Instruction/ maintenance manual of the product SuitCase 8VS Miller Electric
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SuitCase 8VS OM-1599 20 0 624M 2005 − 11 Processes Description MIG (GMAW) W elding Flux Cored (FCA W ) W elding Wire Feeder File: MIG (GMA W) V isit our website at www.
Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .
T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
dec_wire_6/05 Declaration of Conformity for European Community (CE) Products This information is provided for units with CE certification (see rating label on unit). NOTE Manufacturer : European Contact: Miller Electric Mg. Co. Mr . Danilo Fedolfi, 1635 W .
OM-1599 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y W arning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown i n the adjoining symbols.
OM-1599 Page 2 Arc rays from the w elding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.
OM-1599 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.
OM-1599 Page 4 1-5. Principal Safety Standards Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www .
OM-1599 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE A V ANT UTILISA TION som _3/05 Y A vertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes.
OM-1599 Page 6 Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) susceptibles de provo- quer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées pendant le soudage.
OM-1599 Page 7 2-3 . Da ngers supplémenta ires en r e lation avec l’insta llation, le f onc tionneme nt et l a maintena nce Risque D’INCENDIE OU D’EXPLO- SION. D Ne pas placer l’appareil sur , au-dessus ou à proximité de surfaces inflammables.
OM-1599 Page 8 2-5. Princi pales nor mes de sécurit é Safety in W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, de Global Engineering Documents (téléphone : 1-877-413-5184, site In- ternet : www .
OM-1599 Page 9 SECTION 3 − DEFINITIONS 3-1. W arning Label Definitions 1 1.1 1.2 1.3 3 3.1 3.2 3.3 4 4.1 + 2 2.1 2.2 + + 56 + 2.3 S-178 936 W arning! Watch Out! There are possible hazards as shown by the symbols.
OM-1599 Page 10 3-2. Manufacturer ’ s Rating Label For CE Products ST-181 678 For label location see Section 5-1. S/N: Hz IP 23 VA X % V U 1 = A I 1 = U 2 = I 2 = 100 7.0 DC 100 500 100 3-3. Symbols And Definitions Some symbols are found only on CE products.
OM-1599 Page 1 1 SECTION 4 − INST ALLA TION 4-1. Specifications T ype of Input Power W elding Power Source T ype Wire Feed Speed Range Wire T ype And Diameter Input W elding Circuit Rating IP Rating Max.
OM-1599 Page 12 4-4. Installing And Aligning Wire Guide And Drive Rolls 802 706-A / Ref. 132 808-F / Ref. 162 079-A / Ref. 180 967 Installing Wire Guide And Drive Rolls: 1 Drive Roll Nut 2 Drive Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier .
OM-1599 Page 13 4-5. Connecting W elding Gun And V oltage Sensing Clamp Ref. 802 706-A / 802 768-A / Ref. S-0621-C Y T urn Off wire feeder and welding power source. Stop engine on welding generator . 1 Gun Securing Knob 2 Gun Block 3 Gun Outlet Wire Guide Loosen knob, insert gun end into block.
OM-1599 Page 14 4-7. Connecting Weld Cable Ref. 132 808-F / Ref. 802 706 Y T urn Off wire feeder and welding power source. Stop engine on welding generator . 1 User-Suppled W eld Cable Follow wire manufacturer’s recom- mendations for weld cable polarity .
OM-1599 Page 15 SECTION 5 − OPERA TION 5-1. Controls For Non-CE Models Ref. 803 626-A / Ref. 802 706-A / Ref. 803 124 1 Power Control Switch 2 Trigger Hold Switch (Optional) This unit offers an optional trigger hold function, which is turned On or Of f with a front panel toggle switch.
OM-1599 Page 16 5-2. Controls For CE Models Ref. 803 626-A / Ref. 802 706-A / Ref. 203 745 / Ref. 203 749 1 Power Control Switch 2 Trigger Hold Switch Depress the upper part of the switch (turns trigger hold On) to weld without holding gun trigger throughout the weld cycle.
OM-1599 Page 17 SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance Y Disconnect power before maintaining. . Maintain more often during severe conditions. 3 Months Replace Damaged Or Unreadable Labels Replace Damaged Gas Hose Repair Or Replace Cracked Cables And Cords 6 Months Clean Drive Rolls Blow Out Or V acuum Inside 6-2.
OM-1599 Page 18 6-3. T roubleshooting T rouble Remedy Wire does not feed; open-circuit voltage available. Check circuit breaker CB1. Reset CB1. Unit overheated. Allow unit to cool. Check sensing lead connection. Check gun trigger plug connection. Check gun trigger .
OM-1599 Page 19 SECTION 7 − ELECTRICAL DIAGRAMS 203 029 − C Figure 7-1. Circuit Diagram For Wire Feeder.
OM-1599 Page 20 SECTION 8 − P ARTS LIST . Hardware is common and not available unless listed. Figure 8-1. Complete Assembly 802 675-E 1 2 4 5 7 8 5 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 .
OM-1599 Page 21 Figure 8-1. Complete Assembly Description Quantity Part No. Dia. Mkgs. Item No. 1 202 695 Nut, Hub 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-1599 Page 22 Figure 8-1. Complete Assembly (Continued) Description Quantity Part No. Dia. Mkgs. Item No. 37 081 895 Nut, 010 − 32 Rubber .75dia .81l Insert In .38hole 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 200 604 Chassis, Control Box 1 .
OM-1599 Page 23 Figure 8-2. Drive Roll & Wire Guide Kits (2 Drive Roll) Base selection of drive rolls upon the following recommended usages: 1. V -Grooved rolls for hard wire. 2. U-Grooved rolls for soft and soft shelled cored wires. 3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).
OM-1599 Page 24 Notes.
OM-1599 Page 25 Notes Over 80,000 trained since 1930! 400 T rade Square East, T roy , Ohio 45373 1-800-332-9448 www.weldin g .or g Star t Y our Professional W eldin g Career Now!.
OM-1599 Page 26 Notes.
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 1/05 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor .
PRINTED IN USA © 2005 Miller Electric Mfg. Co. 10/05 Miller Elect ric Mfg. Co. An Illinois T ool W orks Compan y 1635 West Spenc er S treet Applet on, W I 54914 USA International He adquarters − US.
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However, one of the most important roles played by the user manual is to help in solving problems with Miller Electric SuitCase 8VS. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Miller Electric SuitCase 8VS along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
