Instruction/ maintenance manual of the product MVH-200DA2 Multiquip
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OPERA TION & P AR TS MANUAL Re vision #0 (01/27/06) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. SERIES MODEL MVH-200DA2 REVERSIBLE PLA TE COMP ACTOR (Y ANMAR L70V6 DIESEL ENGINE) T o find the latest re vision of this publication, visit our website at: www .
P A GE 2 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06).
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 3 NO TE P A GE.
P A GE 4 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — T ABLE OF CONTENTS MQ MIKASA SERIES MVH-200DA2 PLA TE COMP ACTOR Proposition 65 W a r ning .......................................
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 5 MVH-200D A2 — P ARTS ORDERING PR OCEDURES www .m ultiquip .
P A GE 6 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — SPECIFICA TIONS E L B I S R E V E R 2 A D 0 0 2 - H V M . 1 e l b a T S N O I T A C I F I C E P S R O T C A P M O C E T A L P e c r o F l a g u f i r t n e C) g k 0 0 2 , 3 ( .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 7 MVH-200D A2 — DIMENSIONS Figure 1. MVH-200DA2 Reversible Plate Compactor Dimensions S N O I S N E M I D . 3 E L B A T E C N E R E F E R R E T T E L S N O I S N E M I D ) M M ( .
P A GE 8 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — SAFETY MESSA GE ALERT SYMBOLS This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model MVH-200D A2 Re v ersible Plate Compactor .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 9 MVH-200D A2 — SAFETY MESSA GE ALERT SYMBOLS This re versib le plate compactor , other proper ty , or the surrounding environment could be damaged if you do not follow instructions.
P A GE 10 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) ■ AL W A YS refuel in a well-v entilated area, aw a y from spar ks and open flames. ■ AL W A Y S use extreme caution when w orking with flammable liquids.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 11 MVH-200D A2 — R ULES FOR SAFE OPERA TION Maintenance Safety: ■ NEVER lubricate components or attempt service on a running machine. ■ AL W A YS allow the machine a proper amount of time to cool before servicing.
P A GE 12 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — OPERA TION AND SAFETY DECALS Figure 2. Operation and Safety Decals Figure 2 displa ys the operation and saf ety decals as they appear on the re v ersible plate compactor .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 13 MVH-200D A2 — FEA TURES Plate Compactor The Mikasa MVH-200DA2 is a walk-behind, reversible plate compactor designed for the compaction of sand, clay and asphalt.
P A GE 14 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — PLA TE COMP A CT OR COMPONENTS Figure 3. MVH-200DA2 Components Figure 3 illustrates the location of the major components for the MVH-200D A2 Re versib le Plate Compactor .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 15 MVH-200D A2 — ENGINE COMPONENTS Figure 4. Engine Controls and Components The engine shown abo ve is a Y ANMAR L70V6 engine (Figure 4). The engine must be checked for proper lubrication and filled with fuel prior to operation.
P A GE 16 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — PRE-INSPECTION Figure 5. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 17 Starting the Engine (Y anmar engine): 1 . Open the fuel cock (Figure 7). 2 . Mo ve the throttle le v er to the ST AR T position by opening it to about 20 degrees (Figure 8).
P A GE 18 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) Adjusting Handle Height: The height of the handle is adjustable f or your comfor t . 1 . Loosen the butterfly screw (Figure 14). 2 . T ur n the grip clockwise to raise the handle or counterclock - wise to lower the handle.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 19 Lifting: 1 . Use a crane or lift to load and unload the machine. A skilled crane operator is required to perf orm the job . 2 . When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock mounts.
P A GE 20 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — MAINTENANCE Inspection and Maintenance Service T ables. T o make sure y our plate compactor is alwa ys in good working condition before using, carry out the maintenance inspection in accordance with T ables 5 through 7.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 21 Hydraulic Oil 1 . Check h ydraulic oil in e ver y 100 hours of operation. With handle bar positioned v er tically (storage position), remov e oil level check plug (Figure 18) from the top of hydraulic pump and check for proper oil level.
P A GE 22 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) Figure 20. Vibrator Oil Maintenance MVH-200D A2 — MAINTENANCE Vibrator Oil Level Check 1 .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 23 MVH-200D A2 — MAINTENANCE Replacing Hydraulic Oil 1 . Remove the hydraulic hoses (left and right) which enters the cylinder of the vibrator from the hydraulic pump and move the travel lever back and forth to drain the hydraulic oil from the pump.
P A GE 24 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — MAINTENANCE Make sure that hand pump is filled with hydraulic oil to the specified level. Excessive oil may hinder bleed valve function, resulting in poor reverse performance.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 25 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the ev.
P A GE 26 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) G N I T O O H S E L B U O R T R O T C A P M O C E T A L P . 9 E L B A T M O T P M Y SE S U A C E L B I S S O PN O I T U L O S s i n o i t a r b i v d n a , w o l o o t d e e p s l e v a r T .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 27 NO TE P A GE.
P A GE 28 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2— EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 29 SUGGESTED SP ARE P AR TS MQ MIKASA MVH-200D A2 1 to 3 Units W/Y ANMAR L70V6 ENGINE Qty . P/N Description 3 ......... 070200323 ....... V -BEL TS 2 .........
P A GE 30 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — DECAL PLA CEMENT BOD Y ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 31 MVH-200D A2 — DECALS PLA CEMENT BOD Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 920203260 DECAL, OIL T ANK 1 2 920204230 DECAL, TRA VEL LEVER OP .
P A GE 32 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — BOD Y ASSY . BOD Y ASSY ..
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 33 BOD Y ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 455109250 VIBRA TING PLA TE 1 2 455116690 BASE 1 3 939010050 SHOCK ABSORBER 75 4 4 020312100 NUT M12 4 5 030212300 W A S HER, LOCK M12 8 6 001221240 B O L T 1 2 X 4 0 T 4 9 914410026 ENGINE ASSY .
