Instruction/ maintenance manual of the product QP-40TE Multiquip
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Re vision #0 (04/13/05) MODEL QP-40TE TRASH PUMP (ROBIN GASOLINE ENGINE) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .
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QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 3 NO TES P A GE.
P A GE 4 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) T ABLE OF CONTENTS Specification and part number are subject to change without notice . ROBIN EX270D50021 Engine (EP A) Crankcase Assy . .................................
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 5 When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ .
P A GE 6 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) QP- 40TE — SAFETY MESSA GE ALER T SYMBOLS Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 7 QP- 40TE — SAFETY MESSA GE ALER T SYMBOLS This pump , other proper ty , or the surrounding environment could be damaged if you do not follow instructions. NOTE AL W A YS place the ON/OFF s witch in the OFF position when the pump is not in use.
P A GE 8 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) QP- 40TE — R ULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-ventilated area, a wa y from spar ks and open flames. ■ AL W A Y S use e xtreme caution when working with flammable liquids.
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 9 QP- 40TE — R ULES FOR SAFE OPERA TION ■ High T emperatures – Alw a ys stop engine and allow the engine to cool before adding fuel, oil or performing service and maintenance functions.
P A GE 10 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) QP- 40TE — SPECIFICA TIONS/DIMENSIONS (PUMP) Figure 1. QP 40TE Pump Dimensions ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o ME T 0 4 - P Q e p y Tp m u P h s a r T e z i S e g r a h c s i D & n o i t c u S) .
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 11 QP- 40TE — SPECIFICA TIONS (ENGINE) ) e n i g n E ( s n o i t a c i f i c e p S .
P A GE 12 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) QP- 40TE — GENERAL INFORMA TION APPLICA TION The QP-40TE T rash Pump is designed to be used f or de- watering applications.
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 13 QP- 40TE — PUMP COMPONENTS 1 . Pump – The model QP-40TE is 4-inch trash pump used in general de-w ater ing applications. T ypical dew atering applications consist of manholes, septic tanks, fast and slow seepage ditch w ater , silt water , mud water and m uck water .
P A GE 14 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) QP- 40TE — REFUELING PLASTIC TRUCK-BED LINER DO NOT ADD FUEL TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK-BED WITH PLASTIC LINER. POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE T O .
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 15 QP- 40TE — B ASIC ENGINE Figure 4. Engine Controls and Components INITIAL SER VICING The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation.
P A GE 16 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) QP- 40TE — PRE-INSPECTION (ENGINE) Figure 5. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 17 Before Starting 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible, on a firm flat, level surface. 3 . T o pr ime pump , remov e fill cap (Figure 2) and fill pump casing with water .
P A GE 18 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) QP- 40TE — INITIAL ST ART -UP (ENGINE) Starting the Engine 1 . Place the engine fuel valve lever (Figure 7) to the " ON " position.
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 19 QP- 40TE — INITIAL ST ART -UP (ENGINE) 6 . Grasp the star ter grip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corre- sponding to the compression point.
P A GE 20 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) QP- 40TE — MAINTENANCE (PUMP) T o perf or m the pump v acuum test do the follo wing: 1. Remov e the pump fill cap , and fill the pump with water . 2. Star t the engine as outlined in the initial star t-up section, and wait for the pump to begin pumping.
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 21 QP- 40TE — MAINTENANCE (PUMP) Figure 18. Pump V acuum T ester.
P A GE 22 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) QP- 40TE — MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions. NOTE e l u d e h c S e c n a n e t n i a M e n i g n E . 4 e l b a T ) 3 ( N O I T P I R C S E DN O I T A R E P OE R O F E B T S R I F H T N O M R O .
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 23 Maintenance P erf or m the engine maintenance procedures as indicated belo w: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y .
P A GE 24 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) QP- 40TE — PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely . z Run the engine until the fuel in the injection system is completely consumed .
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 25 NO TE P A GE.
P A GE 26 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) QP- 40TE — TROUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E .
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 27 QP- 40TE — TR OUBLESHOO TING (ENGINE/PUMP) ) d e u n i t n o C ( G N I T O O H S E L B U O R T E N I G N E . 5 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O .
P A GE 28 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) The contents and part numbers listed in the parts section are subject to change without notice .
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 29 QP-40TE 1 T O 5 UNITS WITH R OBIN EX- 270D50021 ENGINE 1 to 5 Units Qty . P/N Description 3 KIT40TE KIT , MECHANICAL SEAL, .
