Instruction/ maintenance manual of the product WIRE-MATIC SVM 117-A Lincoln Electric
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WIRE-MA TIC 250 SER VICE MANUAL Sales and Service through Subsidiaries and Distributors Worldwide 22801 St. Clair A ve. Cleveland, Ohio 441 17-1 199 U.
i SAFETY i WIRE-MA TIC 250 Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJUR Y OR DEA TH. KEEP CHILDREN A W A Y . P ACEMAKER WEARERS SHOULD CONSUL T WITH THEIR DOCTOR BEFORE OPERA TING.
CYLINDER may explode if damaged. 5.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.
iii SAFETY iii WIRE-MA TIC 250 Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Mar . ‘93 ELECTRIC AND MAG- NETIC FIELDS may be dangerous 8.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF).
iv SAFETY iv WIRE-MA TIC 250 Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instr.
NOTES WIRE-MA TIC 250 Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
v Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i - v Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section A T echnical Specifications .
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC vi Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section E Power Supply Operation . . . . . . . . . . . . . . . . . . . . .
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INST ALLA TION WIRE-MA TIC 250 INST ALLA TION SECTION ........................................ Section A T echnical Specifications ....................................
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC WIRE-MA TIC 250 Duty Cycle A.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Read entire Installation Section before installing the WIRE-MA TIC 250 SAFETY PRECAUTIONS ELECTRIC SHOCK can kill.
A-3 INST ALLA TION WIRE-MA TIC 250 A-3 FUSE AND WIRE SIZES Protect the input circuit with the super lag fuses or delay type circuit breakers listed on the T echnical Specifications page of this manual for the machine being used. The tripping action of delay type circuit breakers decreases as the magnitude of the current increases.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC A-4 INST ALLA TION WIRE-MA T.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC A-5 INST ALLA TION WIRE-MA TIC 250 A-5 7. Attach the flow regulator to the cylinder valve and tighten the union nut(s) securely with a wrench.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC A-6 INST ALLA TION WIRE-MA TIC 250 A-6 FIGURE A.5 - Reconnect Diagram For 208/230/1/60 Machines.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC CONNECT OUTPUT COMPONENTS INST ALL THE WORK CLAMP Attach the work clamp to the cable which extends from the front of the machine using the following procedure: 1.
A-8 INST ALLA TION WIRE-MA TIC 250 A-8 WIRE SIZE CONVERSION P ARTS The Wire-Matic 250 is rated to feed .025" through .045" (0.6-1.2mm) solid or cored electrode sizes. For vari- ous drive roll kits refer to Acessories Section . GUN AND CABLE INST ALLA TION T urn the welder Power Switch OFF before chang- ing output connection.
NOTES WIRE-MA TIC 250 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
OPERA TION WIRE-MA TIC 250 Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPERA TION SECTION ............................................ Section B Safety Instructions ..............................................
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC B-1 OPERA TION B-1 Read and understand this entire section before operat- ing your WIRE-MA TIC 250.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC POWER SOURCE FEA TURES: 10 Ft. (3.0m) Input Power Cable - Includes plug and mating receptacle for 208/230V unit.
B-3 OPERA TION B-3 WIRE FEEDER FEA TURES: Drop-in Wire Loading - The innovative spindle snaps into the Readi-Reel adapter (optional) or most any 2" (51mm) I.
B-4 OPERA TION B-4 CONTROLS AND SETTINGS All operator controls are located on the Front Panel/Nameplate of the machine. See Figure B.1 for the location of each control. Figure B.1 - Operator Controls. 1. POWER SWITCH: T oggle switch to turn input power ON and OFF .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC B-5 OPERA TION B-5 WIRE-MA TIC 250 USING THE WIRE DRIVE ROLL The drive roll provided with the WIRE-MA TIC 250 has two grooves, one for .
B-6 OPERA TION B-6 NOTE: The retaining spring side of the adapter should be facing the center (inner) panel of the WIRE-MA TIC 250. 10. Remove Readi-Reel from Adapter by depressing the retaining spring tab with thumb while pulling the Readi-Reel cage from the molded adapter with both hands.
B-7 OPERA TION B-7 SETTING IDLE ROLL PRESSURE The idle roll pressure wing screw is set at the factory backed out 2-1/2 turns from full pressure. This is an approximate setting. The optimum idle roll pressure varies with type of wire, wire diameter , surface condi- tions, lubrication, and hardness.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC B-8 OPERA TION B-8 WIRE-MA TIC 250 NOTE: The unit will remember the run-in mode from the previous power down and return you to that same state the next time you power up.
