Instruction/ maintenance manual of the product MAC1200 Makita
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. OWNERS MANUAL FOR Permanently Lubricated Air Compressor MODEL NO. MAC1 200 SPECIFICATION CHART NOTE: IMPORTANT: For identification of Parts, see Page 11 in this Manual. Carefully Before Operating. Read the Safety Guidelines and All Instructions Minimum Circuit Requirement 15 AMPS +A circuit breaker is preferred.
TABLE OF CONTENTS This manual contains informa- tion that is important for you to know and understand . This infor- mation relates to protecting YOUR SAFETY andPREVENTINGEQUIP- MENT PROBLEMS . To help you URGENT SAFETY INFORMATION . A HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE .
IMPORTANT SAFETY INSTRUCTIONS SAVFTHESF INSTRUCTION s* 0 DRAIN TANK DAILY OR AFTER EACH - USE. If tank develops a leak, replace it immediately with a new tank or new compressor outfit. IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS :NJURY AND PROPERTY DAMAGE.
IMPORTANT SAFETY INSTRUCTIONS Read and FOLLOW THE SAFETY INSTRUCTIONS provided on the label HAZARD . .. :.:.. , . ::. , . .. , "::: .? ..... . .. RISK TO BREATHING RISK FROM FLYING OBJECTS RISK FROM MOVING PARTS l RISK OF BURN .
GLOSSARY CFM: Cubic feet per minute. or air tool. When the tank pressure drops to a certain level the motor will restart automatically.* The pressure at which the motor automatically re-starts is called "cut-in pressure." SCFM: Standard cubicfeet per minute; a unit of measure of air delivery.
DESCRIPTION OF OPERATION (cont'd) PreSsureReleaseValve: The pressure releasevalve locatedon the side of the pressure switch, is designed to automatically releasecompressed airfrom thecompressor h.
INSTALLATION AND BREAK-IN PROCEDURES (cont'd) GROUNDING INSTRUCTION (cont'd) If repairing or replacing cord or plug, the grounding wire must be kept separate from the current-carrying wires. Never con- nect the grounding wire to a flat blade plug terminal.
MAINTENANCE UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON. WHEN DOING MAINTENANCE, YOU MAY BE EXPOSED TO VOLTAGE SOURCES, COMPRESSED AIR OR MOVING PARTS. PERSONAL INJURIES CAN OCCUR. BEFORE PERFORMING ANY MAINTENANCE OR REPAIR, UNPLUG THE COMPRESSOR AND BLEED OFF ALL AIR PRES- SURE.
STORAGE Before you store the air compressor, make sure you do the following: 1. Review the “Maintenance” and ”Operating Procedures” sections and perform maintenance as necessary.
TROUBLESHOOTING GUIDE (Continued) hessure release valve on pressur switch has not unloaded head pressurc PROBLEM Knocking Noise Compressor is not supplying enough air to operate accesso- ries. Dirty or damaged regulator intern; parts. .. , . .I ... ..
AIR COMPRESSOR DIAGRAM Kf/ NO. 17 18 23 TORQUE 95 to 105 in. Ibs. 50 TO 60 in. Ibs. SNUG 23 - 24 25 34 29 11.
KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 30 31 32 33 34 35 36 37 38 39 40 41 PART NUMBER DESCRIPTION .- , .. .
AIR COMPRESSOR PUMP DIAGRAM 58- lwl I I 66 I 100 to 120 In. Lbs. I 67 59uz> $/70 w7’ v7* 69 , -62 66 65 13.
AIR COMPRESSOR PUMP PARTS LIST .. . , . . . , . .. .. .. , .... . ,:., ..... . . . . , .. . ." KEY NO. 54 55 56 *J 57 58 8J 59 .' 60 *J 61 62 65 66 67 69, *J 70 71 *J 72 73 PARTNUMBER AC-025.
SERVICE NOTES , - i 15.
-. ..:.. :. i .... :, ... ., . .... .... . ... _. , ... .. .. ..... . .. OWNERS MANUAL FOR Permanently Lubricated Air Compressor MODEL NO. MAC1 200.
MANUAL DEL OPERADOR PARA COMPRESOR DEAIRE DE LUBRICACION PERMANENT€ MODEL0 NO. MAC1 200 TABLA DE ESPECIFICACIONES Modelo No Pot encia Desplazamiento CFM SCFM @ 40 psig SCFM @ 90 psig Presi6n de arranque Presion de code Orificio Carrera del piston Voltaje monofasico Amperaje a max.
TABLA DE CONTENIDOS PAUTAS DE SEGURIDAD - DEFlNlClONES A PELIGRO I lA CUIDADO Este manual contiene informacibn que es importante que usted sepa y entienda.
- INSTRUCCIONES IMPORTANTES DE SEGURIDAD - CONSERVAR ESTAS INSTRUCCIONES bnque de Aire US SIGUIENTES CONDICIONES PODRiAN conducir at debilitamiento del tanque DANDO I DEOPERACI~N RIESGO TODO CABLEADO .
