Instruction/ maintenance manual of the product MVH-304DSB Multiquip
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MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX : 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-1244 800-478-1244 F AX: 310-537-3927 F AX: 310-631-5032 E-mail:mq@multiquip.
P A GE 2 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05).
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR T.
P A GE 4 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) T ABLE OF CONTENTS Proposition 65 W ar ning ............................................. 2 Here's How T o Get Help ................
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 5 P ARTS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items .
P A GE 6 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — SAFETY MESSA GE ALER T SYMBOLS Safety precautions should be followed at all times when operating this equipment.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 7 Accidental Starting MVH-304DSB — SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the engine ON/OFF switch in the OFF position, when the reversible plate compactor is not in use.
P A GE 8 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — R ULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, awa y from spar ks and open flames. ■ AL W A YS use e xtreme caution when wor king with flammable liquids.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 9 MVH-304DSB — R ULES FOR SAFE OPERA TION Maintenance Safety ■ NEVER lubricate components or attempt service on a running machine. ■ AL W A YS allow the machine a proper amount of time to cool before servicing.
P A GE 10 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — OPERA TION AND SAFETY DECALS Figure 1. Operation and Safety Decals Figure 1 displa ys the operation and saf ety decals as they appear on the re versible plate compactor .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 11 MVH-304DSB —SPECIFICA TIONS E L B I S R E V E R B S D 4 0 3 - H V M . 1 e l b a T S N O I T A C I F I C E P S R O T C A P M O C E T A L P e c r o F l a g u f i r t n e C) g k 0 0 0 4 ( N k 2 .
P A GE 12 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — DIMENSIONS Figure 2. MVH-304DSB Reversible Plate Compactor Dimensions S N O I S N E M I D . 3 E L B A T . F E RS N O I S N E M I D A) .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 13 MVH-304DSB— FEA TURES Plate Compactor The Mikasa MVH-304DSB is a walk behind, reversible plate compactor designed for the compaction of sand, clay and asphalt.
P A GE 14 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB— PLA TE COMP A CT OR COMPONENTS Figure 3. MVH-304DSB Reversible Plate Compactor Components Figure 3 illustrates the location of the major components f or the MVH-304DSB Rev ersible Plate Compactor .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 15 ENGINE COMPONENTS Figure 4 illustrates the location of the major lever components of the machine. Each component is described below: 1 . Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank.
P A GE 16 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — PRE-INSPECTION Checking Engine Oil Level 1. Make sure that the machine is situated in a flat surface so that level measurements will be accurate.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 17 Refer to Figures 3 and 4 for the location of controls and components . Adjusting Handle Height The heigh of the handle is adjustable for your comfort .
P A GE 18 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB—OPERA TION Figure 14. Throttle Le ver (Fast) Recoil Start 1 . Open the fuel cock (Figure 9). 2 . Mov e the throttle lev er to the ST ART position by opening it to about 20 degrees (Figure 10).
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 19 LIFTING 1 . Use a crane or lift to load and unload the machine. A skilled crane operator is required to perform the job. 2 . When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock mounts.
P A GE 20 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — MAINTENANCE Inspection and Maintenance Service T ables.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 21 MVH-304DSB — MAINTENANCE Engine Oil Replacement: 1 . Replace engine oil, first in 25 hours of operation and every 50 to 100 hours afterwards. 2 .
P A GE 22 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) Figure 22. Vibrator Oil Maintenance MVH-304DSB—MAINTENANCE Vibrator Oil Level Check 1.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 23 MVH-304DSB—MAINTENANCE T roubleshooting See T ables 8 (engine) and 9 (plate compactor) on proceeding pages for engine and plate compactor troubleshooting guide.
P A GE 24 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB—TR OUBLESHOO TING diagnosis based on the Engine T roubleshooting (T ab le 8) information shown belo w .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 25 MVH-304DSB—TROUBLESHOO TING R O T C A P M O C G N I T O O H S E L B U O R T . 9 E L B A T M O T P M Y SE S U A C E L B I S S O PN O I T U L O S .
P A GE 26 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) EXPLANA TION OF CODE IN REMARKS COLUMN If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 27 SUGGESTED SP ARE P AR TS MVH-304 W/Y ANMAR DIESEL ENGINE 1 to 3 Units Qt y . P /N Description 1 ............ 956100031 ...... THROTTLE WIRE 2 ....
P A GE 28 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — DECALS DECALS.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 29 MVH-304DSB — DECALS DECALS NO . P AR T NO . P AR T NAME QTY .
P A GE 30 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB VIBRA TING PLA TE ASSY . VIBRA TING PLA TE ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 31 MVH-304DSB — VIBRA TING PLA TEASSY . VIBRA TING PLA TE ASSY .
P A GE 32 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — B ASE AND ENGINE ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 33 MVH-304DS — B B ASE AND ENGINE ASSY . VIBRA TING PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 456115310 BASE (L90) 1 2 914410013 ENGINE ASSY .
