Instruction/ maintenance manual of the product POWERFEED 10S IM850-A Lincoln Electric
Go to page of 26
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi vi T ABLE OF CONTENTS Page Product Description .........................................................................................................................1 Recommended Processes ........................................................
1 PRODUCT DESCRIPTION POWER FEED 10S 1 PRODUCT SUMMAR Y The Power Feed 10S series of Automatic Wire Drives are designed for hard automation, submerged arc welding. The heavy-duty gearbox and feed plate have many years of proven reliability while a new perma- nent magnet motor has been added.
2 GENERAL INFORMA TION POWER FEED 10S 2 DESIGN FEA TURES • Closed-loop speed control. • Knurled drive rolls. • Heavy cast aluminum gearbox housing and feed plate assembly. • Wire straightener. • 32Vdc permanent magnet, high torque motor. • Conversion kit included to change speed range.
3 SPECIFICA TIONS POWER FEED 10S 3 TECHNICAL SPECIFICA TIONS - POWER FEED 10S PHYSICAL DIMENSIONS TEMPERA TURE RANGES Wire Feeders - Input V oltage and Current Voltage 32V DC HEIGHT 12.0 in. (305 mm) 12.0 in. (305 mm) 8.0 in. (203 mm) MODEL K2312-1 K2370-1 K2311-1 WIDTH 14.
A-1 INST ALLA TION POWER FEED 10S A-1 SAFETY PRECAUTIONS Read this entire installation section before you start installation. ELECTRIC SHOCK can kill. • Only qualified personnel should per- form this installation. • Turn the input power OFF at the dis- connect switch or fuse box before working on this equipment.
A-2 INST ALLA TION POWER FEED 10S A-2 POWER W A VE AC/DC 1000AMP SUBARC SYSTEM CONNECTIONS (See Figure A.1) 1 - Work cable connection 3 - 14 pin wire feeder control cable 4 - 5 pin Arclink control cable to user interface 7 - Electrode cable connection MOUNTING DIMENSIONS The PF-10S can be mounted by using the four 3/8-16 tapped holes or the two 0.
A-3 INST ALLA TION POWER FEED 10S A-3 CHANGING WIRE DRIVE CONFIGURA TION The POWER FEED-10S Wire Drives can be reconfig- ured to fit in any hard automation application. The POWER FEED-10S Wire Drives can be reconfig- ured in such a way that the wire feed direction is reversed.
A-4 INST ALLA TION POWER FEED 10S A-4 ELECTRODE AND WORK CONNECTIONS Due to the Power Wave AC/DC ” s ability to produce either a DC positive, DC negative or AC output the elec- trode and work connections do not need to be reversed for the different polarities.
A-5 INST ALLA TION POWER FEED 10S A-5 WELDING WITH MUL TIPLE ARCS Special care must be taken when more than one arc is welding simultaneously on a single part. Arc blow and arc interference may occur or be magnified. Each power source requires a work lead from the work stud to the welding fixture.
A-6 INST ALLA TION A-6 GEAR RA TIO CONVERSION KITS (SEE INSTRUCTIONS INCLUDED WITH CON- VERSION KIT) 1. Remove the 2 hex head screws and the 2 slot head screws holding the Motor to the Wire Drive Gearbox assembly. 2 . Remove existing Adapter Plate and Motor Assembly.
C-1 ACCESSORIES C-1 K231 1-1 MOTOR CONVERSION KIT (FOR 142:1 NA STYLE WIRE DRIVES)-- This conver- tion kit converts old NA style wire drives. 1. Remove the 2 hex head screws and the 2 slot head screws holding the Motor to the Wire Drive Gearbox assembly.
D-1 MAINTENANCE D-1 POWER FEED 10S SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only Qualified personnel should perform this maintenance. • Turn the input power OFF at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts.
E-1 TROUBLESHOOTING E-1 POWER FEED 10S If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TROUBLESHOOTING E-2 POWER FEED 10S If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
F-1 DIAGRAMS F-1 POWER FEED 10S B M20368 R P.M. U T A C H B 51 5 OUTPUT RECEPTACLE R U B 50 0 84 2 84 3 MOTOR/GEAR BOX 67 TAC H I NTE RFACE PC BD 5 8 N.
F-2 DIMENSION PRINT F-2 POWER FEED 10S L12119 A 4.25 6.16 2.43 5.19 3.50 .21 2.82 CENTERLIN E OF WIRE CENTERL INE OF W IRE 2.60 ISO VIEW (REF.ONLY) 2.50 .50 .50 O .562 (2 HOL ES) CENTERL INE OF WIRE CENTERL INE OF MOUNT ING BRACKET 4.26 6.16 11.29 3/ 8-16 TAPPED HOLES (4 PLACES) 7.
NOTES POWER FEED 10S.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
An important point after buying a device Lincoln Electric POWERFEED 10S IM850-A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric POWERFEED 10S IM850-A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric POWERFEED 10S IM850-A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric POWERFEED 10S IM850-A you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric POWERFEED 10S IM850-A will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric POWERFEED 10S IM850-A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric POWERFEED 10S IM850-A.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric POWERFEED 10S IM850-A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric POWERFEED 10S IM850-A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