! . . .. INSTRUCCIONES IMPORTANTES DE SEGURIDAD (Cont.) -~ RIESGO RIESGO A LA RESPIRAUON RIESGO DE OBJECTOS PROPULSADOS RIESGO DE PIE= MOWBLES I I I RIESGO QUEMADUW OUE PUEDE SUCEDER El AIRE COMPRIMID.
GLOSARIO CN: Pies cubicos por minuto. SCFM. Pies clibicos estWar por minuto; una unidad de medida del aire producido. PSIG: Libras por pulgada cuadrada leidas en el manometro, una unidad de medida de presion.
DESCRIPCION DE LA OPERACION (cont.) Vdlvuia de Alivio de Presi6n: Lavdlvula de alivio de presiixl que se encuentra al lado del intemptor de presih, estd disefiada para dejar escapar aire comprimido del cabezal del compresor autmaticamente y del tubo de salida cuando el compresor de aire alcance la presi6n de “corte” o se apague.
INSTALACION Y PROCEDIMIENTOS PARA EL ASENTAMIENTO INSTRUCCIONES PARA CONECTAR ATIERRA (Cont.) Si se va a reparar 0 reemplazar el cord& o enchufe, el alambre para tierra debe mantenerse separado de 10s alambres conductores de corriente. Nunca conectar el alambre para tierra a una espiga plana del enchufe.
MANTENIMIENTO LA UNIDAD ENTRA EN FUNCIONAMIENTO AUTOMATICAMENTE CUANDO ESTA ACTIVADA EN"ON*-. AL HACERLE MANTENIMIENTO USTED PUEDE QUEDAR EXPUESTO A LAS FUENTES DEVOLTAJE, PARTES MOVIBLES 0 AIRE COMPRIMIDO.
ALMACENAJE ~~ El interruptor de presion no apaga el motor cuando la presih alcanza el nivel de “corte”. Antes de guardar el compresor de aire, asegurarse de hacer lo siguiente: 1. 2. Proteger el cordon elktrico y manguera neumatica para que no sufran darks (tales como pisarlos o pasar por encima).
- GUiA PARA DIAGNOSTIC0 DE PROBLEMAS (Cont.) - Aetirar y limpiar o reemplazar. PROBLEMA CAUSA Valvula de chequeo defectuosa. Sonido de golpes. Us0 prolongado con aire excesivo. El compresor no es lo suficienternente grande para las necesidades de aire.
DIAGRAMA DEL COMPRESOR DE AlRE NUMERO EN DIAG. 1/ 18 23 TORQUE 95 a 105 Pulg. Lb. AJUSTAR 50 a 60 Pulg. Lb. 84 29 11.
- LISTA DE PARTES DEL COMPRESOR DE AlRE -... ... . . ... .. "L:, 9 . :,... .::I . .. .. .... ..:: :* . . . .. . . .. . ._ I . .. ... . . .. . ..., . .* ..... '. 'n: :. ' :... .. .. . .. . ., . .. .. NUMERO EN DlAGRAMA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 6.
-DIAGRAMA DE LA BOMBA DEL COMPRESOR DE AlRE - EN DIAG. TORQUE 55 56 66 69 70 100 a 120 Pulg. Lb. 100 a 120 Pulg. Lb. 100 a 120 Pula. Lb. 100 a 120 Pulg. Lb. 50 a 60 Pulg. Lb. 42 a 48 Pulg. Lb. c I NUMERO I I 58- i ,i” -bbsmdeawwd6ndeM- q1edu”oext~delabrruest6dm con Is parte extern.
- LISTA DE PARTES DEL COMPRESOR DE AlRE - NUMERO EN NUMERO DE MAGRAMA PARTE DESCRIPCI~N 51 AGO252 CabeZal 55 56 SSF-927 Perno 1/4”-20 x 1 1/4” (se usan 2) 58 AGO032 Ensamblaje de la Placa de la Va.
NOTAS i P 15.
.. MANUAL DEL OPERADOR PARA COMPRESOR DE AIRE DE LUBRICACION PERMANENTE MODEL0 NO. P6liza de Garantla Cada henamiema Mak& 85 compbtamente bpeccionada y p6da antea de .+ah de ta Mbbrice. So gamnth quo no pr-d deloclos de fabricacin N de matorisk AKante un ponodo de UN AfiO a pr(U de ta fecha de ta compra wighl.
I G U I D E D ' UT I LISATI 0 N DU COMPRESSEUR D'AlRA LUBRIFICATION PERMANENT€ MODELE No : MAC1 200 TABLEAU DES SPECIFICATIONS Modele No : Puissance en c.-v. Cylindre (p Wmin) pP/min standard a 40 Ib/po' pP/min standard A 90 Ib/pd Enclenchement Coupecircuit Albge Course du cylindre Tension-phase simple lntensite a pression max.