P A GE 34 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — B ASE AND ENGINE (CONTINUED) ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 35 MVH-304DS — B B ASE AND ENGINE (CONTINUED) ASSY .
P A GE 36 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — VIBRA T OR ASSY . VIBRA T OR ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 37 MVH-304DSB — VIBRA T OR ASSY . VIBRA T OR ASSY .
P A GE 38 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — VIBRA T OR ASSY . VIBRA T OR ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 39 MVH-304DSB — VIBRA T OR (CONTINUED) ASSY . VIBRA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 6 080200100 S T O P RING S-10 1 2 7 455435051 PIST ON, 22.
P A GE 40 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — HYDRA ULIC SYSTEM ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 41 MVH-304DSB — HYDRA ULIC SYSTEM ASSY . HYDRA ULIC SYSTEM ASSY .
P A GE 42 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — CONTR OL HANDLE ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 43 MVH-304DSB — CONTR OL HANDLE ASSY . CONTROL HANDLE ASSY .
P A GE 44 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) MVH-304DSB — CONTR OL (CONTINUED) ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 45 MVH-304DSB — CONTR OL (CONTINUED) ASSY . CONTROL ASSY .
P A GE 46 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) Y ANMAR L100EE-DEVMK3 — CYLINDER BLOCK ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 47 CYLINDER BLOCK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71497001560 BLOCK ASSY . CYLINDER ........................... 1 ...................
P A GE 48 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) Y ANMAR L100EE-DEVMK3 — CYLINDER HEAD AND CO VER ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 49 Y ANMAR L100EE-DEVMK3 — CYLINDER HEAD AND CO VER ASSY .
P A GE 50 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) Y ANMAR L100EE-DEVMK3 — MUFFLER ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 51 Y ANMAR L100EE-DEVMK3 — MUFFLER ASSY . MUFFLER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 7 11465013201 GASKET , NON-ASB. .................
P A GE 52 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) Y ANMAR L100EE-DEVMK3 — AIR CLEANER ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 53 Y ANMAR L100EE-DEVMK3 — AIR CLEANER ASSY . AIR CLEANER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11465012211 GASKET , AIR CLEANER 1 2 71465012560 CLEANER ASSY .
P A GE 54 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) Y ANMAR L100EE-DEVMK3 — CRANKSHAFT , PIST ON & CAMSHAFT ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 55 CRANKSHAFT , PISTON AND CAMSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71466014100 CAMSHAFT ASSY ., D 1 6 11465014200 T APPET 2 7 11477114260 T APPET , F .
P A GE 56 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) Y ANMAR L100EE-DEVMK3 — LUB. OILPUMP AND GO VERNOR ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 57 Y ANMAR L100EE-DEVMK3 — LUB. OILPUMP AND GO VERNOR ASSY . LUB . OIL PUMP AND GO VERNOR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11465032010 PUMP ASSY .
P A GE 58 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) Y ANMAR L100EE-DEVMK3 — COOLING AND ST ARTING DEVICE ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 59 Y ANMAR L100EE-DEVMK3 — COOLING AND ST ARTING DEVICE ASSY .
P A GE 60 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) Y ANMAR L100EE-DEVMK3 — FUEL INJECTION PUMP ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 61 FUEL INJECTION PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71465651130 PU M P A S SY . , F . INJECT . ....................... 1 .........
P A GE 62 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) Y ANMAR L100EE-DEVMK3 — FUEL T ANK AND FUEL LINE ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 63 Y ANMAR L100EE-DEVMK3 — FUEL T ANK AND FUEL LINE ASSY . FUEL T ANK AND FUEL PIPE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71465055130 T ANK ASSY .
P A GE 64 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) Y ANMAR L100EE-DEVMK3 — ST ARTING MO T OR AND D YNAMO ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 65 Y ANMAR L100EE-DEVMK3 — ST ARTING MO T OR AND D YNAMO ASSY . ST AR TING MO T OR AND D YNAMO ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11436277011 S T A R TER, S114-651A .
P A GE 66 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) Y ANMAR L100EE-DEVMK3 — T OOL, LABEL AND GASKET SET ASSY .
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 67 Y ANMAR L100EE-DEVMK3 — T OOL, LABEL AND GASKET SET ASSY .
P A GE 68 — MQ-MIKASA MVH-304DSB PLA TE COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #2 (11/16/05) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of pa yment for par ts are net 10 da ys.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 69 NO TE P A GE.
MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX manufactured for Multiquip Inc.
An important point after buying a device Multiquip MVH-304DSB (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip MVH-304DSB yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip MVH-304DSB - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip MVH-304DSB you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip MVH-304DSB will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip MVH-304DSB, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip MVH-304DSB.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip MVH-304DSB. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip MVH-304DSB along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
