Instruction/ maintenance manual of the product PS706026 PS706030 Multiquip
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OPERA TION MANUAL P/N 37434 THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .
Engine exhaust and some of its constituents, and some dust created of California to cause cancer , birth defects and other repr oductive harm. by power sanding, sawing, grinding, drilling and other construction activities contains chemicals kno wn to the State Some examples of these c hemicals are: Lead from lead-based paints.
Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay , granite and numerous other minerals and rocks.
P A GE 4 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) PS7060 MUL TIQ UIP SA W — T ABLE OF CONTENTS Proposition 65 W ar ning ........................................... 2 Silicosis/Respirator y W a r nings ...............
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 5 A B C D E PS7060 MUL TIQ UIP SA W — DIMENSIONS Figure 1. Chassis & Dimensions - Sideview S N O I S N E M I D & S I S S A H C . 1 E L B A T E C N E R E F E R R E T T E L N O I T P I R C S E D S N O I S N E M I D ) m m ( .
P A GE 6 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) PS7060 MUL TIQUIP SA W — SPECIFICA TIONS G I J H K F Figure 2. Chassis & Dimensions - Bottomview S N O I T A C I F I C E P S T F A H S D N A E D A L B .
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 7 PS7060 MUL TIQ UIP SA W — ENGINE SPECIFICA TIONS S N O I T A C I F I C E P S M E T S Y S N O I S S I M S N A R T .
P A GE 8 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) TRAINING CHECKLIST This checklist lists the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist when training a new operator or use as a review for more experienced operators.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 9 D AIL Y PRE-OPERA TION CHECKLIST COMMENTS: D AIL Y PRE-OPERA TION CHECKLIST T S I L K C E H C N O I T A R E P O - E R P Y L I A D 1 . k c e h c e g a m a d d n a e r a w d r a H 2 .
P A GE 10 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) HAZARD SYMBOLS Engine exhaust gases contain harmful toxins and will displace oxygen when running in an enclosed or confined area. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air .
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 11 Accidental Starting Respiratory Hazard AL W A YS wear approv ed respirator y protection.
P A GE 12 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) PS7060 MUL TIQ UIP SA W — RULES FOR SAFE OPERA TION SAFETY ■ DO NOT operate or service this equipment before you read, understand, and comply with all safety messages in this manual .
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 13 ■ V erify the engine star t s witch is set to the OFF position before installing a blade. ■ Use proper blades and follow the blade manufacturer's recommendations. Match the blade RPM (Blade Shaft RPM) to the recommended blade surface feet per minute.
P A GE 14 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) ■ Examine blade flanges f or damage and e xcessive w ear . ■ Ensure the cleanliness of the blade before blade is installed. Blade should fit snugly on the shaft and against the inside/ outside blade flanges.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 15 ■ DO NOT use the handle bars and/or front pointer as lifting points. ■ AL W A YS use ramps capable of suppor ting the weight of the saw and the oper ator to load and unload the saw .
P A GE 16 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) Battery The battery contains acids that can cause injury to the eyes and skin. T o a v oid ey e irr itation, alwa ys wear saf ety glasses or f ace shielding. Use well insulated gloves when picking the battery up .
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 17 All MUL TIQ UIP PS7060 saws are designed, engineered and manufactured with strict adherence to American National Standards Institute, Inc.
P A GE 18 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) NO TES.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 19 1 2 PS7060 MUL TIQUIP SA W — SERIAL T A G INFORMA TION Figure 4. Serial T ag/Locations Serial T ag The serial tag contains the model number and serial number of the saw .
P A GE 20 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) PS7060 MUL TIQUIP SA W — CONTROLS AND INDICA T ORS Figure 5. PS7060 MUL TIQUIP SA W Controls and Indicators 11. Right W ater Flow V alve – Opens and closes w ater supply to water supply system.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 21 PS7060 MUL TIQUIP SA W — COMPONENTS Figure 6. PS7060 MUL TIQUIP SA W Components 1 . Front Pointer Assembly 2 . Blade Wrench 3 . Bladeshaft Pulley Guard 4 . Bladeshaft Assembly 5 .
P A GE 22 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) PS7060 MUL TIQUIP SA W — B ASIC ENGINE INFORMA TION Figure 7. Basic Engine Components Basic Engine Components The following refer to basic engine components and their functions that an operator ma y need to ref erence .
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 23 PS7060 MUL TIQ UIP SA W — CHOOSING PROPER BLADE SIZE Choosing Proper Blade Size T o select the proper size blade f or the.
P A GE 24 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) Blade RPM vs. Surface Feet Per Minute (SFPM) When choosing a blade for your cutting conditions, follow the blade manufacturer's recommendations. Match the blade speed (Blade Shaft RPM) to the recommended blade Surf ace Feet P er Minute (SFPM) See table 7.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 25 1 . Drive Pin Hole – A commonly located hole on the diamond blade core that prevents operational blade slippage between the inner & outer blade flanges (collars).
