Instruction/ maintenance manual of the product FX1S Mitsubishi Electronics
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HARD W ARE MANU AL FX 1S SERIES PR OGRAMMABLE CONTR OLLERS.
FX2NC Ser ies Programmab le Controllers Fore w ord • This ma nual contains te xt, di agr am s and explanations wh ich will guide t he read er in the cor rect installa tion and oper ation of the FX1S Series Programmab le Cont rollers . It should be read and understood bef o re attempting to install or use the unit.
FX 1S Series Pr ogrammabl e Contr oller s Har dware Man ual FX1S Series Programmab le Controllers Manual number : JY992D83 901 Manual re vision : B Date : Apr il 2000.
FX1S Ser ies Programmab le Controllers ii Guide lines f or the Saf ety of the User an d Pr otection of the F X 1S . This manua l provides in f or mat ion f or the use of t he FX 1S . The m anual has been wri tten to be used by trained and compe tent pers onnel.
FX1S Ser ies Programmab le Controllers iii Note’ s on the Symbolog y Used in this Manual At v arious times thro ugh out this man ual cer ta in symbols will be used to highli ght poi nts of inf or mation whic h are intended to ensure the users personal saf ety and protect the integrity of equipment.
FX1S Ser ies Programmab le Controllers iv • Under no circumstances will Mitsubishi Electri c be liab le responsib le f or any consequential damage that ma y ar ise as a result of the installation or use of this equipment.
FX1S Ser ies Programmab le Controllers Table of Contents v Table of Co ntents Guideline ..................................................................................................................... ... .. ii 1. Introdu ction ...... ....... ...
FX2NC Ser ies Programmab le Controllers Contents. vi 4. Power s upply.... .......... ....... .......... .......... .......... .......... .......... ....... ......... 4-1 4.1 Wiring Cautions .............................................................
FX1S Ser ies Programmab le Controllers Table of Contents vii 7. Diagno stics....... ....... .......... .......... .......... .......... .......... ....... .......... ......... 7-1 7.1 Preliminary Checks ........................... ....................
FX2NC Ser ies Programmab le Controllers Contents. viii.
1 Intr oduction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supply 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controller Introduction 1.
Introduction 1 FX1S Ser ies Programmab le Controller.
FX1S Ser ies Programmab le Controller Introduction 1 1-1 1. Intr oduction This man ual cov ers the hardwa re installation instructions f or the FX 1S Series Pr og rammable Logic Controller .
FX1S Ser ies Programmab le Controller Introduction 1 1-2 Figure 1.1: FX1S Outline Drawing The dista nce between the v er tical center lines is 8m m (0.31”) less than the wi dth of the u nit Please see pre vious page f or each model’ s width measurement.
FX1S Ser ies Programmab le Controller Introduction 1 1-3 1.1 Mode l na me T able 1.3 : Model T able FX 1S -14MT -ESS/UL C) A) B) D) F) E) A) PLC type : FX 1S B) T otal number of I / O channels C) Unit.
FX1S Ser ies Programmab le Controller Introduction 1 1-4 1.2 W orld Speci fi cation 1.3 Serial Nu mbers T able 1.4 : W orld / Japanese Specifications Input Sink / Sour ce W o rld sp ec models : SINK / SOURCE J apanese models : AL W A YS SINK Outputs T ransistor Wo rld spec mode ls : AL W A YS SOURC E J apanese models : AL W A YS SINK T able 1.
FX1S Ser ies Programmab le Controller Introduction 1 1-5 1.4 Conf igura tion Figure 1.2: Sc hematic system B FX 1N -5DM FX 1N -EEPROM-8L FX 1S -10MR-ES/UL FX 1S -14MR-ES/UL FX 1S -20MR-ES/UL FX 1S -30.
FX1S Ser ies Programmab le Controller Introduction 1 1-6 1.4.1 Unit accessories T able 1.6 : Configuration No tes AF X 1S Controller Main Body BF X 1N Memor y Cassette or Display Unit CF X 1N Expansio.
