Instruction/ maintenance manual of the product PAV1000AW* Maytag
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16023083 © 1996 Maytag Corporation INTRODUCTION The information presented in this manual is printed in a loose format and is divided into sections relating to a general group of components and/or service procedures. Each section is further subdivided to describe a particular component or service procedure.
16023083 © 1996 Maytag Corporation INTRODUCTION ii.
16023083 © 1996 Maytag Corporation CONTENTS iii SECTION 1. INST ALLA TION ............................................................... 1 - 1 PRE-INSTALLATION REQUIREMENT .......................................................................... 1-1 Water Supply Requirements .
16023083 © 1996 Maytag Corporation CONTENTS iv SECTION 6. TRANSMISSION AND RELA TED COMPONENTS ........ 6 - 1 CENTER POST ASSEMBLY ........................................................................................ 6-2 BEARING AND SEAL HOUSING .
16023083 © 1996 Maytag Corporation SAFETY NOTES PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO A VOID POSSIBLE EXPOSURE TO EXCESSIVE DANGER AND ELECTRICAL SHOCK: 1.
16023083 © 1996 Maytag Corporation SAFETY NOTES v i.
16023083 © 1996 Maytag Corporation W ASHER WEIGHT Shipping - 185 pounds approximately Operating - 160 pounds approximately DIMENSIONS Width 2 7 " Depth 2 7 " Height to top of cabinet 35 3/4.
16023083 © 1996 Maytag Corporation W A TER CYCLE LEVEL *AMPS Agitate-Regular Full T ub 10.4 Agitate-Slow Full T ub 7.6 Agitate-Regular Dry Tub 7.5 Spin-Regular Dry T ub 10.2 Spin-Slow Dry Tub 7.6 Pump Out-Regular Full T ub 10.8 Pump Out-Slow Full T ub 8.
16023083 © 1996 Maytag Corporation SPECIAL T OOLS All special tools are manufactured by Robinaire with the exception of the 35-2442 Brake Removal T ool and 35-2968 Sp anner Wrench - Basket Hub. These tools are privately manufactured for and stocked by Maytag Customer Service.
16023083 © 1996 Maytag Corporation SPECIAL T OOLS x.
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16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-1 SECTION 6. TRANSMISSION AND RELA TED COMPONENTS This section will detail the servicing procedures on the transmission assembly which has splines formed on the agitator drive shaft.
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-2 CENTER POST ASSEMBL Y The center post assembly consists of a plastic center post.
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-3 TUB SEAL There are 2 T ub Seal designs, the original Face Seal and the new T riple Lip Seal introduced at series 17. Face Seal The tub Face Seal consists of the seal face and seal body .
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-4 TUB SEAL REPLACEMENT : Should the tub seal begin to leak or develop excess seal drag, it must be replaced. The service replacement seal includes all the parts necessary to replace the entire seal.
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-5 onto the bottom of the hub. The purpose of the pulley and cam arrangement is to drive the clutch assembly during the agitate and spin cycle, and to disengage the brake assembly during the spin cycle.
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-6 Spacer Brake Stator Original Thrust W asher Design.
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-7 REMOV AL: 1. Disconnect the unit from the power source. 2. Tip the unit over and remove the drive belt. 3. Remove the dust cap from the under side of pulley . 4. Remove retaining ring and washer from end of drive shaft.
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-8 BRAKE ASSEMBL Y The brake assembly is located inside the domed area of the suspension housing and consists of the following compo- nents: brake spring retainer , brake spring, rotor and lining assembly , and the brake stator .
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-9 Min P ull ey Hub Ref ere nc e Max Pul ley Hub Ref ere nc e Ref ere nc e Cam Arrow.
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-10 T ransmission Housing Crank Gear Output Pinion Cluster Gear Bearing Housing Drive T ube Input Shaft Lower Seal Agit.
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-11 TRANSMISSION HOUSING ASSEMBL Y The die-cast aluminum transmission housing has four studs pressed into its upper region. The studs provide mount- ing for the two crank and two cluster gears.
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-12 5. Slip the pipe and cap assembly over the drive shaft and up against the drive tube. 6. Using a puller with at least a 3 1/2 inch spread and sufficient reach to encompass the pipe and cap assem- bly , remove the lower bearing as- sembly .
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-13 NOTE: Before starting these tests, the washer should be operated in the agita- tion cycle with hot water for about two (2) minutes, and then for two (2) min- utes in a spin cycle.
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-14 If the reading is still over 4 inch pounds, the tub seal and/or spin bearing is bind- ing and should be replaced.
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-15 NOTE: If the "O" ring is to be reused, be extremely careful not to damage it dur- ing the removal. Remove the center post, "O" ring and agitator once the drive train is back in place.
16023083 © 2004 Maytag Services SECTION 6. TRANSMISSION AND RELATED COMPONENTS 6-16 Large T ub Cover Lock Alignment Indentation T ub Support Tu b Lef t Front T ub Brace TUB TO TUB SUPPORT ALIGNMENT.
