Instruction/ maintenance manual of the product 8010co Nortel
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Part No. 312755-G Rev 00 May 2006 4655 Great America Parkway Santa Clara, CA 95054 Installing the Breaker Interface P anel f or the Ethernet Routing Switc h 8010co Chassis.
2 312755-G Rev 00 Copyright © 2006 Nortel Netw orks. All Rights Reserved. The information in this document is subj ect to change without notice. The statements, config urations, technical data, and recommendations in this docume nt are believ ed to be accura te and reliable, but are presen ted without e xpress or implied warranty .
3 Installing the Breaker Interface Panel for th e Ethernet Routing Switch 8010co Chassis Règlement sur le br ouillage radioélect rique du ministère des Comm unications Cet appareil numérique (8000.
4 312755-G Rev 00 Denan statement (Japan/Nippon only) National safety stat ements of compliance CE marking statement (Europe onl y) EN 60 950 statemen t This is to certify that the Nortel 8000 Se ries.
5 Installing the Breaker Interface Panel for th e Ethernet Routing Switch 8010co Chassis re verse engineer or otherwise translat e the Softwa re; c) crea te deri vati ve works or modif ications unless expressly authorized; or d) sublicense, rent or le ase the Software.
6 312755-G Rev 00.
7 Installing th e Breaker Interface P ane l f o r the Ether n et Routing Sw itch 8010c o Chassis Contents Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Bef ore you begin . . . . .
8 Contents 312755-G Re v 00 Mounting h ardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 DC input elec trica l requiremen ts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents 9 Installing th e Breaker Interface P ane l f o r the Ether n et Routing Sw itch 8010c o Chassis Index . . . . . . . . . . . . . . . . . . . .
10 Contents 312755-G Re v 00.
11 Installing th e Breaker Interface P ane l f o r the Ether n et Routing Sw itch 8010c o Chassis Figures Figure 1 Breaker interface panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 2 F ront p anel comp onents .
12 Figures 312755-G Re v 00 Figure 30 La beling cables for the BIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Figure 31 Ra ck g rounding strip example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Figure 32 Att aching power supp ly cable leads to the BIP .
13 Installing th e Breaker Interface P ane l f o r the Ether n et Routing Sw itch 8010c o Chassis Ta b l e s T able 1 Alar m modu le display LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 T able 2 DC power requirem ents .
14 Tables 312755-G Re v 00.
15 Installing the Breaker Interface Panel for th e Ethernet Routing Switch 8010co Chassis Preface The breaker interf ace panel (BIP) provid es po we r distribu tion and alarm status indications for one or two 8010co cha ssis in an equipment rack.
16 Preface 312755-G Rev 00 T ext con ventions This guide uses the follo wing text con ventions: Ho w to get Help This section explains ho w to get help for Nortel products and services. Getting Help from the Nortel W eb site The best way to get techni cal support for Nortel products is from the Nortel T echnical Support W eb site: http://www .
Preface 17 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis • sign up for automatic notif ication of ne w software and documentation for Nortel equipment • .
18 Preface 312755-G Rev 00.
19 Installing the Breaker Interface Panel for th e Ethernet Routing Switch 8010co Chassis Chapter 1 Overview This chapter provides an o vervie w of th e BIP and co vers the follo wing topics: • Phys.
20 Chapter 1 Overview 312755-G Rev 00 Fr ont panel Figure 2 sho ws the BIP front panel components. Figure 2 F ront panel components Shelf cir cuit breakers (upper and lo wer shelves) T wo groups of th.
Chapter 1 Ove rview 21 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis Figure 3 Shelf circuit br eak ers 10372EA 1 1 = Upper shelf LEDs 2 = Lower shelf LEDs Fr.
22 Chapter 1 Overview 312755-G Rev 00 Alarm module displa y panel The alarm module disp lay panel ( Figure 4 ), located on the BIP front panel, provides visual status indications for one or tw o 8010co chassis in a single rack. Figure 4 Alar m modu le display panel See Ta b l e 1 for a description of the LEDs.
Chapter 1 Ove rview 23 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis The alarm module can also be link ed to other BIPs, an d can pro vide visual and audible alarms to aisle alarms and to the central of fice (see “Central of fice alarms” on page 26 ).
24 Chapter 1 Overview 312755-G Rev 00 Front panel lo c king screws The front panel locking scre ws allo w yo u to open the front panel to access the alarm module. The alarm modu le contains jumpers that you use to conf igure your system alarm parameters.
Chapter 1 Ove rview 25 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis Figure 6 sho ws the loca tion of the shelf alar m connectors on the BIP and on two 8010co chassis (upper and lo wer shelves).