TABLE DES MATIERES lNFoRMATloN IMPORTANTE SUR LA Information sur laquelle vous devriez CAUSER DE GRAVES BLESSURES OU LA MORT. B droite. Veuillez lire le guide et porter sections. une attention particulihre a ces SECURITE. UN DANGER QUI POURRAIT porter attention particu,iire.
MESURES DE SECURITE IMPORTANTES CONSERVE2 CES INSTRUCTIONS GRAVES BLESSURES ET DES DOMMAGES A LA PROPRIGTE. LIRE A~ENTIVEMENT TOUTES LES MISES EN GARDE ET LES INSTRUCTIONS SUR LE FONCTIONNEMENT AVANT D'UTILISER CE PRODUIT.
- MESURES DE SECURITE IMPORTANTES (con?) - DANGER RISQUE DE PROJECnON D'OBJETS .. . ... .. . . .. .::, . :: . .. , ~ ..... . , .. RISQUE CAUSE PAR LE! PIECES MOBILES RISQUE DE BROLURES RISQUE LAI.
LEXIQUE CFM : pieds cubes par minute (piYmin.). SCFM : pieds cubes par minute (piVmin.) standard. Une unite de mesure de liberation d'air. PSlG : (jauge) livres par pouce carre (Ib/pd). Une unite de mesure de pression. ASME :American Society of Mechanical Engineers.
- DESCRIPTION DU MODE OPERATIONNEL (suite) - Wtendeur de pression : Le detendeur de pression, situe sur le c8te du manostat, est conGu pour liberer automatiquement I'air comprime delatBteducompresseur etdu tuyaude sortie lorsquelecompresseur atteint la'pression dscoupe-circuit" ou qu'il est feme.
-INSTALLATION ET PROCEDURES DE MISE EN ROUTE- DIRECTIVES DE MISE A LA TERRE (Suite) Lors de la reparation ou du remplacement du cordon ou de la fiche, le fil de terredoit 6tregard6 s6parhentdesfils potteursd'electricite. Ne branchez jamais le fil de terre B unefiche avec lame de contact plate.
ENTR ETlEN CAPPAREIL SE MET AUTOMATIQUEMENT EN MARCHE LORSQU'IL EST ALLUME. AU COURS DE CENTRETIEN, IL SE PEUT QUEVOUS SOYEZ =POSE AUX SOURCES DETENSION, A CAIR COMPRIME ou AUX PI~CES MOBILES RISQUANT AlNSl DES BLESSURES.
ENTREPOSAGE dettez le levier du manostat en position d'arrgt (OFF). Si 'appareil ne s'arrate pas, debranchez-le. Si les contacts Slectriques sont soudes ensemble, remplacez lemanostat. Si lescontactssont hs,vBrifietsi lepcinteaududetendeur Jepressionestbloque.
GUIDE DE DEPANNAGE (Suite) ~~ hisser refroidir le moteur. Le dklencheur B maximum d'intensite se rernettra automatiquement B zero. Le moteur demarre automatiquement lorsque la pression du reservoir baisse en-dessous de la pression d'enclenchement du manostat.
DIAGRAMME DU COMPRESSEUR D'AIR C& COUPLE No : 18 ERGOT 23 50 a 60 livres-pouce - 17 95 a 105 livres-pouce 29 11.
.. .... . . .. . ':;! . : ... , ..... , LlSTE DES PIECES DU COMPRESSEUR D'AIR CLE NQ : I 2 3 4 5 6 7 8 9 10 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 30 31 32 33 34 35 36 37 38 3.
-DIAGRAMME DE LA POMPE DU COMPRESSEUR D'AIR- No : COUPLE 55 100 a 120 livres-pouce 100 A 120 livres-pouce ' 56 71- 69 100 h 120 livres-pouce 70 50 a 60 livres-pouce + 42 h 48 livres-pouce 58 5g-0 $/70.
LISTE DES PIECES DE LA POMPE DU COMPRESSEUR D'AIR CLE NQ : PIECES N*-: DESCRIPTION 54 AGO252 Tete 55 SSF-589 56 SSF-927 *J 57 ACG-45 Anneau 58 AC-0032 *J 59 SSG-8156 Anneau *60 - Montage de la pi.
NOTES D'ENTRETIEN f 15.
GUIDE D'UTI LlSATlON DU COMPRESSEUR D'AIR A LUBRlFlCATlON PERMANENTE MODEL No : MAC1 200 GARANTIE LJMIT$.E DE UN AN DE MAKITA Garantie chaque wtil Makila fail I'objd d'une vkiialion complble el tmai avant de quillr la manufaclure. Nwr garanlissonr le pod& contre loul dUwl de fakfiidh d ce, pow uno p&iode de UN AN.
An important point after buying a device Makita MAC1200 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Makita MAC1200 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Makita MAC1200 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Makita MAC1200 you will learn all the available features of the product, as well as information on its operation. The information that you get Makita MAC1200 will certainly help you make a decision on the purchase.
If you already are a holder of Makita MAC1200, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Makita MAC1200.
However, one of the most important roles played by the user manual is to help in solving problems with Makita MAC1200. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Makita MAC1200 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center