Instruction/ maintenance manual of the product MVH-402DSB Multiquip
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MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX : 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-1244 800-478-1244 F AX: 310-537-3927 F AX: 310-631-5032 E-mail:mq@multiquip.
P A GE 2 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05).
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TI.
P A GE 4 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) T ABLE OF CONTENTS Proposition 65 W ar ning ............................................. 2 Here's How T o Get Help ................
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 5 P ARTS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items .
P A GE 6 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — SAFETY MESSA GE ALER T SYMBOLS Safety precautions should be followed at all times when operating this equipment.
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 7 Accidental Starting MVH-402DSB — SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the engine ON/OFF switch in the OFF position, when the reversible plate compactor is not in use.
P A GE 8 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — R ULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, awa y from spar ks and open flames. ■ AL W A YS use e xtreme caution when wor king with flammable liquids.
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 9 MVH-402DSB — R ULES FOR SAFE OPERA TION ■ NEVER disconnect any "emergency or safety devices" . These de vices are intended for operator saf ety .
P A GE 10 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — OPERA TION AND SAFETY DECALS Figure 1. Operation and Safety Decals Figure 1 displa ys the operation and saf ety decals as they appear on the re versible plate compactor .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 11 MVH-402DSB —SPECIFICA TIONS E L B I S R E V E R B S D 2 0 4 - H V M . 1 e l b a T S N O I T A C I F I C E P S R O T C A P M O C E T A L P e c r o F l a g u f i r t n e C) g k 0 0 6 5 ( N k 9 .
P A GE 12 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — DIMENSIONS Figure 2. MVH-402DSB Reversible Plate Compactor Dimensions S N O I S N E M I D . 3 E L B A T . F E RS N O I S N E M I D A) .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 13 MVH-402DSB — FEA TURES Plate Compactor The Mikasa MVH-402DSB is a walk behind, reversible plate compactor designed for the compaction of sand, clay and asphalt.
P A GE 14 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB— PLA TE COMP A CT OR COMPONENTS Figure 3. MVH-402DSB Reversible Plate Compactor Components Figure 3 illustrates the location of the major components f or the MVH-402DSB Re versib le Plate Compactor .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 15 MVH-402DSB— ENGINE COMPONENTS Figure 4. MVH-402DSB Engine Components ENGINE COMPONENTS Figure 4 illustrates the location of the major engine components of the machine.
P A GE 16 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — PRE-INSPECTION AL W A Y S w ear approved e ye and hearing protection bef ore operating the compactor . Before Starting 1 .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 17 Figure 10. Starter Switch MVH-402DSB — OPERA TION DO NO T attempt to operate the compactor until the Saf ety , General Information and Inspection sections of this manual have been read and thoroughly understood.
P A GE 18 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) Recoil Start 1 . Open the fuel cock (Figure 8). 2 . Mov e the throttle le ver to the ST ART position by opening it to about 20 degrees (Figure 9).
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 19 MVH-402DSB—OPERA TION 4 . T o make the compactor mov e in the rev erse direction pull the travel lever ( Figure 13) backwards.
P A GE 20 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — MAINTENANCE Inspection and Maintenance Service T ables.
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 21 MVH-402DSB — MAINTENANCE Engine Oil Replacement: 1 . Replace engine oil, first in 25 hours of operation and every 50 to 100 hours afterwards. 2 .
P A GE 22 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) Figure 21. Vibrator Oil Maintenance MVH-402DSB—MAINTENANCE Vibrator Oil Level Check 1 .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 23 MVH-402DSB—MAINTENANCE T roubleshooting See T ables 8 (engine) and 9 (plate compactor) on proceeding pages for troubleshooting guide. B A TTER Y MAINTENANCE 1.
P A GE 24 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB—TR OUBLESHOO TING Practically all breakdowns can be prevented by proper .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 25 MVH-402DSB—TROUBLESHOO TING Practically all breakdowns can be prevented by proper handling an.
P A GE 26 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used.
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 27 SUGGESTED SP ARE P ARTS MVH-402DSB WITH Y ANMAR L100EE-DEVMK1 ENGINE 1 to 5 Units Qt y .
P A GE 28 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — DECAL PLA CEMENT DECAL PLACEMENT.
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 29 MVH-402DSB — DECAL PLA CEMENT DECAL PLACEMENT NO .
P A GE 30 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — VIBRA TING PLA TE ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 31 MVH-402DSB — VIBRA TING PLA TE ASSY . VIBRA TING PLA TE ASSY .
P A GE 32 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — B ASE AND ENGINE ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 33 MVH-402DSB — B ASE AND ENGINE ASSY . BASE AND ENGINE (Y ANMAR L100A) ASSY .