FX1S Ser ies Programmab le Controller Introduction 1 1-7 1.4.2 Rules f or Expansion The FX1S Series can: • Use one e xp ansion unit or board per square B , C , and G concurrently . • The FX1S can supply 400mA at 24V DC . The FX1S cannot: - Be e xpanded by the use of Special Funcion Bloc ks.
FX1S Ser ies Programmab le Controller Introduction 1 1-8.
1 Intr od uction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supply 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controllers.
FX1S Ser ies Programmab le Controllers.
FX1S Ser ies Programmab le Controllers Terminal layouts 2 2-1 2. T erminal lay outs The f ollowing selection of ter minal lay outs are taken fr om the FX 1S product range. Note: All la youts are diagr ammatic only and are intended to aid the creation of wir ing diagr ams.
FX1S Ser ies Programmab le Controllers Terminal layouts 2 2-2 2.2 T ransistor O utput Cont ro ller s Figure 2.2: T erminal Lay outs, T ransistor Output S/S X1 N X0 X4 FX 1S -10MT-ESS/UL X5 0V Y0 Y1 Y2.
1 Intr od uction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supply 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controllers.
FX1S Ser ies Programmab le Controllers.
FX1S Ser ies Programmab le Controllers Installation Notes 3 3-1 3. Installation Notes The install ation of FX 1S products has been design ed to be saf e and e asy . W hen the products associated with this man ual are used as a system or in dividually , they m ust be installed in a suitable enclosure.
FX1S Ser ies Programmab le Controllers Installation Notes 3 3-2 3.1 Pr oduct Outlin e Figure 3.1: Featur es of the FX 1S PLC T able 3.1 : Featu re T able 1 Direct Mounting Holes (4.
FX1S Ser ies Programmab le Controllers Installation Notes 3 3-3 3.2 FX 1S R UN/ST OP Con tr ol R UN or ST OP of the FX 1S can be controlled by: n The R UN/ST OP s witch mounted ne xt to the programming por t. o A standard input (X0 to X17) defined b y the system parameters .
FX1S Ser ies Programmab le Controllers Installation Notes 3 3-4 3.3 General Spe cificati ons T able 3.3: G eneral Sp ecifications Item Desc ripti on Operat in g Temperatu re 0 to 55 °C (32 to 131 °F.
FX1S Ser ies Programmab le Controllers Installation Notes 3 3-5 3.4 PLC M ounti ng Arrang emen ts T o pre vent a rise in tempe r ature, mount the units to walls.
FX1S Ser ies Programmab le Controllers Installation Notes 3 3-6 3.5 DIN Rail Mount ing Units ca n be sna p mounted t o 35mm DIN ra il (DIN EN 50022). T o release p ull the spring loaded clips aw a y f rom the r ail and slide the unit off a nd up .
1 Intr od uction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supp l y 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controllers.
FX1S Ser ies Programmab le Controllers.
FX1S Ser ies Programmab le Controllers Power Supply 4 4-1 4. P o wer Supply 4.1 Wirin g T echniq ues The wiring of FX 1S produc ts has been designed to be saf e and easy .
FX1S Ser ies Programmab le Controllers Power Supply 4 4-2 4.4 P ow er Sup p ly Characteristi cs *1 Includes the input current (5 or 7mA per point). T able 4.1 : P ower Requ irements FX 1S -10M FX 1S -14M FX 1S -20M FX 1S -30M P o w er supply 100 ~ 240V A C +10%, -15%, 50- 60Hz Max.
FX1S Ser ies Programmab le Controllers Power Supply 4 4-3 Figure 4.1: Example Wiring AC/DC Converter FX 1S Ser ies MC PL MC MC MC n p q r s t s u v L N 85-264V AC 50/60 Hz 24V 24- 0V 24+ ➓ o n P o w.
FX1S Ser ies Programmab le Controllers Power Supply 4 4-4 4.5 Earthing / Gr ounding Use a cable at least 0.2mm 2 (A WG24) to ground equipment. Ground resistance must be less than 100 Ω (class 3). No te that the ground cable m ust not be connected to the same ground as the po w er circuits .
1 Intr od uction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supply 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controllers.
FX1S Ser ies Programmab le Controllers.