P A GE 26 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) PS7060 MUL TIQ UIP SA W — INST ALLING THE BLADE Installing the Blade The blade can be mounted on either side of the saw to accomodate different cutting jobs. With the proper sized blade selected, install the new blade referring to the following procedure.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 27 An improperly torqued Mounting Bolt can cause the inside diameter of the Blade, Blade Shaft, and Flange Bushing to quickly wear . This can result in poor cutting characteristics or premature failure of these parts requiring replacement and machine "downtime".
P A GE 28 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) Installing a Blade Guard: NEVER operate the saw with the front half of the Blade Guard removed.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 29 PS7060 MUL TIQ UIP SA W — BLADE GU ARDS 1 . Slide the Blade Guard straight downward to engage the tapered Mounting Clip. (See Figure 17.) Blade Guards with Standar d W ater Systems: Blade Guards with W aterjet W ater Systems: 1 .
P A GE 30 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) PS7060 MUL TIQ UIP SA W — W A TER DELIVER Y SYSTEMS Water Delivery System When storing the saw where temperatures may drop below freezing, blow out the water lines to prevent damage to the water delivery system.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 31 PS7060 MUL TIQ UIP SA W — SLH AND B A TTER Y T o install the batter y on the saw , make sure that the batter y is properly clamped into the battery box.
P A GE 32 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) PS7060 MUL TIQ UIP SA W — FUELING THE SA W Fueling the Saw This saw f eatures an 8 gallon, clear , molded plastic fuel tank f or ease of checking the fuel level. It has a central drain and a shutoff v alv e.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 33 PS7060 MUL TIQ UIP SA W — POINTER ADJUSTMENT Cold W eather Operation Glow Plugs In weather where temperatures reach below 30 o farenheit/ 0 o Celsius, Glow Plugs may be required to start engine.
P A GE 34 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) 1 4 2 3 5 PS7060 MUL TIQ UIP SA W — RAISE-LO WER CONTROLS Raise - Lower Controls The PS7060 saw uses a 12-volt hydraulic pump and cylinder to raise and lo wer the sa w .
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 35 3 5 1 4 6 PS7060 MUL TIQUIP SA W — BLADESHAFT ENGA GE SYSTEM Depth Control System The PS7060 saw uses an electronically controlled Depth Stop to position and lock the blade at the desired cut depth.
P A GE 36 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) Wheel Drive System The PS7060 saw features a cable-controlled hydrostatic transmission with infinite Forward-Neutral-Reverse (F-N-R) speed adjustment. This is controlled by the operation through the control handle located on the operator control panel.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 37 PS7060 MUL TIQ UIP SA W — OPERA TION 8 . Allow the engine to warm up for several minutes. 9 . Set the throttle to the recommended engine RPM to match the recommended blade speed of the attached blade.
P A GE 38 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) PS7060 MUL TIQ UIP SA W — LO ADING AND TRANSPORTING LO ADING/UNLO ADING AND TRANSPORTING THE SA W Loading and Unloading When LO ADING , UNLO ADING , or when on a STEEP SLOPE , the engine MUST BE at 1800 RPM or above to prevent loss of control.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 39 B A Certain maintenance operations or machine adjustments require specialized knowledge and skill. Attempting to perform maintenance operations or adjustments without the proper knowledge, skills or training could result in equipment damage or injury to personnel.
P A GE 40 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) 4 1 2 3 1 5 PS7060 MUL TIQ UIP SA W — MAINTENANCE Engine This saw f eatures a 60 HP DEUTZ Tier II T urbocharged diesel engine, BF3L2011.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 41 F C TEMPERA TURE RANGE EXPECTED BEFORE NEXT OIL CHANGE -20 0 20 SAE 15W-40 SAE 20W-50 SAE 10W-30, 10W -40 32 40 60 80 100 -30 -20 -10 0 10 20 30 40 SAE 0W-30, 0W -40 SAE 5W-30, 5W -40 PS7060 MUL TIQ UIP SA W — MAINTENANCE T able 9.
P A GE 42 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) PS7060 MUL TIQ UIP SA W — MAINTENANCE Oil And Fuel Lines ■ Check the oil and fuel lines and connections regularly for leaks or damage . Repair or replace as necessar y .
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 43 PS7060 MUL TIQ UIP SA W — MAINTENANCE Cooling System Refer to your engine manual for additional information. Figure 45. Air Cleaner Removal The Deutz 2011 Series Engine uses a robust, heavy duty oil cooler system to cool the engine.
