Instruction/ maintenance manual of the product WELDMARK IM806 Lincoln Electric
Go to page of 37
WELDMARK 225 OPERA TOR’S MANUAL For Machines with Code Number 10992 IM806 September, 2005 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
Thank You for selecting a QUALITY product We want you to take pride in operating this product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference.
vi T ABLE OF CONTENTS Page Installation ........................................................................................................................................Section A Technical Specifications ........................................
A-1 INST ALLA TION WELDMARK 225 A-1 * Based on a 10 min. period. TECHNICAL SPECIFICA TIONS - WELDMARK 225 (WEM 2239-2 CSA MEETS CANADIAN STD) INPUT - GASOLINE ENGINE RA TED OUTPUT - WELDER HEIGHT WIDTH DEPTH WEIGHT 30.3 in. 19.2 in. 42.3 in. 770 mm 488 mm 1074 mm 511 lbs.
A-2 INST ALLA TION WELDMARK 225 A-2 AC STICK / TIG (CC) OUTPUT A 225 OUTPUT RANGE B 50 OUTPUT RANGE A B OUTPUT AMPS OUTPUT VOLTS AC (RMS) 0 50 100 150 200 250 0 10 20 30 40 50 60 70 80 DC STICK / TIG .
A-3 INST ALLA TION WELDMARK 225 A-3 INST ALLA TION INSTRUCTIONS Safety Precautions MACHINE GROUNDING Because this portable engine driven welder creates its own power, it is not necessary to connect its frame to an earth ground, unless the machine is connected to premises wiring (home, shop, etc.
A-4 INST ALLA TION WELDMARK 225 A-4 TOWING The recommended trailer for use with this equipment for road, in-plant and yard towing by a vehicle (1) is Lincoln’s K957-1.
• Damage to the fuel tank may cause fire or explosion. Do not drill holes in the WELDMARK 225 base or weld to the WELDMARK 225 base. A-5 INST ALLA TION WELDMARK 225 A-5 ANGLE OF OPERA TION Internal combustion engines are designed to run in a level condition which is where the optimum perfor- mance is achieved.
A-6 INST ALLA TION WELDMARK 225 A-6 CONNECTION OF THE LN-7 TO THE WELDMARK 225 • Shut the welder off. • Connect the LN-7 and the K240 contactor kit per instructions on the connection diagram S17742 (can be found in the back of this manual).
A-7 INST ALLA TION WELDMARK 225 A-7 115 V DUPLEX RECEPTACLES The 115V auxiliary power receptacles should only be used with three wire grounded type plugs or approved double insulated tools with two wire plugs.
A-8 INST ALLA TION WELDMARK 225 A-8 TABLE lll ELECTRICAL DEVICE USE WITH THE WELDMARK 225 Type Common Electrical Devices Possible Concerns Resistive Heaters, toasters, incandescent NONE light bulbs, electric range, hot pan, skillet, coffee maker.
A-9 INST ALLA TION WELDMARK 225 A-9 STANDBY POWER CONNECTIONS The Weldmark 225 is suitable for temporary, standby, or emergency power using the engine manufacturer ’ s recommended maintenance schedule. The Weldmark 225 can be permanently installed as a standby power unit for 230V-3 wire, single phase 35 ampere service.
A-10 INST ALLA TION WELDMARK 225 A-10 Connection of Weldmark 225 to premises wiring must be done by a licensed electrician and must comply with the National Electrical Code and all other applicable electrical codes.
B-1 OPERA TION WELDMARK 225 B-1 GENERAL DESCRIPTION The Weldmark 225 is a twin-cylinder, gasoline driven, multiprocess arc welder and AC power generator.
B-2 OPERA TION B-2 Welder Controls - Function and Operation ENGINE “ ON-OFF ” Switch When placed in the “ ON ” position, this switch energizes the engine ignition circuit. When placed in the “ OFF ” position, the ignition circuit is de-energized to shut down the engine.
