Instruction/ maintenance manual of the product mtr-40hs Multiquip
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© COPYRIGHT 2003, MUL TIQUIP INC . OPERA TION AND P AR TS MANUAL MUL TIQUIP INC . . . . . P ARTS DEP A RTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-1244 800-478-1244 F AX: 310-537-3927 F AX: 310-631-5032 E-mail:mq@multiquip.
P A GE 2 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03).
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP’S MAIN PHONE NUMBERS 8.
P A GE 4 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) T ABLE OF CONTENTS ROBIN EC-08HS ENGINE Crankcase and Cylinder Assembly ................... 42-43 Crankshaft and Piston Assembly ...................... 44-45 Governor Assembly .
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 5 P ARTS ORDERING PR OCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account .
P A GE 6 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS — SAFETY MESSA GE ALERT SYMBOLS FOR Y OUR SAFETY AND THE SAFETY OF O THERS! This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip MTR-40HS T amping Rammer .
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 7 MTR40-HS — SAFETY MESSA GE ALERT SYMBOLS Accidental Starting AL W A YS place the engine ON/OFF switch in the OFF position, and remove the ignition key when the machine is not in use.
P A GE 8 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS — RULES FOR SAFE OPERA TION D ANGER: F ailure to f ollow instructions in this manual ma y lead to serious injur y or e v en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industrial use only .
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 9 MTR-40HS — RULES FOR SAFE OPERA TION Emergencies ■ AL W A YS kno w the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest and first aid kit .
P A GE 10 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS — OPERA TION AND SAFETY DECALS.
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 11 Definition of T amping Rammer The Mikasa MTR-40HS T amping Rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface.
P A GE 12 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS — SPECIFICA TIONS s n o i t a c i f i c e p S r e m m a R S H 0 4 - R T M . 1 e l b a Ts n o i t a c i f i c e p S r e m m a R S H 0 4 - R T M . 1 e l b a T s n o i t a c i f i c e p S r e m m a R S H 0 4 - R T M .
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 13 MTR-40HS— CONTROLS AND COMPONENTS Figure 1 shows the location of the controls and components f or the MTR-40HS T amping Rammer . The functions of each control is described below: 1.
P A GE 14 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS — B ASIC ENGINE Figure 2. Engine Controls and Components INITIAL SER VICING The engine (Figure 2) must be checked for proper lubrication and filled with fuel prior to operation.
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 15 MTR-40HS— PRE-INSPECTION Figure 3. Grip Handle 2 . The rammer should be greased with three shots of grease after each eight (8) hours of use. 3 . Use MQ HIGH TEMPERA TURE GREASE, P/N GRS2 or its equivalent.
P A GE 16 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS— INITIAL ST ART -UP Figure 6. Fuel Shut-Off V alve (Open) 2. Se t th e en g i n e ON/OFF swi t c h (Fig u re 7) to th e " ON " p os i ti o n (start).
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 17 MTR-40HS— INITIAL ST ART -UP 8 . If t he engine does not star t after repeated a tt empts, check the spark plug fo r ex cess f uel. Clean and replace the sp ark plug as needed .
P A GE 18 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS— OPERA TION Stopping The Engine Normal Shutdown 1 . Move throttle lever quickly from the FULL OPEN to IDLE position (Figure 13 ) and run the engine for three minutes at low speed.
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 19 MTR-40HS— MAINTENANCE (RAMMER) Figure 16. Primary Air Cleaner Figure 17. Engine Air Cleaner ■ T ap the paper filter element (Figure 17) se v eral times on a hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa, 2.
P A GE 20 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS— MAINTENANCE (RAMMER) 2 . Remove the bolts that secure the oil tank to the fuel tank, and drain all oil from the tank. 3 . Remo v e cock holder , then clean str ainer and cock holder in a kerosene solution.
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 21 MTR-40HS — MAINTENANCE (ENGINE) e l u d e h c S e c n a n e t n i a M e n i g n E . 3 e l b a T ) 3 ( N O I T P I R C S E DN O I T A R E P OE R O F E B T S R I F H T N O M R O .