P A GE 44 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) 1 2 4 5 6 3 Removable Guards and Access Panels Figure 48. Guards & Panels 1. Blade Guard 2. Rear Access Panel 3. Console Access Panel 4. Belt Guard 5. Flange Guard 6.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 45 PS7060 MUL TIQ UIP SA W — MAINTENANCE Belts and Pulleys This saw uses a pair of Blade Shaft Drive Belts, (5G 3VX 530) and a Hydrostatic Pump Belt, (AX-35). Figure 49. Belt Locations 1.
P A GE 46 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) 1 1 2 2 3 3 4 4 5 5 6 6 7 7 Blade Shaft Maintenance The fully enclosed Blade Shaft eliminates most maintenance. Should the Blade Shaft need ser vice or repair how e v e r , contact the manufacturer for details.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 47 PS7060 MUL TIQ UIP SA W — MAINTENANCE Removal and Replacement T o ensure correct Blade Shaft/Wheel alignment this operation should be perf or med b y and authorized Ser vice Center .
P A GE 48 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) Figure 57. Blade Flange Puller Correct removal or installation of the Inner Blade Flange requires Flange Puller (p/n 18503) as shown in figure 57.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 49 PS7060 MUL TIQ UIP SA W — MAINTENANCE If the Inner Flange does not readily break free from the tapered Blade Shaft while the center puller bolt is tightened, lightly tap on the center puller bolt to allow the flange to break free from the shaft.
P A GE 50 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) 1 2 3 4 Circuit Breakers and Starter Relays Thermal circuit breakers and Glow Plug Starter Relays are located behind the console access cover at the top of the console.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 51 PS7060 MUL TIQ UIP SA W — MAINTENANCE PTO Drive Maintenance Disassembly of the PTO Drive and replacement of the PTO Drive Sheave/Bearing Assembly requires the PTO Bearing Puller , p/n 18610.
P A GE 52 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) 3 2 1 6 7 5 4 PS7060 MUL TIQ UIP SA W — MAINTENANCE 1. Pump Motor 2. Lift Pump Reservoir 3. Raise-Lower V alve (Solenoid) 4. Raise-Lower T oggle 5. Raise-Lower Wire Harness 6.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 53 1 3 2 1 2 3 4 NEVER use your hand to find hydraulic leaks. Use a piece of wood or cardboard. Hydraulic fluid injected into the skin must be treated by a knowledgable physician immediately or severe injury or death can occur .
P A GE 54 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) 3 8 5 7 2 6 9 4 4 1 PS7060 MUL TIQ UIP SA W — MAINTENANCE Figure 68. Hydraulic System Drains T o prev ent hydr aulic pump damage, pre-fill the filter with oil prior to installing it.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 55 Decommissioning Saw/Components Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable.
P A GE 56 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) PS7060 MUL TIQ UIP SA W — MAINTENANCE Certain operations referred to in this troubleshooting section such as re-seating valves or replacing piston rings may require special tools and must be performed by trained and competent personnel.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 57 PS7060 MUL TIQ UIP SA W — TROUBLESHOO TING ) D E U N I T N O C , E N I G N E ( G N I T O O H S E L B U O R T . 2 1 E L B A T M O T P M Y SE S U A C E L B I S S O PN O I T U L O S r e p o r p s i n o i s s e r p m o c " r e w o p n i k a e W " .
P A GE 58 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) PS7060 MUL TIQ UIP SA W — TROUBLESHOO TING G N I T O O H S E L B U O R T E D A L B .
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 59 NO TES.
P A GE 60 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) I II III 0 I III III III II II 16 AWG Red/White 16 AWG Red/White 16 AWG Yellow/Blue 16 AWG Yellow/Blue 16 AWG Dark G.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 61 . . . . . . . . . . . . I II III 0 I III III III II II MP1 J10 J28 J27 G1 CR4 MOT2 J33 V1 SP1 P3 J40 SP3 SP2 P5 SS1 SP4 J45.
P A GE 62 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) PS7060 MUL TIQUIP SA W — HYDRA ULIC SCHEMA TIC T O SN AF3700155 HYDRA ULIC SCHEMA TIC T O SN AF3700155 1. Lift Cylinder Assembly 2. Lift Pump 3. Reservoir 4. Blade Shaft Assembly 5.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 63 HYDRA ULIC SCHEMA TIC SN AF3700156 AND UP PS7060 MUL TIQUIP SA W — HYDRA ULIC SCHEMA TIC SN AF3700156 & UP 1. Lift Cylinder Assembly 2. Lift Pump 3. Reservoir 4. Blade Shaft Assembly 5.
P A GE 64 — PS7060 MUL TIQUIP SA W • OPERA TION MANU AL — REV . #2 (06/02/08) P A YMENT TERMS T er ms of pa yment f or par ts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 65 NO TES.
OPERA TION MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MUL TIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission.
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If you already are a holder of Multiquip PS706026 PS706030, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip PS706026 PS706030.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip PS706026 PS706030. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip PS706026 PS706030 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
