Instruction/ maintenance manual of the product RJ-100SC Marathon
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PLA Y IT SAFE! OPERA TIONAL, MAINTENANCE, AND INST ALLA TION MANUAL FOR RJ-88SC RJ-100SC RJ-250SC RJ-250VL Includes HT (Hydraulic T ailgate) Units and SL (StreamLine, Liquid Removal) Units RAM-JET SELF-CONT AINED COMP ACT OR CONT AINER VERNON, AL • F A YETTE, AL YERINGTON, NV • CLEARFIELD, P A Marathon Equipment Company • OMI Manual No.
CONTENTS SECTION 1 - Operation Introduction ............................................................................. ..................... 1-1 Specifications ........................................................................................
1 OPERATION INTRODUCTION 1-1 THANK YOU FOR PURCHASING A MARATHON SELF-CONTAINED COMPACTOR/CONTAINER. This product is designed to give you reliable service and superior performance for years to come.
1 OPERATION SPECIFICATIONS 1-2 SIDE VIEW “A”, Clear Top Opening “B” “C” “D” “E” Fire Port - Each Side Model 88SC 100SC 250SC 250VL “A”, Clear Top Opening 30 1/2 x 48 35 x 60 40.5 x 58 35 x 60 (L x W) “B” 70 76 1/8 68 76 1/2 “C” 42 49 5/8 52 1/2 51 1/2 “D” (max.
1 OPERATION PRE-OPERATION INSTRUCTIONS 1-3 NEVER ENTER ANY PART OF THE COMPACTOR UNLESS THE DISCON - NECT SWITCH HAS BEEN LOCKED-OUT AND TAGGED-OUT. See Lock- Out & Tag-Out instructions in the Maintenance section. Before starting the compactor, be sure no one is inside.
1 OPERATION OPERATOR STATION 1-4 OPERATOR STATION FOR 88SC, 100SC, 250SC, & 250 VL KEYED START SWITCH REVERSE EMERGENCY STOP KEYED START SWITCH - This switch requires a key for operation. Insert the key and turn clockwise to the start position. Depress and hold the key for one to two seconds and release.
1 OPERATION OPERATING INSTRUCTIONS FOR RJ-88SC, RJ-100SC, & RJ-250SC 1-5 First, place the material to be discarded into the compactor. Note: If you are loading the compactor through a door or gate, close it before starting the compactor.
1 OPERATION OPERATING INSTRUCTIONS FOR RJ-250VL 1-6 First, place the material to be discarded into the compactor. Note: If you are loading the compactor through a door or gate, close it before starting the compactor. Refer to “Optional Loading Configurations” in the Decal Placement section to determine how your compactor is set up.
SUSTAINED MANUAL PRESSURE CONTROL BUTTON (Hold-To-Run, Release- To-Stop) - This option requires the compactor operator to remain at the push button station while the compactor is in use. Actuation requires depressing the "Hold-To- Run" and "Start" buttons.
WARNING DECAL REQUIREMENTS When your compactor leaves the factory, several WARNING DECALS are installed for protection. These labels are subject to wear and abuse due to the nature of the refuse handling operation. THESE DECALS MUST BE MAINTAINED . Additional decals may be purchased from your distributor or from Marathon Equipment Company.
1 OPERATION DECAL PLACEMENT for RJ-88SC, RJ-100SC, RJ-250SC, or RJ-250VL 1-9 REMOTE POWER UNIT.
OPTIONAL LOADING CONFIGURATIONS 1 OPERATION 06-0040 ACCESS GATE & HOPPER EACH OUTSIDE WALL DOCK 06-0039 06-0039 06-0039, 06-0052 EACH INSIDE WALL DOGHOUSE THRU-THE-WALL SECURITY CHUTE 06-0039 06-0.
1 OPERATION ADDITIONAL DECALS and DECAL PLACEMENT for HYDRAULIC TAILGATE (HT) UNITS 1-11 In addition to the decals and their placement specified on the previous pages, the self-contained units with the hydraulic tailgate option require the following decals located as shown below.
LOCK-OUT & TAG-OUT INSTRUCTIONS 2-1 ELECTRICAL: The motor control panel contains high voltage components. Only authorized service person - nel should be allowed inside the panel. Authorized ser - vice personnel should be allowed inside the panel only after the compactor has been locked-out and tagged- out.