B-3 OPERA TION B-3 Starting/Shutdown Instructions Starting the Engine Be sure all Pre-Operation Maintenance has been per- formed. Also, read the Engine Owner ’ s Manual. Remove all loads connected to the AC power recepta- cles. To start the engine, set the “ Idler Control ” switch in the Automatic ( / ) position.
B-4 OPERA TION B-4 WELDING PROCESS DUTY CYCLE Duty Cycle is the the percentage of time the load is being applied in a 10 minute period. For example, a 60% duty cycle reresents 6 minutes of load and 4 min- utes of no load in a 10 minute period.
B-5 OPERA TION B-5 WELDMARK 225 SUMMARY OF WELDING PROCESSES CONTROL ELECTRODE CABLE IDLE WHEN NOT TO START PROCESS USED MODE WELDING WELDING STICK No AUTO Hot Touch electrode to work.
C-1 ACCESSORIES C-1 WELDMARK 225 OPTIONAL EQUIPMENT (Field Installed) K957-1 HEAVY DUTY, TWO WHEEL TRAILER FOR SMALL WELDERS - For road, off-road and in-plant and yard towing. (For highway use, consult applicable federal, state and local laws regarding requirements for brakes, lights, fenders, etc.
C-2 ACCESSORIES C-2 WELDMARK 225 RECOMMENDED EQUIPMENT STICK K704 Accessory Kit which includes: • Electrode Holder & Cable • Work Clamp & Cable • Headshield K892-1 Remote Control Receptacle Kit and K857 Remote Control Kit are optional for remote current control.
D-1 MAINTENANCE D-1 WELDMARK 225 SAFETY PRECAUTIONS Have qualified personnel do the maintenance work. Turn the engine off before working inside the machine.
D-2 MAINTENANCE D-2 Use 4-stroke motor oil that meets or exceeds the requirements for API service classification SG or SH. Always check the API SERVICE label on the oil con- tainer to be sure it includes the letters SG or SH. SAE 10W-30 is recommended for general, all-temper- ature use, -5 F to 104 F (-20 C to 40 C).
D-3 MAINTENANCE D-3 ENGINE ADJUSTMENTS OVERSPEED IS HAZARDOUS The maximum allowable high idle speed for this machine is 3750 RPM, no load. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum.
D-4 MAINTENANCE D-4 GFCI RECEPT ACLE TESTING AND RESET- TING PROCEDURE The GFCI receptacle should be properly tested at least once every month or whenever it is tripped. To properly test and reset the GFCI receptacle: • If the receptacle has tripped, first carefully remove any load and check it for damage.
E-1 TROUBLESHOOTING E-1 WELDMARK 225 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TROUBLESHOOTING E-2 WELDMARK 225 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TROUBLESHOOTING E-3 WELDMARK 225 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
WELDMARK 225 F-1 DIAGRAMS WELDMARK 225 WIRING DIAGRAM CODE 10992 F-1 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
F-2 DIAGRAMS F-2 WELDMARK 225 CONNECTION OF WELDMARK 225 TO LN-7 & K240 CONT ACTOR KIT WARNING: Turn the power off when making connections. N.A. Use power source polarity switch to set for desired elec- trode polarity. Position the output selector switch on the power source to the CV position.
F-3 DIAGRAMS F-3 WELDMARK 225 L OF SHAFT 9.29 21.21 9.31 2.75 17.00 26.59 19.11 30.28 9.09 9.09 UNDERCARRIAGE MOUNTING HOLES 42.25 CENTER OF GRAVITY WITH OIL IN ENGINE AND FULL FUEL TANK.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE PARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Manufactured by Lincoln Electric Company • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com.
An important point after buying a device Lincoln Electric WELDMARK IM806 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric WELDMARK IM806 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric WELDMARK IM806 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric WELDMARK IM806 you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric WELDMARK IM806 will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric WELDMARK IM806, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric WELDMARK IM806.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric WELDMARK IM806. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric WELDMARK IM806 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