P A GE 22 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS— TROUBLESHOO TING GUIDE G N I T O O H S E L B U O R T E N I G N E .
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 23 MTR-40HS— TROUBLESHOO TING GUIDE ENGINE ENGINE ENGINE ENGINE ENGINE G N I T O O H S E L B U O R T R E M M A R . 5 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S e d i u t i l p m a t u b s e t a t o r e n i g n E .
P A GE 24 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used.
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 25 MTR-40HS— SUGGESTED SP ARE P ARTS MTR-40HS RAMMER 1 T O 3 UNITS Qt y . P/ N Description 1 ......... 362910060 .......... THRO TTLE LEVER ASSY . 1 ......... 956100044 .......
P A GE 26 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS— NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS.
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 27 MTR-40HS— NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS NO P AR T NO P AR T NAME QTY .
P A GE 28 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS— CRANKCASE AND ENGINE ASSY . CRANKCASE AND ENGINE ASSY ..
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 29 MTR-40HS— CRANKCASE AND ENGINE ASSY . CLUTCH GUIDE / A 1 4 5 0053204201 WOODRUFF KEY 1 4 6 301010210 LOCK W ASHER CLUTCH 1 4 7 956300130 THROTTLE LEVER A Y 25 1 CRANKCASE & ENGINE ASSY .
P A GE 30 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS — GUIDE CYLINDER ASSY . GUIDE CYLINDER AND FOO T ASSY ..
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 31 MTR-40HS— GUIDE CYLINDER ASSY . GUIDE CYLINDER & FOO T ASSY . NO P AR T NO P AR T NAME QTY .
P A GE 32 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS— T ANK AND HANDLE ASSY . T ANK & HANDLE ASSY ..
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 33 MTR-40HS— T ANK AND HANDLE ASSY . T ANK & HANDLE ASSY . NO P AR T NO P AR T NAME QTY .
P A GE 34 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS— T ANK AND HANDLE ASSY . T ANK & HANDLE ASSY ..
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 35 MTR-40HS— T ANK AND HANDLE ASSY . T ANK & HANDLE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 5 3 353030071 OIL T ANK CAP CP (YELLO W) 1 5 4 956100044 TH RO TTLE WIRE S390-485 1 5 5 353910020 OIL SENSOR ASSY .
P A GE 36 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS— FOO T ASSY . (OPTION) FOO T ASSY . (OPTION).
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 37 MTR-40HS— FOO T ASSY . (OPTION) FOO T ASSY . (OPTION) NO P AR T NO P AR T NAME QTY .
P A GE 38 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS— NARR O W FOO T ASSY . (OPTION) NARRO W FOO T ASSY . (OPTION).
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 39 MTR-40HS— NARR O W FOO T ASSY . (OPTION) NARR OW FOO T ASSY . (OPTION) NO P AR T NO P AR T NAME QTY . REMARKS A 305910020 FO OT ASSY . 200B .................................
P A GE 40 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) MTR-40HS— TRENCH SHOE ASSY . (OPTION) TRENCH SHOE ASSY ..
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 41 MTR-40HS— TRENCH SHOE ASSY . (OPTION) TRENCH SHOE ASSY . NO P AR T NO P AR T NAME QTY .
P A GE 42 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) ROBIN EC-08HS ENGINE — CRANKCASE AND CYLINDER ASSY . CRANKCASE AND CYLINDER ASSY .
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 43 ROBIN EC-08HS ENGINE — CRANKCASE AND CYLINDER ASSY . CRANKCASE AND CYLINDER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 5801056000 CRANK CASE CP .......................
P A GE 44 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) CRANKSHAFT AND PIST ON ASSY . ROBIN EC-08HS ENGINE — CRANKSHAFT AND PIST ON ASSY .
