Instruction/ maintenance manual of the product QP3TE Multiquip
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THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. OPERA TION AND PAR TS MANUAL T o find the latest revision of this publication, visit our website at: www .
P A GE 2 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10).
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 3.
P A GE 4 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) Specification and part number are subject to change without notice . NOTE QP3TE T rash Pump Here’ s How T o Get Help ............................................
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 5 P ARTS ORDERING PR OCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options.
P A GE 6 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — SAFETY MESSA GE ALER T SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Saf ety Messages and Operating Instructions could result in injury to yourself and others.
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 7 Accidental Starting QP3TE — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF s witch in the OFF position when the pump is not in use. Respiratory Hazard AL W A YS wear approv ed respirator y protection.
P A GE 8 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) RULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, awa y from sparks and open flames. ■ AL W A YS use e xtreme caution when working with flammable liquids.
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 9 ■ High T emperatures – Alw ays stop engine and allo w the engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot components can cause serious burns.
P A GE 10 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — SPECIFICA TIONS/DIMENSIONS (PUMP) Figure 1. QP3TE Dimensions ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o ME T 3 - P Q e p y Tp m u P h s a r T e z i S e g r a h c s i D & n o i t c u S) .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 11 QP3TE — SPECIFICA TIONS (ENGINE) Ta b l e 2 . S pe ci f ic at i on s (Eng i ne) Eng i ne M odel RO B IN EX27 0D 5 0024 Ty p e Air -cool ed 4 s t r ok e, Sing l e Cyl inder , OH V, Ho ri zo n t a l S h a ft G as ol ine E ngine Bo re X S t r ok e 2 .
P A GE 12 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — GENERAL INFORMA TION APPLICA TION The QP3TE T rash Pump is designed to be used f or dewatering applications.
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 13 Figure 2 shows a typical application using the QP3TE T rash pump . Please note that this pump is intended for the remov al of clea n water and water containing some debris and solids.
P A GE 14 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — REFUELING Figure 3. Pump Refueling PLASTIC TRUCK-BED LINER DO NOT ADD FUEL TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK-BED WITH PLASTIC LINER. POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE T O .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 15 QP3TE — B ASIC ENGINE Figure 4. Engine Controls and Components INITIAL SER VICING The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation.
P A GE 16 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — PRE-INSPECTION (ENGINE) Figure 5. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 17 Before Starting 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible, on a firm flat, level surface. 3 . T o prime pump, remo ve fill cap (Figure 2) and fill pump casing with water .
P A GE 18 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — INITIAL ST AR T -UP (ENGINE) Starting the Engine ( ROBIN engine) 1 .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 19 QP3TE — INITIAL ST AR T -UP (ENGINE) 6 . Grasp the star ter gr ip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corre- sponding to the compression point.
P A GE 20 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — MAINTENANCE (PUMP) T o perf or m the pump vacuum test do the f ollowing: 1. Remove the pump fill cap (Figure 2), and fill the pump with water . 2. Star t the engine as outlined in the initial star t-up section, and wait for the pump to begin pumping.
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 21 QP3TE — MAINTENANCE (PUMP) Figure 18. Pump V acuum T ester Pressure reading may vary depending on altitude.
P A GE 22 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions. NOTE Engine Maintenance P erf or m engine maintenance procedures as ref erenced b y T ab le 6 below: e l u d e h c S e c n a n e t n i a M e n i g n E .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 23 Maintenance P erf orm the engine maintenance procedures as indicated below: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y .
P A GE 24 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required: Drain the fuel tank completely .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 25 NO TE P A GE.
P A GE 26 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — TROUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 27 QP3TE — TROUBLESHOO TING (ENGINE/PUMP) ) d e u n i t n o C ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O .
P A GE 28 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 29 QP3TE — SUGGESTED SP ARE P A RTS QP3TE TRASH PUMP 1 T O 3 UNITS W/ROBIN EX270D50024 ENGINE Qt y . P/N Description 2 ........................................... KIT , MECHANICAL SEAL, O-RINGS 1 .
P A GE 30 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — PUMP ASSY . PUMP ASSY . SEAL KIT 59 58 6.