Check external hoses for chafing, rubbing, or other deterioration and damage. Check for any obvious unsafe conditions in the compactor area. Check oil level in hydraulic reservoir. Level should be 3/4 of sight gauge. Clean out or wash out debris from behind compactor ram.
When the hydraulic cylinders used in the RJ-88SC, RJ-100SC, RJ-250SC, and RJ- 250VL are fully extended or retracted, they bypass internally. This makes it impossi - ble for the hydraulic system to reach relief pressure. Follow the recommendations below for proper pressure setting.
2 MAINTENANCE PROCEDURES 2-4 RAM CONTROL TIMER ADJUSTMENT Determine the cycle time of your machine. This can be found in the “CHARTS” section of this manual under “TIMER SETTINGS”.
MULTI-CYCLE TIMER ADJUSTMENT - OPTION Determine the cycle time of your machine. This can be found in the CHARTS section of this manual under TIMER SETTINGS. Next multiply the cycle time by the number of cycles the machine should run and subtract one fourth of the cycle time.
STANDARD SYSTEM OPERATING CHARACTERISTICS, 5 hp & 10 hp The system uses special cylinders to move the ram and two timers to control the opera - tion of the ram. When the hydraulic cylinders used in the RJ-88SC, RJ-100SC, RJ- 250SC, and RJ-250VL are fully extended or retracted, they bypass internally.
2 MAINTENANCE TAILGATE SEAL REPLACEMENT 2-7 FRONT VIEW - DOOR SEAL ON DOOR NEW SEAL A PRY BAR A SECTION A-A NEW SEAL SEAL RETAINER - PRY SLIGHTLY UPWARD SO NEW SEAL CAN BE INSERTED USE A PLASTIC OR RU.
2 MAINTENANCE CHARTS 2-8 TIMER SETTINGS RAM STOP REAR RAM STOP FORWARD MODEL NO. T1 T2 T1 T2 RJ-88SC 27 17 17 27 RJ-100SC 21 16 16 21 RJ-250SC 19 13 13 19 RJ-250VL 21 16 16 21 Includes HT units and SL units. FUSES AND CIRCUIT BREAKERS MOTOR FULL DUAL ELEMENT CIRCUIT SERVICE SIZE VAC LOAD FUSE BREAKER DISCONNECT AMP.
2 MAINTENANCE MOTOR STARTERS AND HEATER ELEMENTS MOTOR VOLTAGE STARTER HEATER ELEMENT SIZE SIZE A-B JOSLYN CLARK 5 HP, 1 PH 208 2 W-61 2452 230 2 W-60 2451 5 HP, 3 PH 208 1 W-55 2447 230 1 W-55 2446 4.
2 MAINTENANCE PARTS LIST 2-10 PART # PART DESCRIPTION 88SC 100SC 250SC 250VL 88HT 250HT 02-0050 SUCTION FILTER X X X X X X 02-0157 DIRECTIONAL VALVE X X X X X X 02-0184 CHECK VALVE X X X X 02-0197 BRE.
2 MAINTENANCE MOTOR CONTROL PANEL - TYPICAL 2-11 * Motor Starter brand and size determined by model number and voltage. *.
2 MAINTENANCE POWER UNIT - STANDARD 5 HP 2-12 DETAIL B DETAIL A DETAIL A DETAIL B DRAIN PLUG.
2 MAINTENANCE POWER UNIT - STANDARD 10 HP 2-13.
2 MAINTENANCE HYDRAULIC SCHEMATIC - TYPICAL 2-14 * SINGLE CYLINDER UNIT SHOWN. FOR DUAL CYLINDER UNITS, CONNECT IDENTICAL CYLINDER IN PARALLEL..
2 MAINTENANCE TROUBLE-SHOOTING CHART 2-15 PROBLEM UNIT WILL NOT START UNIT WILL NOT CONTINUE RUNNING WHEN START BUTTON IS RELEASED MOTOR RUNS BUT RAM DOES NOT MOVE NORMALLY UNIT WILL NOT REVERSE CAUSE.