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 45 ROBIN EC-08HS ENGINE — CRANKSHAFT AND PIST ON ASSY . CRANKSHAFT AND PIST ON ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 5802028000 CRANK SHAFT 1 30 0323049950 WOODRUFF KEY 1 40 1292500103 SP A CER 2 50 0039310000 N UT .
P A GE 46 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) GO VERNOR ASSY . ROBIN EC-08HS ENGINE — GO VERNOR ASSY ..
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 47 R OBIN EC-08HS ENGINE — GO VERNOR ASSY . GO VERNOR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 5804005000 G O VERNOR LEVER 1 15 5804500900 BUSH 2 16 2266255008 BUSH, NYLON .
P A GE 48 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) R OBIN EC-08HS ENGINE — MUFFLER ASSY . MUFFLER ASSY ..
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 49 R OBIN EC-08HS ENGINE — MUFFLER ASSY . MUFFLER ASSY . NO P AR T NO P AR T NAME QTY .
P A GE 50 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) R OBIN EC-08HS ENGINE — CARBURET OR AND OIL PUMP ASSY . CARBURET OR AND OIL PUMP ASSY .
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 51 ROBIN EC-08HS ENGINE — CARB URET OR AND OIL PUMP ASSY . CARBURET OR AND OIL PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 210 5806111000 CARBURETOR ASSY ...............
P A GE 52 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) R OBIN EC-08HS ENGINE — RECOIL ST ARTER AND BLO WER ASSY . RECOIL ST ARTER AND BLO WER ASSY .
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 53 ROBIN EC-08HS ENGINE — RECOIL ST AR TER AND BLO WER ASSY . RECOIL ST ARTER AND BLO WER ASSY .
P A GE 54 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) ROBIN EC-08HS ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY ..
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 55 AIR CLEANER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 510 5803052000 AIR CLEANER ASSY ........................... 1 ............ INCLUDES ITEMS W/ * 520 * 1573620101 ELEMENT SET .
P A GE 56 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) ROBIN EC-08HS ENGINE — CARB URET OR COMPONENTS ASSY . CARBURET OR COMPONENTS ASSY .
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 57 CARBURET OR COMPONENTS ASSY . NO P AR T NO P AR T NAME QTY . REMARKS A 5806117000 CARBURET OR ASSY . (EP A) ................. 1 ................ INCLUDES ITEMS W/ * 1 * 1616253508 THR O TTLE V AL VE .
P A GE 58 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) ROBIN EC-08HS ENGINE — RECOIL ST ARTER COMPONENTS ASSY . RECOIL ST ARTER COMPONENTS ASSY .
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 59 ROBIN EC-08HS ENGINE — RECOIL ST ARTER COMPONENTS ASSY . RECOIL ST ARTER COMPONENTS ASSY .
P A GE 60 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) R OBIN EC-08HS ENGINE — MA GNET O ASSY . MA GNET O ASSY ..
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 61 MA GNET O ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 10 5807005010 FL YWHEEL 1 11 5807007020 IGNITION COIL 1 18 0851029960 VINYL PIPE 1 30 0011105250 B OL T AND W ASHER ASSY 2 40 1507520103 CLAMP .
P A GE 62 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) R OBIN EC-08HS ENGINE — OIL PUMP ASSY ..
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 63 R OBIN EC-08HS ENGINE — OIL PUMP ASSY . OIL PUMP ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 5806113000 O I L PUMP ASSY . 1 2 5806113020 OIL HOSE 1 3 5806113030 OIL HOSE 1 4 5806113040 PROTECTOR 1 6 1616391608 C LI P 3 7 1616391008 CL IP .
P A GE 64 — MTR-40HS— P AR TS & OPERA TION MANU AL — REV . #2 (12/15/03) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 65 NO TE P A GE.
HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PAR TS DEP ARTMENT 800-427-1244 .
An important point after buying a device Multiquip mtr-40hs (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip mtr-40hs yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip mtr-40hs - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip mtr-40hs you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip mtr-40hs will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip mtr-40hs, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip mtr-40hs.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip mtr-40hs. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip mtr-40hs along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
