Instruction/ maintenance manual of the product MVC-88GHW Multiquip
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SERIES MODEL MVC-88GH/GHW ONE-W A Y PLA TE COMP ACTOR (HONDA GX160K1QMX2 GASOLINE ENGINE) Re vision #5 (01/11/11) OPERA TION AND P ARTS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .
l P A GE 2 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) PROPOSITION 65 W ARNING.
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 3 NOTES.
l P A GE 4 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) Honda GX160K1QMX2 Engine Cylinder Head Assembly .................................... 38-39 Cylinder Barrel (Recoil) Assembly ....................
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three .
l P A GE 6 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be f ollowed at all times when operating this equipment.
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION NEVER operate this equipment without proper protectiv e clo.
l P A GE 8 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) SAFETY INFORMA TION COMP A CT OR SAFETY D ANGER NEVER operate the equipment in an e xplosive atmosphere or near combustib le mater ials . An e xplosion or fire could result causing sev ere bodily harm or e ven death.
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER DO NO T add fuel to equipment if it is placed inside truck bed with plastic liner . P ossibility exists of e xplosion or fire due to static electricity .
l P A GE 10 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) SAFETY INFORMA TION TRANSPOR TING SAFETY CA UTION NEVER allo w any person or animal to stand underneath the equipment while lifting.
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 11 ) r o t c a p m o C ( s n o i t a c i f i c e p S . 1 E L B A T s l e d o MW H G 8 8 - C V M / H G 8 8 - C V M e c r o F l a g u f i r t n e C) g k 9 . 4 6 5 , 1 ( .
l P A GE 12 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) Definition of Plate Compactor The Mikasa MVC-88GH/GHW is a walk behind, plate compactor designed for the compaction of sand, mixed soils and asphalt.
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 13 Figure 1. Plate Compactor Controls Figures 1 shows the location of the basic controls and components of the MVC-88 Plate Compactor . The function of each control is described below: 1 .
l P A GE 14 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) Figure 2. Engine Controls & Components INITIAL SER VICING The engine (Figure 2) must be checked for proper lubrication and filled with fuel prior to operation.
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 15 Figure 3. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
l P A GE 16 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) 2 . The V -belt tension is proper if the V -belt bends 10 to 15 mm (Figure 7) when depressed with finger at midway between the clutch and vibration pulley shafts.
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 17 1 . Place the fuel valve lever (Figure 9) in the "ON" position. Figure 9. Fuel V alve Lever 2 . Place the Engine ON/OFF switch (Figure 10) in the "ON" position.
l P A GE 18 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) Operation 1 . Once the engine has started, move the engine throttle lever quickly to the fast position. 2 . With the throttle lever in the fast position, the engine speed should be around 2,300 RPM, therefore engaging the cen- trifugal clutch.
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 19 Inspection and Maintenance Service T a b les. 1 . T o make sure your plate compactor is alw a ys in good working condition before using, carry out the maintenance inspection in accordance with T ables 4 through 6.
l P A GE 20 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) Daily Service ■ Check for leakage of fuel or oil. ■ Check engine oil. ■ Check f or loose screws including tightness . See T able 6 below (tightening torque ), for retightening.
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 21 Checking and Replacing the V -Belt and Clutch 1 . After 200 hours of operation, remove the upper belt cover to check the V -belt tension. T ension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts.
l P A GE 22 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) Plate Compactor Storage For storage of the plate compactor for over 30 days, the following is required: ■ Drain the fuel tank completely or add ST A-BIL to the fuel.
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 23 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the eve.
l P A GE 24 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y SE S U A C E L B I S S O PN O I T U L O S s i n o i s s e r p m o c " r e w o p n i k a e W " .
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 25 NO TE P A GE NOTES.
l P A GE 26 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual.
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 27 MVC-88GH/GW 1 T O 5 UNITS WITH HOND A GX160K1QMX2 ENGINE 1 to 5 Units Qty . P/N Description 3 ......... o70100332 ....... V -BEL T 1 ......... 060403060 ....
l P A GE 28 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) NAME PLA TE AND DECALS.
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 29 NO P AR T NO P AR T NAME QTY . REMARKS 1 920206290 DECAL, READ O WNERS MANU AL ....... 1 ........ N P A-629 2 920203290 DECAL, CA UTION .....................
l P A GE 30 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) BODY ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 31 NO P AR T NO P AR T NAME QTY . REMARKS 2 1 416115971 V IB R A TING PLA TE 1 2 3 939010140 SHOCK ABSORBER 5.
l P A GE 32 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) VIBRA TOR ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 33 NO P AR T NO P AR T NAME QTY . REMARKS 6 1 416115990 V IB R A TING CASE 1 6 2 953400270 PLUG 1/4X14 10L 1 .
l P A GE 34 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) SPRINKLER ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 35 NO P AR T NO P AR T NAME QTY . REMARKS 111 4169100109 W A TER T ANK ASSY . .................... 1 ............... INCLUDES ITEMS W/ * 111A * 416910010 W A TER T ANK (W/CAP ONL Y) .
l P A GE 36 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) TRANSPOR T WHEEL ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 37 NO P AR T NO P AR T NAME QTY . REMARKS 1 416116160 WHEEL SHAFT 1 2 959404310 WHEEL 150X42 2 3 031120320 W ASHER, FLA T M20 2 4 025203030 SPLIT CO TTER PIN 3X30 2 5 416454150 ROLLER 2 6 025403025 SPRING PIN 3X25 3 TRANSPOR T WHEEL ASSY .
l P A GE 38 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) CYLINDER HEAD ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 39 NO. P AR T NO. P AR T NAME QTY . REMARKS 1 12210ZH8020 CYLINDER HEAD ......................................... 1 ...... INCLUDES ITEMS W/ * 2 * 12204ZE1306 GUIDE, V AL VE (OS) (OPTIONAL) 1 3 * 12205ZE1315 GUIDE, EX.