26 Chapter 1 Overview 312755-G Rev 00 Central office alarms The central of fice alarm connectors allo w you to aggregate alarms from multiple BIPs and route them to an aisle alarm and to the central off ice. Figure 7 shows three BIPs configured to aggregate alarms from three racks.
Chapter 1 Ove rview 27 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis This type of configuration allows you to independ en tly monitor and control the external audible and visual alarm status in dications of the BIP at the central off ice.
28 Chapter 1 Overview 312755-G Rev 00 Figure 9 P ower term inal bloc k Figure 10 on page 29 shows an e xample of the BIP po wer terminal block ca bling including grou nd connections for two 8010co chassis and in stalled po wer supplies.
Chapter 1 Ove rview 29 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis Figure 10 P ow er and g rounding e xample 32 PS (+) Lower Shelf PS (+) Upper Shelf PS (-.
30 Chapter 1 Overview 312755-G Rev 00 Accessing the alarm module The alarm module contains jumpers that you can configure to allo w the BIP to monitor the shelf alarm cables for a single or dual chassis installation. The BIP ships from the factory with def ault jumper configurations set for a single chassis in the lo wer shelf of the rack.
Chapter 1 Ove rview 31 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis 2 Gently lo wer the front panel to e xpose the alarm modu le ( Figure 12 ).
32 Chapter 1 Overview 312755-G Rev 00 Configuration e xample Figure 14 shows a typical conf iguration using the optional breaker interface panel. Figure 14 8010co chassis configuration with BIP option.
33 Installing the Breaker Interface Panel for th e Ethernet Routing Switch 8010co Chassis Chapter 2 Installation This chapter describes how to install th e breaker interface panel and co vers the foll.
34 Chapter 2 In stallation 312755-G Rev 00 Shipment content s Inspect all items for shipping d amage. If yo u detect any damage, d o not install the BIP . Call the Nortel T echnical Solutions Center in your area (see “Ho w to get Help” on page 16 ).
Chapter 2 Inst allation 35 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis Additional equipme nt T o install the BIP , you might need items that are not part of the BIP installation kit. Before installing the BIP hardw are, ensure that you ob tain all the cables, tools, and other equipmen t that you need.
36 Chapter 2 In stallation 312755-G Rev 00 Installing the breaker interface panel This section cov ers the following topics: • “Installing the hardware ” next • “Connect ing cabl es to the c.
Chapter 2 Inst allation 37 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis T o install the BIP: 1 Remov e the plastic back cov er from the BIP terminal block ( Figure 16 ).
38 Chapter 2 In stallation 312755-G Rev 00 Connecting cables to the chassis po wer supplies This section describes how to connect th e BIP power cables to the 8010co chassis 8004DC po wer supplies. These procedur es assume that all requi red po wer supplies were pre viously installed du ring the 8010co chassis installation.
Chapter 2 Inst allation 39 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis T o connect cables to the chassis po wer supplies: 1 Remov e the 8010co chassis bottom bezels (if required). a Using a Phillips scre wdriv er , loosen the 2 captiv e screws securing the bezel to the chassis ( Figure 18 ).
40 Chapter 2 In stallation 312755-G Rev 00 2 Locate the po wer supplies ( Figure 19 ). W ith the bezel removed, you can see the power supplies. The chassis can contain up to three power supplies. (Po wer supplies reside in ba y 1, bay 2, and bay 3, vie wed left to right from the front of the chassis.
Chapter 2 Inst allation 41 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis 3 Loosen the 2 retaining scre ws on the power supply located in bay 1 i n the lo wer chassis ( Figure 20 ).
42 Chapter 2 In stallation 312755-G Rev 00 5 Remov e the Phillips screw securing the plastic safety co ver to the power supply , and then remov e the co ver ( Figure 22 ).
Chapter 2 Inst allation 43 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis 7 Locate the follo wing items in the shipping container ( Figure 24 ).
44 Chapter 2 In stallation 312755-G Rev 00 9 Attach the lug end of a 125-inch po wer supply ca ble to th e positi ve terminal on the power supply ( Figure 26 ).
Chapter 2 Inst allation 45 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis 10 Attach the lug end of a 125-inch po wer supply cable to the negati ve terminal on the power supply ( Figure 27 ). Use a 7/16-inch hex wrench to fasten the hardware in the correct order .
46 Chapter 2 In stallation 312755-G Rev 00 12 Secure the po wer supply in bay 1 of the lower chassis ( Figure 29 ). a Use the po wer supply hand le to push the po wer supply firmly into bay 1. b Push the ex tractor le ver do wn to lock the po wer supply in place.
