Instruction/ maintenance manual of the product MVC98D2 Multiquip
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OPERA TION AND P AR TS MANUAL Re vision #1 (01/12/11) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. SERIES MODEL MVC98D2 ONE-W A Y PLA TE COMP ACTOR (Y ANMAR L48V6 DIESEL ENGINE) T o find the latest revision of this publication, visit our website at: www .
P A GE 2 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) Engine exhaust and some of its PROPOSITION 65 W ARNING.
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 3 NOTES.
P A GE 4 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) MQ MIKASA SERIES MVC98D2 PLA TE COMP ACTOR Proposition 65 W ar ning .............................................. 2 T able Of Contents .................
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 5 www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJO.
P A GE 6 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be f ollowed at all times when operating this equipment.
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 7 GENERAL SAFETY CA UTION NEVER operate this equipment without proper protectiv e clothing, shatter proof glasses, respir ator y protection, hearing protection, steel-toed boots and other protective de vices required b y the job or city and state regulations.
P A GE 8 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) COMP A CT OR SAFETY D ANGER NEVER operate the equipment in an e xplosiv e atmosphere or near combustib le mater ials. An e xplosion or fire could result causing se vere bodily harm or e ven death.
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 9 FUEL SAFETY D ANGER DO NO T add fuel to equipment if it is placed inside truck bed with plastic liner . P ossibility exists of e xplosion or fire due to static electricity .
P A GE 10 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) TRANSPOR TING SAFETY CA UTION NEVER allo w any person or animal to stand underneath the equipment while lifting.
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 11 Figure 1. MVC98D2 Reversible Plate Compactor Dimensions A B C D S N O I S N E M I D . 1 E L B A T E C N E R E F E R R E T T E L S N O I S N E M I D ) M M ( . N I A ) .
P A GE 12 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) ) r o t c a p m o C ( s n o i t a c i f i c e p S . 2 E L B A T s l e d o M2 D 8 9 - C V M e c r o F l a g u f i r t n e C) g k 0 2 5 , 1 ( .
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 13 Plate Compactor The Mikasa MVC98D2 is a walk-behind plate compactor designed f or the compaction of sand, clay and asphalt.
P A GE 14 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) Figure 2. MVC98D2 Components Figure 2 illustrates the location of the major components for the MVC98D2 Plate Compactor . The function of each component is described below: 1 .
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 15 Figure 3. Engine Controls and Components The engine shown abo v e is a Y ANMAR L48V6 engine (Figure 3). The engine must be checked for proper lubrication and filled with fuel prior to operation.
P A GE 16 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) Compactor Instructions The purpose of this section is to assist the user in the setting up of a NEW compactor . If y our compactor is already assembled (vibration handle), then this section can be skipped .
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 17 Figure 5. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4 .
P A GE 18 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) 2 . The V -belt tension is proper if the V -belt bends 10 to 15 mm (Figure 9) when depressed with finger at midway between the clutch and vibration pulley shafts.
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 19 Starting the Engine 1 . Open the fuel cock (Figure 11). 2 . Move the engine speed control lever (Figure 12) to the IDLE position. Figure 12. Engine Speed Control Lever (Idle Position) 4 .
P A GE 20 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) 3 . Firmly gasp the compactor's handle bar with both hands , the compactor will begin moving forward.
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 21 Inspection and Maintenance Service T ables. T o mak e sure your plate compactor is alwa ys in good wor king condition before using, carry out the maintenance inspection in accordance with T ables 5 through 7.
P A GE 22 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) Checking and the V -Belt After 200 hours of operation, remo v e the belt cov er to check the V - belt tension (Figure 19). 1 . Remov e the belt cov er .
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 23 Vibrating Case Oil Replacement (300 Hours) Figure 20. V -Belt Check Figure 21.
P A GE 24 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) G N I T O O H S E L B U O R T E N I G N E . 8 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S s i t r a t s r o t r a t s t o n l l i w e n i g n E n a c e n i g n e h g u o h t l a , d e y a l e d .
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 25 G N I T O O H S E L B U O R T R O T C A P M O C E T A L P . 9 E L B A T M O T P M Y SE S U A C E L B I S S O PN O I T U L O S s i n o i t a r b i v d n a , w o l o o t d e e p s l e v a r T .
P A GE 26 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) The f ollowing section e xplains the diff erent symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions .
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 27 MQ MIKASA MVC98D2 PLA TE COMP A CT OR W/Y ANMAR L48V6 DIESEL ENGINE 1 to 3 Units Qty . P/N Description 3 ......... 070100382 ....... V -BEL T A38 (BLUE) 2 .......
P A GE 28 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) Serial No. Model No. CONT ACT MQ P ARTS DEPT . * Read operator’s manual carefully before use. * Libre le manual attentivement avant utillsation. * Bitte lesen Sie vor inbetriebnahme der Maschine de Bedienungsanleitung sogfältig durch.