l P A GE 40 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) CYLINDER BARREL ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 41 NO. P AR T NO. P AR T NAME QTY . REMARKS 2 12000ZH8811 CYLINDER ASSY . (OIL ALER T) ................... 1 ...... INCLUDES ITEMS W/ * 3 15510ZE1023 SWITCH ASSY .
l P A GE 42 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) CRANKCASE COVER ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 43 NO. P AR T NO. P AR T NAME QTY . REMARKS 1 11300ZE1641 CO VER ASSY ., CRANKCASE (U-TYPE) ..... 1 ...... INCLUDES ITEMS W/ * 3 11381ZH8801 GASKET , CASE CO VER 1 4 15600ZE1003 CAP ASSY .
l P A GE 44 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) CRANKSHAFT ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 45 NO. P AR T NO. P AR T NAME QTY . REMARKS 4 13310ZE1601 CRANKSHAFT (Q-TYPE) 1 1 3 90003ZE1000 B OL T , HEX 5/16” ...........................................
l P A GE 46 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) PISTON/RINGS ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 47 NO. P AR T NO. P AR T NAME QTY . REMARKS 1 13010ZH8941 RING SET , PIST ON (STD) 1 1 13011ZH8941 RING SET , PIST ON (OS 0.25) 1 1 13012ZH8941 RING SET , PISTON (OS 0.
l P A GE 48 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) CAMSHAFT ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 49 NO. P AR T NO. P AR T NAME QTY . REMARKS 1 14100ZE1812 C AM SH AFT AS SY .
l P A GE 50 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) RECOIL ST ARTER ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 51 NO. P AR T NO. P AR T NAME QTY . REMARKS 1 28400ZH8013ZB S T A R TER ASSY .
l P A GE 52 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) F AN COVER ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 53 NO. P AR T NO. P AR T NAME QTY . REMARKS 2 19610ZE1000ZC C O VER, F AN *NH1* (BLA CK) 1 4 19612ZH8811 P LA TE, SIDE (OIL ALER T) 1 7 90601ZH7013 CLIP , HARNESS 1 8 19630ZH8000 SHROUD 1 1 1 36100ZE1015 SWITCH ASSY .
l P A GE 54 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) CARBURETOR ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 55 NO. P AR T NO. P AR T NAME QTY . REMARKS 1 16010ZE1812 GASKET SET 1 2 * 16011ZE0005 V AL VE SE T , F LOA T.
l P A GE 56 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) AIR CLEANER ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 57 NO. P AR T NO. P AR T NAME QTY . REMARKS 1 16271ZE1000 GASKET , ELBOW .
l P A GE 58 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) MUFFLER ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 59 NO. P AR T NO. P AR T NAME QTY . REMARKS 1 18310ZH8810 MUFFLER ..................................................... 1 ...... USE UP T O S/N 6745959 1 18310ZK8V50 MUFFLER .
l P A GE 60 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) FUEL T ANK ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 61 NO. P AR T NO. P AR T NAME QTY . REMARKS 1 0 16854ZH8000 R UBBER, SUPPOR TER (107MM) 1 1 7 16955ZE1000 JOINT , FUEL T ANK 1 2 0 17510ZE1020ZF T ANK, FUEL *NH1* (BLA CK) 1 2 1 17620ZH7023 CA P , FUEL FILLER .
l P A GE 62 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) COOLING F AN AND FL YWHEEL ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 63 NO. P AR T NO. P AR T NAME QTY . REMARKS 1 13331357000 K EY , SPECIAL W OODR UFF (25 X 18) 1 2 19511ZE1000.
l P A GE 64 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) IGNITION COIL ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 65 NO. P AR T NO. P AR T NAME QTY . REMARKS 1 30500ZE1033 COIL ASSY ., IGNITION 1 2 30700ZE1013 CAP ASSY ., NOISE SUPPRESSOR 1 7 36101ZE1010 WIRE, ST OP SWITCH (370MM) 1 1 1 90121952000 B O L T , FLANGE (6 X 25) 2 IGNITION COIL ASSY .
l P A GE 66 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) CONTROL ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 67 NO. P AR T NO. P AR T NAME QTY . REMARKS 2 16500ZH8813 CONTR OL ASSY .
l P A GE 68 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) NO AR TW ORK A V AILABLE GASKET KIT ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 69 NO. P AR T NO. P AR T NAME QTY . REMARKS 1 06111ZH8405 GASKET KIT .
l P A GE 70 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) LABELS ASSY ..
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 71 NO. P AR T NO. P AR T NAME QTY . REMARKS 1 87521ZH8020 EMBLEM (5.5) 1 3 87522zh9010 LABEL, CA UTION 1 6 87528ZE1810 MARK, CHOKE 1 8 87532ZH8810 MARK, OIL ALERT (E) 1 LABELS ASSY .
l P A GE 72 — MVC88GH/GHW PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #5 (01/11/11) TERMS AND CONDITIONS OF SALE — P ARTS P A YM ENT TERMS T erms of payment for parts are net 3 0 da ys. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges added to t he inv o ice.
MVC88GH/GHW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (01/11/11) — PAGE 73 NO TE P A GE NOTES.
OPERA TION AND P ARTS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Offi ce MQ P arts Depar tment 18910 Wilmington A ve . Carson, CA 90746 Contact: mq@multiquip .
An important point after buying a device Multiquip MVC-88GHW (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip MVC-88GHW yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip MVC-88GHW - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip MVC-88GHW you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip MVC-88GHW will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip MVC-88GHW, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip MVC-88GHW.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip MVC-88GHW. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip MVC-88GHW along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