FX1S Ser ies Programmab le Controllers Inputs 5 5-1 5. Inputs 5.1 24V DC Input Spe cifications T able 5.1: FX 1S Input Specifications FX 1S Main Unit X0 Æ Æ Æ Æ X7 X10 Æ Æ Æ Æ X17 Input v oltage 24V DC +/ - 10% Input c urrent 24V DC, 7mA 24 V DC, 5mA Input s witching curre nt OFF Æ ON >4.
FX1S Ser ies Programmab le Controllers Inputs 5 5-2 5.1.1 T ypical wiring Figure 5.1: Input Wir ing 1 24V DC Ser vice Supply 2 PNP Senso r 3 NPN Sensor 4 Input Device Contact 5 FX 1S Controller Main B.
FX1S Ser ies Programmab le Controllers Inputs 5 5-3 5.1.2 Input Cir cuit Connection Figure 5.2: Input Cir cuit Dia grams (Sour ce/Sink) 5.1.3 Diodes and Input s Connected in Series Figure 5.3: Diode Connection Dia gram Vdrop across the diode Max. 4V No more than 2 LEDs should be connected in ser ies.
FX1S Ser ies Programmab le Controllers Inputs 5 5-4 5.1.4 Resistor s and Inputs Connected in P arallel P arallel res istance Rp: FX 1S = 15k Ω . If res istance Rp is less than the stated value, then add the Rb v alue using the Equation 1 calculation.
1 Intr od uction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supply 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controllers.
FX1S Ser ies Programmab le Controllers.
FX1S Ser ies Programmab le Controllers Outputs 6 6-1 6. Outputs T able 6.1: Output Specifications Descripti on Relay Output T ransistor Output Switch ed voltag e s (resisti ve l o ad) ≤ 240V A C , ≤ 30V DC 5-30V DC Rated current / N points (resisti ve l o ad) 2A/1 point , 8A /C OM 0.
FX1S Ser ies Programmab le Controllers Outputs 6 6-2 6.1 Rela y Output Example Figure 6.1: T ypical Relay Wirin g Diagram n n n n Do not use this ter minal o o o o Fuse p p p p Surge absorbing Diode. q q q q Exter nal M echanic al Interlock r Emergency Stop s Noise suppres sor 0.
FX1S Ser ies Programmab le Controllers Outputs 6 6-3 6.1.1 Reliability T ests The test resul ts in T ab le 6.2 were gathere d from a 1 sec ON/OFF test cy cle. Please note that the ov er current induced by in-rush greatly reduces the rela y contacts ser vice lif e .
FX1S Ser ies Programmab le Controllers Outputs 6 6-4 6.1.3 T ransistor Output Examples Figure 6.3: T ransistor Output Wiring Dia gram Figure 6.4: Japanese Model T ransistor Output n n n n Do not use t.
FX1S Ser ies Programmab le Controllers Outputs 6 6-5 6.2 Applying safe l oa ds Ensure all loads are applied to the sa me side of each PLC output, see pre vious figures .
FX1S Ser ies Programmab le Controllers Outputs 6 6-6.
1 Intr od uction 2 T erminal Lay outs 3 Installation Notes 4 P o wer Supply 5 Inputs 6 Outputs 7 Diagnostics FX1S Ser ies Programmab le Controllers.
FX1S Ser ies Programmab le Controllers.
FX1S Ser ies Programmab le Controllers Diagnostics 7 7-1 7. Diagnostics 7.1 Prelimi nary C hec ks Chec k pow er sup ply , grou nd and I/O cab les are wire d corr ectly . T urn the powe r supply on. Chec k the pow er LED is lit. Down load a small test pro g ra m into the PLC .
FX1S Ser ies Programmab le Controllers Diagnostics 7 7-2 7.1. 1 ERR OR LED O N (CPU ER R OR) F ault ERROR LED ON Remed y Reset PLC . Po w e r OFF ,ON and trigger RU N i n - put.
FX1S Ser ies Programmab le Controllers Diagnostics 7 7-3 7.2 Commo n Err ors - Corroded contact points at some poin t in an I/O line. - An I/O de vice has been used outside its specified operating range . - An input signal occurs in a shor ter time per iod that tak en by one prog ram scan.
