables #14 (not provide.
26 Regulations on wire size differ from locality to locality . For field wiring requirements, please refer to your local electri- cal codes. Make sure that the installation fully complies with all local and national regulations. (1) Remove access panel “C”.
27 7 . Connecting a Home Automation Device The HA (white) 4P terminal is located on the indoor unit PCB. If a HA device will be used, connect it to this terminal. 8. Installation Check Sheet The strength of the installation location is sufficient to support the air conditioner weight.
DC1111-0.
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