Chapter 2 Inst allation 47 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis Routing power suppl y cables to the BIP After you connect all cables to the cha ssis po wer supplies, you must route the po wer supply cable leads from each chassis to the BIP .
48 Chapter 2 In stallation 312755-G Rev 00 5 Route the remaining (black ) po wer supply cables from the back of the lo wer and upper shelf chassis to the back pane l of the BIP , loosely fastening them with tie-wraps along the path. 6 Loosely support the po wer supply cabl es with tie-wraps abo ve the BIP po wer terminal block.
Chapter 2 Inst allation 49 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis Connecting the power suppl y cables to the BIP T o connect the po wer supp ly cables to the BIP: 1 Locate one of the po wer supply cables.
50 Chapter 2 In stallation 312755-G Rev 00 4 Repeat steps 1 through 3 for each remaining po wer supply in your conf iguration ( Figu re 33 ). Figure 33 Upper and lo wer shelf po wer cab les connected to the BIP 5 Locate the BIP ground cable (see Figure 30 on page 47 ).
Chapter 2 Inst allation 51 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis 6 Attach one end of the BIP ground cable to the po wer terminal block ( Figure 34 ). a Loosen the po wer terminal block screw ju st enough to i nsert the ground cable lead (item 1 in Figure 34 ).
52 Chapter 2 In stallation 312755-G Rev 00 Connecting DC input power f eeds to the BIP Nortel does not supply the cables for c onn ecting the breake r interface panel to the DC input po wer source. Y ou must select ca bles that comply with the electrical code of the country where you inten d to use the DC-DC p o wer supply .
Chapter 2 Inst allation 53 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis Figure 35 A and B f eed exa mple Ta b l e 3 lists input power options for sing le and dual chassis installations.
54 Chapter 2 In stallation 312755-G Rev 00 T o connect the DC input feeds to the BIP: 1 Locate the DC po wer sour ce for the DC input feed. 2 Determine the po wer requirements for your conf iguration (see Fi gure 35 on page 53 ). 3 Locate the A and B - 48 VDC input feeds ( Figure 36 ).
Chapter 2 Inst allation 55 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis 4 Connect the -48 VDC input feeds according to your conf iguration requirements. a Match the tagged -48 VDC input feed cabl e lead wi th the correct po wer terminal block on the back o f the BIP ( Figure 37 ).
56 Chapter 2 In stallation 312755-G Rev 00 5 Connect the remainin g -48 VDC input feeds and returns as required ( Figure 38 ). Figure 38 Connecting th e A and B -48 VDC input f eeds to the BIP (2 of 2 ) Note: Figure 38 sho ws the attachment of two “ A” feeds and tw o “B” feeds to the BIP .
Chapter 2 Inst allation 57 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis 6 Connect the A/B input feed returns.
58 Chapter 2 In stallation 312755-G Rev 00 7 Connect the remaining -48 VDC input returns as required ( Figure 4 0 ). Figure 40 shows the BIP with all po we r cables and returns installed. Figure 40 Connecting th e A/B input f eed returns (2 of 2) 8 Go to the ne xt section, “Replacin g co v ers” on pag e 59 .
Chapter 2 Inst allation 59 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis Replacing co vers After you complete all of th e cabling requirements as described i.
60 Chapter 2 In stallation 312755-G Rev 00 2 Replace the 8010co chassis bezel. a Set the notch (on both ends of the 312096-A bezel) into the tabs on the chassis ( Figure 42 ). b Lift the top of the bezel up, and t hen align the capti ve scre ws with the holes in the chassis.
Chapter 2 Inst allation 61 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis Installing shelf alarm cables 1 T o install the shelf alarm cable for a single chassis in the lo wer shelf: a Locate the shelf alarm cables in the shipping container .
62 Chapter 2 In stallation 312755-G Rev 00 2 T o install the shelf alarm cable for a second chassis in the upper shelf: a Conf igure the jumpers on the alarm modu le to support a se cond chassis in the upper shelf as described in “ Accessing the alarm module” on pa ge 30 .
Chapter 2 Inst allation 63 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis Initial power -up T o power up the 8010co chassis: 1 Set the six circuit breakers on the BIP front panel to the of f position (O = Of f).
64 Chapter 2 In stallation 312755-G Rev 00 4 V erify the following LEDs on the 8010co chassis: — The (green) po wer supply LEDs for each po wer supply in both the upper and lo wer chassis are on. (If any of the po wer supply LEDs are not on, replace the po wer supply .
Chapter 2 Inst allation 65 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis 4 Continue with the insta llation of the 8010co cha ssis as described in the appropriate product chassis installation manual.