P A GE 34 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — VIBRA TION ASSY . VIBRA TION ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 35 MVH-200D A2 — VIBRA TION ASSY . VIBRA TION ASSY . NO P AR T NO P AR T NAME QTY .
P A GE 36 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — VIBRA TION ASSY . (CONT .) VIBRA TION ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 37 MVH-200D A2 — VIBRA TION ASSY . (CONT .) VIBRA TION ASSY .
P A GE 38 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — CONTROL ( A-TYPE ) ASSY . CONTROL ( A-TYPE ) ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 39 MVH-200D A2 — CONTR OL ( A-TYPE ) ASSY . CONTROL ( A-TYPE ) ASSY .
P A GE 40 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — PUMP ( A-TYPE ) ASSY . PUMP ( A-TYPE ) ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 41 MVH-200D A2 — PUMP ( A-TYPE ) ASSY . PUMP ( A-TYPE ) ASSY . NO P AR T NO P AR T NAME QTY . REMARKS A 456910020 PUMP ASSY . ...............................
P A GE 42 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) MVH-200D A2 — THRO TTLE LEVER ( A-TYPE ) ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 43 MVH-200D A2 — THR O TTLE LEVER ( A-TYPE ) ASSY . THRO TTLE ( A-TYPE ) ASSY .
P A GE 44 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) Y ANMAR L70V6 ENGINE— CYLINDER BLOCK ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 45 CYLINDER BLOCK ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 46 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) Y ANMAR L70V6 ENGINE— CYLINDER HEAD ASSY . CYLINDER HEAD ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 47 Y ANMAR L70V6— CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11421001200 CYLINDER HEAD A BOL T 2 2 11421001210 CYLINDER HEAD B BOL T 2 3 11421011020 CYLINDER HEAD ASSY .
P A GE 48 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) Y ANMAR L70V6 ENGINE— AIR CLEANER ASSY . AIR CLEANER.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 49 Y ANMAR L70V6 ENGINE— AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11421012510 A I R C L E A N E R A S S Y . .......
P A GE 50 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) Y ANMAR L70V6 ENGINE— MUFFLER ASSY . MUFFLER ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 51 Y ANMAR L70V6 ENGINE— MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5 11429913200 MUFFLER GASKET 1 1 6 11439913520 MUFFLER ASSY .
P A GE 52 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) Y ANMAR L70V6 ENGINE— CRANKSHAFT AND CAMSHAFT ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 53 CRANKSHAFT AND CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71421014580 CAMSHAFT ASSY . 1 6 11421014200 T APPET 2 7 11421014300 RO L LER T APPET ASSY .
P A GE 54 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) PIST ON ASSY . Y ANMAR L70V6 ENGINE— PIST ON ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 55 PIST ON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 8 71421022720 PIST ON W/ RINGS STD ................................. 1 ......... INCLUDES ITEMS W/ # 2 8 71421022620 PIST ON W/RINGS OS=0.
P A GE 56 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) Y ANMAR L70V6 ENGINE— LUB. OIL PUMP AND GO VERNOR ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 57 Y ANMAR L70V6 ENGINE— LUB. OIL PUMP AND GO VERNOR ASSY . LUB . OIL PUMP AND GOVERNOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11425032010 L U B.
P A GE 58 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) Y ANMAR L70V6 ENGINE— COOLING AND ST ARTING DEVICE ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 59 Y ANMAR L70V6 ENGINE— COOLING AND ST ARTING DEVICE ASSY .
P A GE 60 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) Y ANMAR L70V6 ENGINE— FUEL INJECTION PUMP ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 61 L70V6 ENGINE — FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71421051100 FUEL INJECTION PUMP ASSY . .
P A GE 62 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) Y ANMAR L70V6 ENGINE— FUEL T ANK & FUEL LINE ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 63 Y ANMAR L70V6 ENGINE — FUEL T ANK AND FUEL LINE ASSY . FUEL T ANK AND FUEL LINE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71421055700 B L AC K FUEL T ANK (13) .
P A GE 64 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) Y ANMAR L70V6 ENGINE— ST ARTING MO T OR AND D YNAMO ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 65 Y ANMAR L70V6 ENGINE— ST ARTING MO T OR AND D YNAMO ASSY . ST AR TING MO T OR & D YNAMO ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71436277011 ST AR TER (S114-414A .
P A GE 66 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) T OOLS, LABELS AND GASKET SET ASSY . Y ANMAR L70V6— T OOLS, LABELS AND GASKETS SET ASSY .
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 67 Y ANMAR L70V6 ENGINE— T OOLS, LABELS AND GASKETS SET ASSY .
P A GE 68 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) ACCESSORIES Y ANMAR L70V6 ENGINE— A CCESSORIES.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 69 ACCESSORIES NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11424913600 EXHA UST PIPE ASSY .
P A GE 70 — MVH-200D A2 PLA TE COMP A CT OR — OPERA TION & P ARTS MANU AL — REV . #0 (01/27/06) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of payment f or par ts are net 10 days . FREIGHT POLICY All par ts orders will be shipped collect or prepaid with the charges added to the invoice.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 71 NO TE P A GE.
OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2006, MUL TIQUIP INC. Multiquip Inc, the MQ logo and the MQ Whiteman logo are registered trademarks of Multiquip Inc.
An important point after buying a device Multiquip MVH-200DA2 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip MVH-200DA2 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip MVH-200DA2 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip MVH-200DA2 you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip MVH-200DA2 will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip MVH-200DA2, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip MVH-200DA2.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip MVH-200DA2. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip MVH-200DA2 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