P A GE 34 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — VIBRA T OR ASSY . VIBRA T OR ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 35 MVH-402DSB — VIBRA T OR ASSY . VIBRA T OR ASSY .
P A GE 36 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — VIBRA T OR ASSY . VIBRA T OR ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 37 MVH-402DSB — VIBRA T OR ASSY . (CONTINUED) VIBRA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 6 080200100 S T O P RING S-10 1 2 7 455435051 PIST ON,22.
P A GE 38 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — HYDRA ULIC SYSTEM ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 39 MVH-402DSB — HYDRA ULIC SYSTEM ASSY . HYDRA ULIC SYSTEM ASSY .
P A GE 40 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — CONTR OL ASSY . CONTROL ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 41 MVH-402DSB — CONTR OL ASSY . CONTR OL ASSY .
P A GE 42 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — CONTR OL ASSY . CONTROL ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 43 MVH-402DSB — CONTR OL ASSY . (CONTINUED) CONTR OL ASSY .
P A GE 44 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) MVH-402DSB — B A TTER Y ASSY . BA TTER Y ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 45 MVH-402DSB — B A TTER Y ASSY . BA TTER Y ASSY .
P A GE 46 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) Y ANMAR L100EE-DEVMK1 — CYLINDER BLOCK ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 47 CYLINDER BLOCK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71497001560 BLOCK ASSY . CYLINDER ........................... 1 ...................
P A GE 48 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) Y ANMAR L100EE-DEVMK1 — CYLINDER HEAD AND CO VER ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 49 Y ANMAR L100EE-DEVMK1 — CYLINDER HEAD AND CO VER ASSY .
P A GE 50 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) Y ANMAR L100EE-DEVMK1 — MUFFLER ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 51 Y ANMAR L100EE-DEVMK1 — MUFFLER ASSY . MUFFLER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 7 11465013201 GASKET , NON-ASB. .................
P A GE 52 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) Y ANMAR L100EE-DEVMK1 — AIR CLEANER ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 53 Y ANMAR L100EE-DEVMK1 — AIR CLEANER ASSY . AIR CLEANER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11465012211 GASKET , AIR CLEANER 1 2 71465012560 CLEANER ASSY .
P A GE 54 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) Y ANMAR L100EE-DEVMK1 — CRANKSHAFT , PIST ON & CAMSHAFT ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 55 CRANKSHAFT , PIST ON AND CAMSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71466014100 CAMSHAFT ASSY ., D 1 6 11465014200 T APPET 2 7 11477114260 T APPET , F .
P A GE 56 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) Y ANMAR L100EE-DEVMK1 — LUB. OILPUMP AND GO VERNOR ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 57 Y ANMAR L100EE-DEVMK1 — LUB. OILPUMP AND GO VERNOR ASSY . LUB . OIL PUMP AND GO VERNOR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11465032010 PUMP ASSY .
P A GE 58 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) Y ANMAR L100EE-DEVMK1 — COOLING AND ST AR TING DEVICE ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 59 Y ANMAR L100EE-DEVMK1 — COOLING AND ST ARTING DEVICE ASSY .
P A GE 60 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) Y ANMAR L100EE-DEVMK1 — FUEL INJECTION PUMP ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 61 FUEL INJECTION PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71465651130 P UM P AS S Y . , F . INJECT . ....................... 1 .........
P A GE 62 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) Y ANMAR L100EE-DEVMK1 — FUEL T ANK AND FUEL LINE ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 63 Y ANMAR L100EE-DEVMK1 — FUEL T ANK AND FUEL LINE ASSY . FUEL T ANK AND FUEL PIPE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71465055130 T ANK ASSY .
P A GE 64 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) Y ANMAR L100EE-DEVMK1 — ST AR TING MO T OR AND D YNAMO ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 65 Y ANMAR L100EE-DEVMK1 — ST AR TING MO T OR AND D YNAMO ASSY . ST AR TING MO T OR AND D YNAMO ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11436277011 S T A R TER, S114-651A .
P A GE 66 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) Y ANMAR L100EE-DEVMK1 — T OOL, LABEL AND GASKET SET ASSY .
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 67 Y ANMAR L100EE-DEVMK1 — T OOL, LABEL AND GASKET SET ASSY .
P A GE 68 — MQ-MIKASA MVH-402DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/30/05) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T erms of payment f or par ts are net 10 days. FREIGHT POLICY All par ts orders will be shipped collect or prepaid with the charges added to the invoice.
MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 69 NO TE P A GE.
MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX manufactured for Multiquip Inc.
An important point after buying a device Multiquip MVH-402DSB (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip MVH-402DSB yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip MVH-402DSB - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip MVH-402DSB you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip MVH-402DSB will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip MVH-402DSB, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip MVH-402DSB.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip MVH-402DSB. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip MVH-402DSB along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center