66 Chapter 2 In stallation 312755-G Rev 00.
67 Installing the Breaker Interface Panel for th e Ethernet Routing Switch 8010co Chassis Chapter 3 Pr oblem solving This chapter describes ho w to isolate an d diagnose problems with your b reaker interface panel and associated 8010co chassis.
68 Chapter 3 Problem solving 312755-G Rev 00 Interpreting the LEDs All BIP LEDs and i ndicators are located on the front pa nel ( Figure 44 ). Figure 44 BIP LEDs and indicators Ta b l e 4 describes the BIP LEDs and indicators.
Chapter 3 Problem solving 69 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis If you need more help, go to t he next section, “Diagnosing and correcting t he problem” on page 7 0 . 4 POWER Indicator White/On ste ady P ower indicator—The external DC p ower is av ailable to the BIP .
70 Chapter 3 Problem solving 312755-G Rev 00 Diagnosing and correcting the pr oblem Before you perform the prob lem-solving steps in this section, complete the follo wing steps: 1 Set the switches for all po wer supplies in the upper and lo wer chassis to the of f position (O = Of f).
Chapter 3 Problem solving 71 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis Corrective actions T o resolve problems with the BIP or th e 8010co chassis and components, follo w the correcti ve act ions sugges ted in Ta b l e 5 .
72 Chapter 3 Problem solving 312755-G Rev 00 The (red) CRITICAL indicator is on steady . F ailov er from Master CPU to the second (redundant) CPU . This action is preceded by the CRITICAL indicator blinking two times and then tur ning off after the redundant CPU becomes operational.
73 Installing the Breaker Interface Panel for th e Ethernet Routing Switch 8010co Chassis Appendix A T ec hnical specifications This appendix lists the technical specif ications for the break er interface panel .
74 Appendix A Technical specifications 312755-G Rev 00 Electrical Ph ysical dimensions Electr omagnetic emissions Safety a gency cer tification P arameter Specifica tions Input V oltage (Nominal) -48 VDC Input Current Feed Rating 60 A per DC input f eed Output Current Feed Rating 30 A per DC output feed P arameter Specifica tions Height 12.
75 Installing the Breaker Interface Panel for th e Ethernet Routing Switch 8010co Chassis Appendix B BIP e xternal cab le pin assignments This appendix describes the br eaker interface panel connectors.
76 Appendix B BIP external cable pin assignments 312755-G Rev 00 Figure 46 J1 and J2 shelf alar m connector pinouts Ta b l e 6 lists the pin assignments for the J1 and J2 shelf alarm connectors. T able 6 J1 and J2 shelf alarm connector pin assignment s Pin Signal Description 1 L+ABS Alar m battery supply retur n.
Appendix B BIP exte rnal cable pin assign ments 77 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis Office alarm connector s (J3 and J4) The BIP of f ice alarm connectors (J3 and J4 ) use high-density , 26-pin D-su b connectors ( Figure 47 ).
78 Appendix B BIP external cable pin assignments 312755-G Rev 00 Ta b l e 7 lists the pin assignments for the J3 and J4 off ice alarm connec tors. T able 7 J3 and J4 office alarm connector pin assignments Pin Signal Description 1 TT A V oice communications from teleph one jacks .
Appendix B BIP exte rnal cable pin assign ments 79 Installing t he Breaker Inte rface Panel for the Ethernet Routi ng Switch 8010co Chassis Standalone office alarm connector (J5) The standalon e of fice alarm connectors (J5) uses a high-densi ty , 26-pin D-sub connector ( Figure 49 ).
80 Appendix B BIP external cable pin assignments 312755-G Rev 00 Ta b l e 8 lists the pin assignments for the J5 standalone of fice alarm connector . T able 8 J5 standalone office al ar m connector pi.
Installing the Breaker Interface Panel for th e Ethernet Routing Switch 8010co Chassis 81 Inde x Number s 8691omSF central processing uni t (CPU) 23 8691SF central processing unit (CPU) 23 A alarm mod.
82 Index 312755-G Rev 00 alarm module 22 BIP front panel 68 description 68 location 68 P pin assignments, cables 75 po wer DC input requirements 35 initial power -up 63 po wering off t he system 64 po.
An important point after buying a device Nortel 8010co (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Nortel 8010co yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Nortel 8010co - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Nortel 8010co you will learn all the available features of the product, as well as information on its operation. The information that you get Nortel 8010co will certainly help you make a decision on the purchase.
If you already are a holder of Nortel 8010co, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Nortel 8010co.
However, one of the most important roles played by the user manual is to help in solving problems with Nortel 8010co. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Nortel 8010co along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