NOTES WIRE-MA TIC 250 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ACCESSORIES WIRE-MA TIC 250 ACCESSORIES SECTION ....................................... Section C Replacement Magnum 250L Gun and Cable Assembly ......................
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC C-1 ACCESSORIES C-1 * Included with the K578-1.
C-2 ACCESSORIES C-2 SPOOL GUN MODULE BOARD INST ALLA TION NOTE: The K607-1 Spool Gun Adapter Kit is designed for use with WIRE-MA TIC 250 model codes above 9900. Model Codes below 9900 may be used with addition of holes to the case as described in the instal- lation instructions below .
C-3 ACCESSORIES C-3 Collect metal filings with a rag to protect against possible metal contamination of the control board or other internal electrical components. ____________________________________ 12. Fasten the panel receptacle to the case with the three #6-32 x 3/8" self tapping screws provided.
C-4 ACCESSORIES C-4 FIGURE C.4 - Spool Gun Connection Box Installation. 7. Route the electrode lead of the connection box up through the same opening in the front louver .
C-5 ACCESSORIES C-5 MAKING A WELD WITH THE SPOOL GUN ADAPTER (K607-1) INST ALLED The toggle switch on the front of the spool gun adapter box permits quick transfer when you want to switch between using the WIRE-MA TIC 250 Feeder Gun and the connected Spool Gun when the electrodes are at the same polarity .
C-6 ACCESSORIES C-6 TIMER KIT (K585-1) The T imer Kit provides selectable 4-step trigger inter- lock, spot and stitch functions, and manual adjustment of burnback time. This kit installs easily using only a screwdriver . It replaces the blank upper panel on Case Front.
C-7 ACCESSORIES C-7 MAKING SPOT AND STITCH WELDS WITH TIMER KIT INST ALLED TO MAKE SPOT PLUG WELDS: The SPOT WELD MODE is used to make spot plug welds when continuous welds are not needed or to hold thin sheet metal together prior to stitch welding or continuous welding.
MAINTENANCE WIRE-MA TIC 250 Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC MAINTENANCE SECTION ...................................... Section D Safety Precautions ...................................................
D-1 MAINTENANCE D-1 SAFETY PRECAUTIONS • Have a qualified electrician do the maintenance and troubleshooting work. • Disconnect the input power off using the dis- connect switch at the main input supply before working inside machine. • Unplug the power cable if it is connected to a receptacle.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC D-2 MAINTENANCE D-2 Figure D.
D-3 MAINTENANCE D-3 DRIVE ROLLS AND GUIDE TUBES After every coil of wire, inspect the wire drive mecha- nism. Clean it as necessary by blowing with low pres- sure compressed air . Do not use solvents for cleaning the idle roll because it may wash the lubricant out of the bearing.
D-4 MAINTENANCE D-4 LINER REMOV AL AND REPLACEMENT NOTE: When you change wire size, a replacement gas diffuser is required. Use the table below to select the proper diffuser so the liner is held securely in place.
D-5 MAINTENANCE D-5 12 Remove any burrs from the end of the liner . 13. Screw the gas diffuser onto the end of the gun tube and tighten. NOTE: Be sure the gas diffuser is correct for the liner being used. (See table and diffuser stencil.) 14. Slightly tighten the set screw in the side of the gas diffuser against the cable liner using 5/64" (2.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC D-6 MAINTENANCE D-6 * Includ.
NOTES WIRE-MA TIC 250 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC THEOR Y OF OPERA TION WIRE-MA TIC 250 Figure E.1 -Block Logic Diagram NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion THEORY OF OPERA TION SECTION .
E-1 THEOR Y OF OPERA TION E-1 WIRE-MA TIC 250 INPUT LINE VOL T AGE AND MAIN TRANSFORMER The desired single phase input power is connected to the WIRE-MA TIC 250 through a line switch located on the front panel. A reconnect panel allows the user to configure the machine for the desired input voltage.
E-2 THEOR Y OF OPERA TION E-2 WIRE-MA TIC 250 OUTPUT RECTIFICA TION AND FEEDBACK CONTROL The AC output from the main transformer secondary weld winding is rectified and controlled through the SCR rectifier assembly . Output voltage and current are sensed at the shunt and output terminals and are fed back to the control board.
E-3 THEOR Y OF OPERA TION E-3 WIRE-MA TIC 250 CONST ANT VOL T AGE OUTPUT The controlled DC output from the SCR rectifier assembly is filtered by the capacitor bank resulting is a constant voltage DC output.