FX1S Ser ies Programmab le Controllers Diagnostics 7 7-4 7.4 Operati on and Er ro r Fla gs Parallel lin k error Parameter error Syntax error Program (circuit) erro r Progr am ex e cution error Execution error latch M8063 (ref. D8063 ) M8064 (ref. D8064 ) M8065 (ref .
FX1S Ser ies Programmab le Controllers Diagnostics 7 7-5 7.5 Err or Reg i sters 02H=EEPROM protect switch OFF 0AH=EEPROM protect switch ON 10H=MPU memory D8000 (def ault 20 0msec) D8001 D8002 D8003 D8004 D8007 Wat c hdog time r PC version 22100 = FX 1S Versi on 1.
FX1S Ser ies Programmab le Controllers Diagnostics 7 7-6 D8061 D8063 D8064 D8065 D8066 D8067 D8068 D8069 Erro r code for PLC har dwa re erro r Error code for parall el link fault Parameter error co de.
FX1S Ser ies Programmab le Controllers Diagnostics 7 7-7 7.6 Err or Codes D8061 Che ck cable connections No error 0000 RAM error 6101 Oper ati on c irc uit er ror 6102 I/O bus error (M8069 = ON) 6103 .
FX1S Ser ies Programmab le Controllers Diagnostics 7 7-8 7.7 Instruc tion List 000 010 020 030 040 050 060 070 080 TRANSFERS, COMP PR OGRAM FL OW +- ×÷ , LOG IC S SH IFT DATA OPERATION 1 HIGH-SPEED HANDY INSTR .
FX1S Ser ies Programmab le Controllers Diagnostics 7 7-9 T able: 7.2 Alphabeticall y sor ted A Symbol ABS ABSD ADD AND … ASCI FNC No. 155 062 020 066 232-23 8 082 D P B BCD BIN BMOV 018 019 015 CALL CCD 010 084 C CJ CMP 000 001 DEC DECO 025 041 D DI DIV DRVA 005 023 159 E DRVI DSW 158 072 F Symbol FNC No.
FX1S Ser ies Programmab le Controllers Diagnostics 7 7-10 P Symbol PID PLSR PLSV PLSY PRUN PWM RAMP FNC No. 088 059 157 057 081 058 067 D P R S SFWR SIN 03 8 130 S TAD D TCM P 16 2 160 T Symbol FN C No. D P VRRD VRSC 085 086 V WAND WDT WOR 026 007 027 W Symbol FNC N o.
FX1S Ser ies Programmab le Controllers Diagnostics 7 7-11 7.8 Device List Device T ype Description Program capacity 2K steps by FX 1S inter nal EEPROM or 2K steps by FX 1N -EEPR OM-8L Input (X) relay X0 - X17 (16 pts) (X + Y) ≤ 30 pts Max.
FX1S Ser ies Programmab le Controllers Diagnostics 7 7-12 Device T ype Description Counter (256 pts) General Counter C0-C15 (16 pts) Latched Counter C16-C31 (16 pts) High Speed Counter C235-C255 Data .
Under no ci rcumstanc es will MI TSUBISHI ELECTRIC be liab le or res ponsib le f or any co nsequenti al damage t hat ma y arise as a result of the installation or use of this equipment. All examples and diagr ams shown in this manual are intende d only as an aid to u nderstanding the text, not to guar- antee operation.
HEAD OFFICE: MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310 TEL EX: J24532 CABLE MELCO TOKYO HIMEJI WORKS: 84 0, CHIYODA CHO, HIMEJI, JAPAN JY992D83901B (MEE0004) Effective Apr.
An important point after buying a device Mitsubishi Electronics FX1S (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Mitsubishi Electronics FX1S yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Mitsubishi Electronics FX1S - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Mitsubishi Electronics FX1S you will learn all the available features of the product, as well as information on its operation. The information that you get Mitsubishi Electronics FX1S will certainly help you make a decision on the purchase.
If you already are a holder of Mitsubishi Electronics FX1S, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Mitsubishi Electronics FX1S.
However, one of the most important roles played by the user manual is to help in solving problems with Mitsubishi Electronics FX1S. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Mitsubishi Electronics FX1S along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center