2 MAINTENANCE TROUBLE-SHOOTING CHART 2-16 PROBLEM PUMP MAKES NOISE-SOUNDS LIKE GRAVEL PUMP SHAFT SEAL LEAKING EXCESSIVE HEAT RAPID WEAR ERRATIC OPERATION OVERLOADS TRIP FREQUENTLY CAUSE ( 1 ) Partly c.
REVIEW THIS MANUAL BEFORE MAKING THE INSTALLATION. STUDY THE JOB - SITE AND INSTALLATION REQUIREMENTS CAREFULLY TO BE CERTAIN ALL NECESSARY SAFEGUARDS AND OR SAFETY DEVICES ARE PROVIDED TO PROTECT ALL PERSONNEL AND EQUIPMENT DURING THE INSTALLATION AND AS A COMPLETED SYSTEM.
If the appropriate accessories are ordered from Marathon Equipment Co., the com - pactor/container will be furnished with either a four-sided hopper or a three-sided hop - per with a hinged gate. THESE ACCESSORIES SHOULD NOT BE ALTERED AS THEY ARE MANUFACTURED IN ACCORDANCE WITH THOSE STANDARDS WHICH PRE - VAIL AT THE TIME OF MANUFACTURE.
A lockable fused disconnect switch (customer furnished) must be installed and be within sight of the compactor motor control panel location, not to exceed 50'0" from the com - pactor. This fused disconnect switch should be sized in accordance with the compactor (see Fuse and Circuit Breaker Chart).
If a remote operator station is furnished, it will be factory wired using Sealtite. If it is necessary to disconnect it from the wires (to install the operator station inside a build - ing), exercise care that these wires are reconnected as originally furnished.
3 INSTALLATION THROUGH-THE-WALL POWER UNIT INSTALLATION 3-5 If the remote power unit is to be mounted through-the-wall, the following list of material and diagram is the suggested method.
4 HAULER INFORMATION HAULER INSTRUCTIONS - GENERAL 4-1 Before hauling to the landfill: Disconnect all hoses and electrical connections (if applicable) between the power unit and the compactor. Make sure they are laid in an area where they will not get damaged.
4 HAULER INFORMATION HAULER INSTRUCTIONS - DOOR/LATCH OPERATION 4-2 LATCH SIDE VIEW OF CONTAINER LATCH ASSEMBLY ACTUATED BY RATCHET CONTAINER DOOR RATCHET FOR OPENING AND CLOSING THE LATCH ASSEMBLY SAFETY CHAIN - ALWAYS FASTEN CHAIN IN KEYHOLE WHEN DOOR IS CLOSED.
4 HAULER INFORMATION HAULER INSTRUCTIONS - HYDRAULIC TAILGATE OPERATION (FOR OPTIONAL HT UNITS) 4-3 06-0105 WHEN LIFTED DANGER STAND CLEAR OF TAILGATE CAUTION STAND CLEAR OF TAILGATE WHEN LIFTED. TRUCK MUST BE ON FIRM, LEVEL SURFACE BEFORE LIFTING TAILGATE.
4 HAULER INFORMATION LOCKING PIN RETRACTED MAINTENANCE BAR POSITION COLLAR POSITION COLLAR EXTENDED MAINTENANCE BAR DRAWING B DRAWING A LOCKING PIN EXPLODED VIEW DRAWING A INSTRUCTIONS FOR USING MAINTENANCE BAR. 1. Lower tailgate approximately 24” between container bottom and compactor tailgate.
4 HAULER INFORMATION HAULER INSTRUCTIONS - LIQUID REMOVAL (FOR OPTIONAL SL UNITS) 4-5 The Ram Jet Self-Contained Streamline compactor/containers are designed with an internal drain system for liquid removal, ported to each corner of the machine. The unit comes standard with one ball valve.
An important point after buying a device Marathon RJ-100SC (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Marathon RJ-100SC yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Marathon RJ-100SC - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Marathon RJ-100SC you will learn all the available features of the product, as well as information on its operation. The information that you get Marathon RJ-100SC will certainly help you make a decision on the purchase.
If you already are a holder of Marathon RJ-100SC, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Marathon RJ-100SC.
However, one of the most important roles played by the user manual is to help in solving problems with Marathon RJ-100SC. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Marathon RJ-100SC along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