E-4 THEOR Y OF OPERA TION E-4 WIRE-MA TIC 250 WIRE DRIVE MOT OR AND FEEDBACK The wire drive motor is controlled by the control board. A motor speed feedback signal is generated at the motor tach and sent to the control board.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC E-5 THEOR Y OF OPERA TION E-5 WIRE-MA TIC 250 THERMAL PROTECTION A thermostat protects the machine from excessive operating temperatures.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC E-6 THEOR Y OF OPERA TION E-6 WIRE-MA TIC 250 A silicon controlled rectifier (SCR) is a three terminal device used to control rather large currents to a load.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC NOTES WIRE-MA TIC 250.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR WIRE-MA TIC 250 TROUBLESHOOTING & REP AIR SECTION ........................................................................ Section F How to use T roubleshooting Guide .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-1 TROUBLESHOOTING & REP AIR F-1 WIRE-MA TIC 250 This T roubleshooting Guide is provided to help you locate and repair possible machine malfunctions.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-2 TROUBLESHOOTING & REP AIR F-2 WIRE-MA TIC 250 _______________________________ CAUTION: Sometimes machine failures appear to be due to PC board failures.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-3 TROUBLESHOOTING & RE.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-4 TROUBLESHOOTING & RE.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-5 TROUBLESHOOTING & RE.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-6 TROUBLESHOOTING & RE.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-7 TROUBLESHOOTING & RE.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-8 TROUBLESHOOTING & RE.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-9 TROUBLESHOOTING & RE.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-10 TROUBLESHOOTING & REP AIR F-10 WIRE-MA TIC 250 TEST DESCRIPTION This test will determine if the correct voltages are being: a.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-1 1 TROUBLESHOOTING & REP AIR F-1 1 WIRE-MA TIC 250 MAIN TRANSFORMER TEST (CONTINUED) TEST PROCEDURE The ON/OFF POWER SWITCH will be "hot" during these tests.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-12 TROUBLESHOOTING & REP AIR F-12 WIRE-MA TIC 250 MAIN TRANSFORMER TEST (CONTINUED) a.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-13 TROUBLESHOOTING & REP AIR F-13 WIRE-MA TIC 250 TEST DESCRIPTION This test is used to quickly determine if an SCR or diode is shorted or "leaky .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-14 TROUBLESHOOTING & REP AIR F-14 WIRE-MA TIC 250 ST A TIC SCR RECTIFIER ASSEMBL Y TEST (CONTINUED) TEST PROCEDURE 1.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-15 TROUBLESHOOTING & REP AIR F-15 WIRE-MA TIC 250 ST A TIC SCR RECTIFIER ASSEMBL Y TEST (CONTINUED) NOTE: DO NOT DISASSEMBLE THE SCR RECTIFIER HEA T SINK ASSEM- BL Y .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-16 TROUBLESHOOTING & R.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ACTIVE SCR RECTIFIER ASSEMBL Y TEST (CONTINUED) TEST PROCEDURE 1. Disconnect main AC input power to the machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ACTIVE SCR RECTIFIER ASSEMBL Y TEST (CONTINUED) 7. Connect the T ester to the SCR 1 as shown in Figure F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TEST DESCRIPTION This test will determine if the wire drive motor and voltage feedback circuit are functioning properly .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-20 TROUBLESHOOTING & REP AIR F-20 WIRE-MA TIC 250 TEST PROCEDURE NOTE: POLARITY MUST BE OBSERVED FOR THESE TESTS.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-21 TROUBLESHOOTING & REP AIR F-21 WIRE-MA TIC 250 4.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-22 TROUBLESHOOTING & REP AIR F-22 WIRE-MA TIC 250 This is a typical DC output voltage wave- form generated from a properly operating machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-23 TROUBLESHOOTING & REP AIR F-23 WIRE-MA TIC 250 This is a typical DC output voltage wave- form generated from a properly operating machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-24 TROUBLESHOOTING & REP AIR F-24 WIRE-MA TIC 250 This is NOT a typical DC output voltage waveform.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-25 TROUBLESHOOTING & REP AIR F-25 WIRE-MA TIC 250 This is NOT the typical DC output voltage waveform.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-26 TROUBLESHOOTING & REP AIR F-26 WIRE-MA TIC 250 This is a typical SCR gate pulse voltage waveform.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Printed Circuit Boards can be damaged by static electricity .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-28 TROUBLESHOOTING & REP AIR F-28 WIRE-MA TIC 250 4. Remove the eight Phillips Head mounting screws using a Phillips Head screwdriver .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-29 TROUBLESHOOTING & REP AIR F-29 WIRE-MA TIC 250 MA TERIALS NEEDED Large slot head screwdriver .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-30 TROUBLESHOOTING & REP AIR F-30 WIRE-MA TIC 250 PROCEDURE 1. Disconnect main input power to the machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-31 TROUBLESHOOTING & REP AIR F-31 WIRE-MA TIC 250 MA TERIALS NEEDED 5/16" Nut driver .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-32 TROUBLESHOOTING & REP AIR F-32 WIRE-MA TIC 250 PROCEDURE 1.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-33 TROUBLESHOOTING & REP AIR F-33 WIRE-MA TIC 250 THE LIQUID ELECTRODE IN THE CAP ACIT ORS IS T OXIC.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-34 TROUBLESHOOTING & REP AIR F-34 WIRE-MA TIC 250 PROCEDURE See Figure F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-35 TROUBLESHOOTING & REP AIR F-35 WIRE-MA TIC 250 MA TERIALS NEEDED 5/16" Nut Driver .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-36 TROUBLESHOOTING & REP AIR F-36 WIRE-MA TIC 250 PROCEDURE 1. Disconnect main input power to the machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-37 TROUBLESHOOTING & REP AIR F-37 WIRE-MA TIC 250 MA TERIALS NEEDED 3/4" Open end wrench.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-38 TROUBLESHOOTING & REP AIR F-38 WIRE-MA TIC 250 PROCEDURE See Figure F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-39 TROUBLESHOOTING & REP AIR F-39 WIRE-MA TIC 250 F AN MOTOR AND F AN REMOV AL AND REPLACEMENT (CONTINUED) 7.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-40 TROUBLESHOOTING & R.