P A GE 30 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) QP- 40TE — PUMP ASSY . PUMP ASSY ..
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 31 QP- 40TE — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EX270D50021 ENGINE, ROBIN 1 2 14120600100.
P A GE 32 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) QP- 40TE — PUMP ASSY . PUMP ASSY ..
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 33 QP- 40TE — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 0151151025 STUD BOL T (CASING) M10 x 35.
P A GE 34 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) ROBIN EX270D50021 ENGINE — CRANKCASE ASSY . CRANKCASE ASSY ..
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 35 R OBIN EX270D50021 ENGINE — CRANKCASE ASSY . CRANKCASE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0 2791010251 CRANKCASE CP , W/ OIL SENSOR ...........................
P A GE 36 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) ROBIN EX270D50021 ENGINE — CRANKSHAFT ASSY . CRANKSHAFT , PIST ON ASSY .
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 37 ROBIN EX270D50021 ENGINE — CRANKSHAFT ASSY . CRANKSHAFT , PIST ON ASSY .
P A GE 38 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) ROBIN EX270D50021 ENGINE — INT AKE AND EXHA UST ASSY . INT AKE AND EXHA UST GR OUP ASSY .
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 39 ROBIN EX270D50021 ENGINE — INT AKE AND EXHA UST ASSY . INT AKE AND EXHA UST GROUP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0 2793160101 CAMSHAFT CP 1 2 5 2773510103 PIN, CAMSHAFT , 9DX78.
P A GE 40 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) ROBIN EX270D50021 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY ..
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 41 R OBIN EX270D50021 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 510 2793261200 AIR CLEANER ASSY ., DU AL ............ 1 .......
P A GE 42 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) ROBIN EX270D50021 ENGINE — GO VERNOR ASSY . GO VERNOR GR OUP ASSY .
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 43 R OBIN EX270D50021 ENGINE — GO VERNOR ASSY . GO VERNOR GR OUP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0 2794230113 G O VERNOR LEVER 1 2 0 2274220133 G O VERNOR SHAFT 1 3 0 2794270101 G O V ER N OR RO D CP .
P A GE 44 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) ROBIN EX270D50021 ENGINE — COOLING/ ST ARTING ASSY . COOLING AND ST ARTING GR OUP ASSY .
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 45 R OBIN EX270D50021 ENGINE — COOLING/ ST ARTING ASSY . COOLING AND ST AR TING GROUP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0 2795120201 B LOW ER H O US I NG C P .
P A GE 46 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) R OBIN EX270D50021 ENGINE — FUEL T ANK ASSY . FUEL, LUBRICANT ASSY .
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 47 ROBIN EX270D50021 ENGINE — FUEL T ANK ASSY . FUEL, LUBRICANT ASSY . NO .
P A GE 48 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) ROBIN EX270D50021 ENGINE — CARB URET OR ASSY . CARBURET OR ASSY ..
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 49 ROBIN EX270D50021 ENGINE — CARB URET OR ASSY . CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 210 2796230200 CARBURET OR ASSY . .............................
P A GE 50 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) ROBIN EX270D50021 ENGINE — FL YWHEEL ASSY . FL YWHEEL ASSY ..
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 51 ROBIN EX270D50021 ENGINE — FL YWHEEL ASSY . FL YWHEEL ASSY . NO P AR T NO P AR T NAME QTY .
P A GE 52 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) ELECTRIC DEVICE ASSY . EX270D50021 ENGINE — ELECTRIC DEVICE ASSY ..
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 53 EX270D50021 ENGINE — ELECTRIC DEVICE ASSY . ELECTRIC DEVICE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 700 2797630131 OIL SENSOR CP 1 70 5 KU31107101 CONTROL ASSY , OIL SENSOR 1 740 0011406160 B O L T & W ASHER ASSY .
P A GE 54 — QP- 40TE —OPERA TION & P ARTS MANU AL — REV . #0 (04/13/05) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of pa yment f or par ts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 55 NO TES P A GE.
OPERA TION & P AR TS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2005, MUL TIQUIP INC . Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc.
An important point after buying a device Multiquip QP-40TE (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip QP-40TE yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip QP-40TE - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip QP-40TE you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip QP-40TE will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip QP-40TE, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip QP-40TE.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip QP-40TE. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip QP-40TE along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