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16008333 © 1996 M aytag C orporation SECTION 8. CIRCUIT REVIEW 8-6 SECTION 2. WIRING INFORM ATION DLW231 SWITCH AND TIMER SEQUENCE 0 2 4 6 8 10 12 14 28-26 28-15TM 70-72 7-32 7-8 9-32 9-8 15TM-27 15TM-62 15TM-27 15TM-63 26-17 70-71 T U B T B T B T B T B T B T B T B T C A M P O S TERM.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION DLW231 16023083 SECTION 8. CIRCUIT REVIEW 8-7.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V2300 SWITCH AND TIMER SEQUENCE 0 2 4 6 8 10 12 14 17 18 19 T U B T B T B T B T B T B T B T B T C A M P O S TERM.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V2300 16023083 SECTION 8. CIRCUIT REVIEW 8-9.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V3200 N A ND TURN CLOCKWISE TO C HANGE TIMER POSITION PUSH KN OB I SWITCH AND TIMER SEQUENCE 60 65 50 55 40 45 30 25 U A 60 P 65 T E A SOAK E S 55 50 G I A S 45 40 U A P L I F R P I R L Y A SPIN E S E 35 30 WA SH SPIN S N 15 20 5 10 O S 0 U L C A M L 26-12 TERM.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V3200 16023083 SECTION 8. CIRCUIT REVIEW 8-11.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V3300 SWITCH AND TIMER SEQUENCE 0 2 4 6 8 10 12 14 28-26 28-15TM 70-72 7-32 7-8 9-32 9-8 15TM-27 15TM-63 15TM-69 15TM-62 26-17 70-71 26-16 T U B T B T B T B T B T B T B T B T C A M P O S TERM.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V3300 16023083 SECTION 8. CIRCUIT REVIEW 8-13.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V5000 CONNECTION DIAGRAM LINE VOLTAGE SERVICE C ORD GND. DOOR SW. TAN TAN 27 1 2 3 EMPTY FULL 8 63 WH-PUR 64 67 65 66 YELLOW RED P 1 MOTOR GRN-BLK 9 YELLOW BLUE WHITE-YELLOW 72 7O 71 21 2O 21 HOT COLD 16 12 WATER SWITCH 32 7 62 8 T IMER KNOB-PUSH OFF GRAY LT.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V5000 WASH FILL HOT WATER L1 N LADDER WIRING DIAGRAM TIMER 12 WATER LEVEL 26 28 1 2 70 71 P P GRAY TIMER TIMER WATER TEMP. SW. WH.-RED COLD WH. MP 12 28 2 P P 26 1 70 71 GRAY TIMER TIMER WATER LEVEL ORANGE PINK HOT WH.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V5157, PA V5158 SWITCH AND TIMER SEQUENCE 0 2 4 6 8 10 12 14 28-26 28-15TM 70-72 7-32 7-8 9-32 9-8 15T M -27 15TM -63 15T M -69 15TM - 62 26-17 70-71 26-16 T U B T B T B T B T B T B T B T B T C A M P O S TERM.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA V5157, PA V5158 16023083 SECTION 8. CIRCUIT REVIEW 8-17.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT344 16023083 SECTION 8. CIRCUIT REVIEW 8-18.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT344 16023083 SECTION 8. CIRCUIT REVIEW 8-19.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION HAV2460 16023083 SECTION 8. CIRCUIT REVIEW 8-20.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION HAV2460 16023083 SECTION 8. CIRCUIT REVIEW 8-21.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT244 16023083 SECTION 8. CIRCUIT REVIEW 8-22.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT244 16023083 SECTION 8. CIRCUIT REVIEW 8-23.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT234, H AV2360, M AV2200 16023083 SECTION 8. CIRCUIT REVIEW 8-24.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT234, H AV2360, M AV2200 16023083 SECTION 8. CIRCUIT REVIEW 8-25.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION HAV2557/2558 16023083 SECTION 8. CIRCUIT REVIEW 8-26.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION HAV2557/2558 16023083 SECTION 8. CIRCUIT REVIEW 8-27.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION HAV3460 16023083 SECTION 8. CIRCUIT REVIEW 8-28.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION HAV3460 SECTION 8. CIRCUIT REVIEW 8-29.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT444, H AV4657 16023083 SECTION 8. CIRCUIT REVIEW 8-30.
16008333 © 1996 M aytag C orporation WIRING INFORM ATION PA VT444, H AV4657 16023083 SECTION 8. CIRCUIT REVIEW 8-31.
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SECTION 9. TROUBLESHOOTING 9-8.
16023083 SECTION 9. TROUBLESHOOTING 9-9.
16008333 © 1996 M aytag Corporation TEMPERA TURE CONTROL BOARD Model: P A V5000 The temperature control board receives information from the water temperature switch about the user’s water selections. The thermistor located in the water valve, provides inputs to the board, as it detects the incoming water temperature.
16008333 © 1996 M aytag Corporation Analog T emperature Board T ests T o test the temperature board for proper function, use the diagnostics chart below in conjunction with the 1 1 termi- nal pin connector and an ohm meter .
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An important point after buying a device Maytag PAV1000AW* (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Maytag PAV1000AW* yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Maytag PAV1000AW* - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Maytag PAV1000AW* you will learn all the available features of the product, as well as information on its operation. The information that you get Maytag PAV1000AW* will certainly help you make a decision on the purchase.
If you already are a holder of Maytag PAV1000AW*, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Maytag PAV1000AW*.
However, one of the most important roles played by the user manual is to help in solving problems with Maytag PAV1000AW*. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Maytag PAV1000AW* along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
