Instruction/ maintenance manual of the product 50 ATD-313186 MPC
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ATD Actuator ® Operating and Installation Instructions Milwaukee Protective Covers 2300 South Calhoun Road New Berlin, WI 53151 Phone: 414-906-4000 Fax: 414-906-4100 © 1998 Milwaukee Protective Covers V2.
ATD 50 Actuator ® Operating Instructions Page 2 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com Contents 1 Explanation of symbols .........................................
ATD 50 Actuator ® Operating Instructions Page 3 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 11 Operation ..............................................................
ATD 50 Actuator ® Operating Instructions Page 4 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 1 Explanation of symbols T hi s symbol warns of general hazards and of possible damage to the equipment.
ATD 50 Actuator ® Operating Instructions Page 5 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 2.1 Correct Use The ATD 50 Actuator ® is designed for operating automatic doors on machine tools and industrial equipment.
ATD 50 Actuator ® Operating Instructions Page 6 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 2. 3 General Information (cont.) The purchaser, designer, and/or installer is responsible to insure the correct and safe application of the ATD 50 Actuator ® .
ATD 50 Actuator ® Operating Instructions Page 7 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 4 Design Information 4.1 Mechanical All components in the system must be designed and in stalled to withstand the forces produced by the system.
ATD 50 Actuator ® Operating Instructions Page 8 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 4.1.3 Installation The ATD 50 Actuator ® internal frame is mounted into the metal enclosure with 6 screws.
ATD 50 Actuator ® Operating Instructions Page 9 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.
ATD 50 Actuator ® Operating Instructions Page 10 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 4.2.2 Control Connection The ATD 50 Actuator ® has a versatile microprocessor controller that interfaces with the machine control unit.
ATD 50 Actuator ® Operating Instructions Page 11 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.
ATD 50 Actuator ® Operating Instructions Page 12 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 6 Check List for Functional Tests (cont.) TEST 3: OPTIMIZE MOVEMENTS ACTION: Operate th e door for two (2) complete open and close movements.
ATD 50 Actuator ® Operating Instructions Page 13 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 7 Error Diagnosis There are 10 error conditions that can be detected by installing LED’s to specific “B TERMINAL STRIP” outputs inside the ATD 50 Actuator ® .
ATD 50 Actuator ® Operating Instructions Page 14 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 8 Hardware Error Displays The microprocessor controller has a red and green LED light in the lower right corner.
ATD 50 Actuator ® Operating Instructions Page 15 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 9 Standard Input Functions The ATD 50 Actuator ® can accept either momentary or maintained contacts.
ATD 50 Actuator ® Operating Instructions Page 16 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com REDUCED OPEN This command causes the door to open to a preset position from the closed position only.
ATD 50 Actuator ® Operating Instructions Page 17 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com SET REDUCED OPEN POSITION This command sets the reduced door open position.
ATD 50 Actuator ® Operating Instructions Page 18 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com REVERSING ERROR / GENERAL ERROR 2 This output is active when the internal and external reversing motions are initiated, usually due to an obstruction.
ATD 50 Actuator ® Operating Instructions Page 19 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 11 Operation 11.1 Calibration Run The first movements after a power-u p or system reset are the self-calibration reference moves.
ATD 50 Actuator ® Operating Instructions Page 20 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 11.2 Door Movements • The input signals for OPEN, CLOSE and REDUCED OPEN can be given as momentary or maintained contacts.
ATD 50 Actuator ® Operating Instructions Page 21 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 12 Memory and System Layout The heart of the ATD 50 Actuator ® is a Motorola 68HC11 microprocessor.
ATD 50 Actuator ® Operating Instructions Page 22 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com 1 3 Technical data Connection Voltage 115 / 230V AC (selected with an internal switch) 50 / 60 Hz Power Consumption min.
ATD 50 Actuator ® Operating Instructions Page 23 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.MPCovers.com Technical Data (cont.) OUTPUTS Relay: Contact load 28VDC @ 1A or 120VAC @ 0.
ATD 50 Actuator ® Operating Instructions Page 24 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.
ATD 50 Actuator ® Operating Instructions Page 25 3811 N. H olton Street • Milwaukee, WI • 53212 •USA • Phone • 414-906-4000 • Fax 414-906-4100 • www.
ATD Actuator ® Troubleshooting Guide Symptom Solutions Door does not move 1) Check Power to Unit x Blown Supply Fuse supplying power to ATD x Power Cable plugged into selector switch inside x Selector switch set to correct voltage (115 or 230 VAC).
Symptom Solutions Door does not move (continued) 2) Mechanically Related x Does the door move freely when connected to drive Belt? x No - Does the output sheave turn without excessive effort? (The sheave will require some effort to rotate.
Symptom Solutions Door begins to close (or open) but reverses 1) Mechanical Observations x Check door path for any obstructions such as large debris, chips, tool, “rough” spot in door track, etc.
29 Symptom Solutions ATD 50 does not sense an Obstruction 1) Sensitivity was changed from “High” to “Low” or “No”. 2) Change was made with SERsoft V1.
An important point after buying a device MPC 50 ATD-313186 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought MPC 50 ATD-313186 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data MPC 50 ATD-313186 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, MPC 50 ATD-313186 you will learn all the available features of the product, as well as information on its operation. The information that you get MPC 50 ATD-313186 will certainly help you make a decision on the purchase.
If you already are a holder of MPC 50 ATD-313186, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime MPC 50 ATD-313186.
However, one of the most important roles played by the user manual is to help in solving problems with MPC 50 ATD-313186. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device MPC 50 ATD-313186 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center