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 31 QP3TE — PUMP ASSY . PUMP ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 1992100011 CA SING 1 2 1992100020 CASING CO VER 1 3 13910001600014 SUCTION CO VER 1 4 1992100173 DRAIN CO VER .
P A GE 32 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) QP3TE — PUMP ASSY . PUMP ASSY . SEAL KIT 59 58 6.
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 33 QP3TE — PUMP ASSY . PUMP ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 3 8 0181090820 B O L T SET WITH SPRING W A.
P A GE 34 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ROBIN EX270D500241 ENGINE — CRANKCASE ASSY . CRANKCASE ASSY .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 35 R OBIN EX270D50024 ENGINE — CRANKCASE ASSY . CRANKCASE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0 2791010251 CRANKCASE ASSY . ..................................
P A GE 36 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) R OBIN EX270D50024 ENGINE — CRANKSHAFT AND PIST ON ASSY . CRANKSHAFT AND PIST ON ASSY .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 37 ROBIN EX270D50024 ENGINE — CRANKSHAFT AND PIST ON ASSY . CRANKSHAFT AND PIST ON ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0 2792030141 CRANKSHAFT CP 1 5 0 0180180010 FLANGE NUT 1 7 0 0323030010 W OODR UFF KEY 1 310 2792250120 CONNECTING R OD ASSY .
P A GE 38 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ROBIN EX270D50024 ENGINE — GO VERNOR ASSY . GO VERNOR ASSY .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 39 R OBIN EX270D50024 ENGINE — GO VERNOR ASSY . GO VERNOR ASSY . NO P AR T NO P AR T NAME QTY .
P A GE 40 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ROBIN EX270D50024 ENGINE — INT AKE AND EXHA UST ASSY . INT AKE AND EXHA UST GR OUP ASSY .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 41 ROBIN EX270D50024 ENGINE — INT AKE AND EXHA UST ASSY . INT AKE AND EXHA UST ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0 2793160101 CAMSHAFT CP ..............
P A GE 42 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ROBIN EX270D50024 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 43 R OBIN EX270D50024 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 510 2793261500 AIR CLEANER ASSY ., DU AL ............ 1 ..
P A GE 44 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ROBIN EX270D50024 ENGINE — COOLING AND ST ARTING ASSY . COOLING AND ST AR TING ASSY .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 45 ROBIN EX270D50024 ENGINE — COOLING AND ST ARTING ASSY . COOLING AND ST AR TING ASSY .
P A GE 46 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ROBIN EX270D50024 ENGINE — CARB URET OR ASSY . CARBURET OR ASSY .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 47 ROBIN EX270D50024 ENGINE — CARB URET OR ASSY . CARBURET OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 210 2796230210 CARBURET OR ASSY . ............................
P A GE 48 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) R OBIN EX270D50024 ENGINE — FL YWHEEL ASSY ..
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 49 ROBIN EX270D50024 ENGINE — FL YWHEEL ASSY . FL YWHEEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0 2797923001 FL YWHEEL CP 1 1 1 2797943001 IGNITION COIL CP 1 3 0 0011406250 B O L T & W ASHER ASSY .
P A GE 50 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) ELECTRIC DEVICE ASSY . EX270D50024 ENGINE — ELECTRIC DEVICE ASSY .
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 51 EX270D50024 ENGINE — ELECTRIC DEVICE ASSY . ELECTRIC DEVICE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 700 2797630131 OIL SENSOR CP 1 70 5 KU31107101 F L OA T , C/U CP3 1 740 0011406160 BO L T & W ASHER ASSY .
P A GE 52 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) EX270D50024 ENGINE — FUEL T ANK ASSY . FUEL T ANK ASSY ..
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 53 EX270D50024 ENGINE — FUEL T ANK ASSY . FUEL T ANK ASSY . NO P AR T NO P AR T NAME QTY .
P A GE 54 — QP3TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (11/15/10) TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T erms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges ad ded to the invoic e.
QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV. #4 (11/15/10) — PAGE 55 NO TE P A GE.
OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without w ritten permission.
An important point after buying a device Multiquip QP3TE (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip QP3TE yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip QP3TE - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip QP3TE you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip QP3TE will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip QP3TE, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip QP3TE.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip QP3TE. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip QP3TE along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center