NOTES WIRE-MA TIC 250 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
T ABLE OF CONTENTS - ELECTRICAL DIAGRAMS SECTION - WIRE-MA TIC 250 Electrical Diagram Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section G Wiring Diagram (230/460/575) Code 10004 . . . . . . . . . . . . . . . . . . . . .
NOTES WIRE-MA TIC 250 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ELECTRICAL DIAGRAMS G-2 WIRE.
G-3 ELECTRICAL DIAGRAMS WIRE-MA TIC 250 Wiring Diagram (230/460/575) Code 10003 GENERAL INFORMATION COLOR CODE: B - BLACK W - WHITE THERMOSTAT 202 204A 203 204 208 G1 X2 X1 G2 209 SCR 1 250V 470A SCR HEATSINK ASBLY SCR 2 250V 470A C1 C2 C3 C4 ++++ POWER TRANSFORMER H3 H2 H1 L1 L2 H1 LINE SWITCH S1 H2 H3 L1 GND.
G-4 ELECTRICAL DIAGRAMS WIRE-MA TIC 250 Wiring Diagram (208/230) Code 9800 GENERAL INFORMATION COLOR CODE: B - BLACK W - WHITE THERMOSTAT 202 204A 203 204 208 G1 X2 X1 G2 209 SCR 1 250V 470A SCR HEATSINK ASBLY SCR 2 250V 470A C1 C2 C3 C4 ++++ POWER TRANSFORMER L1 L2 GND TO SINGLE PHASE SUPPLY LINE TO GROUND PER CODE 207 206 OUTPUT CHOKE NOTES N.
G-5 ELECTRICAL DIAGRAMS WIRE-MA TIC 250 Wiring Diagram (208/230) Code 9799 GENERAL INFORMATION COLOR CODE: B - BLACK W - WHITE THERMOSTAT 202 204A 203 204 208 G1 X2 X1 G2 209 SCR 1 250V 470A SCR HEATSINK ASBLY SCR 2 250V 470A C1 C2 C3 C4 ++++ POWER TRANSFORMER H3 H2 H1 L1 L2 H1 LINE SWITCH S1 H2 H3 L1 GND.
G-6 ELECTRICAL DIAGRAMS WIRE-MA TIC 250 Control PC Board (G2332) Schematic J3 7 204 G1 H11C4 OCI2 2 1 5 6 4 562 R173 10K R163 562 R167 562 R174 40V 600mA Q40 40V 600mA Q41 J3 6 X1 14 13 12 50V 0.1 C113 +5 V 74HC373 X5 20 10 10K R176 D 204 X1 8 9 10 +15 V X1 7 6 5 562 R168 Vss Vdd MC68HC11 X6 1 26 681 R172 2.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC G-7 ELECTRICAL DIAGRAMS WIRE.
An important point after buying a device Lincoln Electric WIRE-MATIC SVM 117-A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric WIRE-MATIC SVM 117-A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric WIRE-MATIC SVM 117-A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric WIRE-MATIC SVM 117-A you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric WIRE-MATIC SVM 117-A will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric WIRE-MATIC SVM 117-A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric WIRE-MATIC SVM 117-A.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric WIRE-MATIC SVM 117-A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric WIRE-MATIC SVM 117-A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
