Instruction/ maintenance manual of the product M 160/1 Mercedes-Benz
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Manual Smart M 160/1 Engine Manufacturer: Ecofly GmbH , Germany.
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH Page 1 Table of Contents 1. Technical Concept .................................................................... 1 1.1. Description ...........................................................
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 1 1. Technical C oncept Our engine is a seri es - produced automobile engine from the smart car with belt drive for use as a stationary engine or as an un certified power train for sports aircraft.
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH pag e 2 1.1. Description o 3 - cylinder series engine with turbocharger ; 60KW / 74KW o Fully electronic sequenti al injection o Lambda sensor.
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH pag e 3 o Flanged gearbox wi th bearing - mounted drive shaft o Toothed belt drive with adjustable belt tension o CNC machined propeller beari.
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 4.
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 5 2. Technic al Data 2.1. Technical Dat a / Key Features 60 KW 74 KW Capacity (cm ³) 698 Stroke / Bo re (mm) 68 / 66 Compression ratio 9 . 5 ( - 0 . 4) : 1 C ylinder s / V alves 3 c ylinder s ; 2 valves per cylinder Spark plugs ( per cylinder ) 2 Engine weight per DIN (kg) 57 M ax.
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 6 2.2. Performance and Torque Curve for 60KW Engine.
Manual Smart M1 60 / 1 – UL - Engine July 05 Ecofly GmbH page 7 2.3. Performance and Torque Curve for 74KW Engine.
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 8 2.4. Fuels / Fuel System Use only unleaded, min. 95 octane fuel ( unleaded S uper = standard automotive fuel ).
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 9 2.5. Lubricants The oil tank has a capacity of about 3 . 2 l. Replace the oil filter when changing the oil. Use suction to withdraw spent oil completely. E cofly will install an oil bleed screw upon request.
Manual Smart M160 / 1 – UL - Engine July 05 Ec ofly GmbH page 10 2.6. Cooling S ystem / Coolant The coolant is a 50:50 mixt ur e of water and antifreeze/anti corrosive fluid .
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 11 Note : o Ensure that the drive axes are perfectly p arallel . o Misalignments will provoke damage o NEVER assemble the propeller axle without locating pins .
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 12 The diagram below indicates normal temperatures against RPM . The minim um permissible oil pressure is a function of the oil temperature and RPM .
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 13 3.2. H eight The turbocharger is configured such that the engine will deliv er 60/74 KW of power up to 2500m height . Reduce power setting above 2400 m so that the turbocharger does not exceed its maximum rotational speed .
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 14 3.5. ECU / Rela y B ox Install the ECU so that the rear of the ECU is ventilated by cool ambient air . This arrangement is necessary to drain the heat from active components . Max. t emperatur e on ECU housing : 90°C .
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 15 4.2. Takeoff Always set full power for takeoff . In addition to observing temperatures, mon itor especially the indicated oil and manifold pressure .
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 16 5.2. Checks after first 25h rs ( in addition to 5.1.) o Check the entire power train for loose or missing nuts and screws.
Manual Smart M160 / 1 – U L - Engine July 05 Ecofly GmbH page 17 5.5. Checks after 1500h rs or 15 years We recommend full engine overhaul after 1500h rs.
Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 18 6.7. Torque Table All M6 in a luminium: 12 ± 1 Nm All M8 in a luminium: 20 ± 1,6 Nm Engine frame strut to cylinder head : 23 ± 2 Nm.
An important point after buying a device Mercedes-Benz M 160/1 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Mercedes-Benz M 160/1 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Mercedes-Benz M 160/1 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Mercedes-Benz M 160/1 you will learn all the available features of the product, as well as information on its operation. The information that you get Mercedes-Benz M 160/1 will certainly help you make a decision on the purchase.
If you already are a holder of Mercedes-Benz M 160/1, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Mercedes-Benz M 160/1.
However, one of the most important roles played by the user manual is to help in solving problems with Mercedes-Benz M 160/1. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Mercedes-Benz M 160/1 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