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 29 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 920208450 DECAL, LIFTING POSITION 1 N P A-845 2 920207690 DECAL, CA UTION (MANUAL) 1 NP A-769 3 PLA TE, SERIAL NO ...
P A GE 30 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) BODY ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 31 NO . P AR T NO . P AR T NAME QTY . REMARKS 2 1 416115973 V I BR A TING PLA TE 1 2 3 939010230 SHOCK ABSORBER 50.
P A GE 32 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) BODY ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 33 CONTINUED NO . P AR T NO . P AR T NAME QTY . REMARKS A 362910060 T HR O TTLE LEVER ASSY .
P A GE 34 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) VIBRA TION ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 35 NO . P AR T NO . P AR T NAME QTY . REMARKS A 416910030 V I BR A TO R ASSY .
P A GE 36 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) W A TER T ANK ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 37 NO . P AR T NO . P AR T NAME QTY . REMARKS 111 416910010 W A TER T ANK ASSY . (ORANGE) ................. 1 ......... INCLUDES ITEMS W/ * 112 033910050 W ASHER 14.
P A GE 38 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) TRANSPOR T WHEEL ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 39 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 416116160 WHEEL SHAFT 1 2 959404310 WHEEL 150X42 2 3 031120320 W ASHER, FLA T M20 2 4 025203030 SPLIT CO TTER PIN 3X30 2 5 416454150 ROLLER 2 6 025403025 SPRING PIN 3X25 3 TRANSPOR T WHEEL ASSY .
P A GE 40 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) CYLINDER BLOCK ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 41 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11429501050 CYLINDER BLOCK ASSY .
P A GE 42 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) CYLINDER HEAD ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 43 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11477111020 CYLINDER HEAD 1 6 11477111100 SUCTION V AL VE 1 7 1147.
P A GE 44 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) AIR CLEANER ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 45 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11429912210 GASKET , AIR CLEANER 1 2 11429912300 U - N U T 3 3 11428812511 CLEANER, AIR ASSY . ......................
P A GE 46 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) MUFFLER ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 47 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8 11429913200 MUFFLER GASKET 1 2 4 11428813500 MUFFLER ASSY .
P A GE 48 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) CRANKSHAFT AND CAMSHAFT ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 49 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71429514580 CAMSHAFT (D) ASSY . 1 6 11429914200 T APPET 2 7 11477114260 T APPET , F .O . 1 8 11425014451 PUSH ROD 2 1 0 71477221701 CRANKSHAFT ASSY .
P A GE 50 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) PISTON ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 51 NO . P AR T NO . P AR T NAME QTY . REMARKS 2 8 71429522720 PIST ON W/RINGS (D) STD . ........................ 1 .............. INCLUDES ITEMS W/ # 2 8 71429522620 PIST ON W/RING OS=0.
P A GE 52 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) LUB. OIL PUMP AND GOVERNOR ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 53 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11425032010 L U B. OIL PUMP ASSY . 1 7 11429932070 L U B. OIL PUMP CO VER 1 9 11429932570 O - RING CO VER 1 1 0 22312030160 P ARALLEL PIN 3X16 1 1 1 26106060122 B O L T M 6 X 1 2 P LA T E D 3 1 2 11429935110 L U B.
P A GE 54 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) COOLING AND ST AR TING DEVICE ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 55 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11429945210 CYLINDER CO VER 1 2 26106060122 B O L T M 6X12 PLA TED.
P A GE 56 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) FUEL INJECTION PUMP ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 57 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71477551100 INJECTION PUMP ASSY .
P A GE 58 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) FUEL T ANK AND FUEL LINE ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 59 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71429955720 FUEL T ANK, BLA CK .
P A GE 60 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) TOOLS, LABELS AND GASKET SET ASSY ..
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 61 NO . P AR T NO . P AR T NAME QTY . REMARKS 3 11429907100 A I R CO O LED LABEL 1 4 11429907110 Y ANMAR LABEL 1 5 11421007120 C A UTION LABEL 1 6 11421007130 H OW TO ST A RT - E LABEL 1 7 11429907160 DIESEL LABEL 1 1 0 11429992590 T OOL ASSY .
P A GE 62 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) P A YMENT TERMS T erms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges add ed to the invoice.
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 63 NOTES.
OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Offi ce MQ Parts Department 18910 Wilmington A ve . Carson, CA 90746 Contact: mq@multiquip .
An important point after buying a device Multiquip MVC98D2 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip MVC98D2 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip MVC98D2 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip MVC98D2 you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip MVC98D2 will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip MVC98D2, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip MVC98D2.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip MVC98D2. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip MVC98D2 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
